1. Manuals
  2. Brands
  3. transnorm Manuals
  4. Industrial Equipment
  5. TS 1600-140FH2
  6. Operating instructions manual

transnorm TS 1600-140FH2 Operating Instructions Manual

Curve belt conveyor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
TS 1600-140FH2
Curve belt conveyor
Operating instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TS 1600-140FH2 and is the answer not in the manual?

Questions and answers

Related Manuals for transnorm TS 1600-140FH2

Summary of Contents for transnorm TS 1600-140FH2

  • Page 1 TS 1600-140FH2 Curve belt conveyor Operating instructions...
  • Page 2 Fax +49 (0) 5127 4400 info@transnorm.de http://www.transnorm.com Documentation Operating instructions, -Translation- Version 5.4 ENG, 24.02.2017 Subject to technical alteration. All rights reserved by TRANSNORM SYSTEM GmbH. Reprint and duplications only with written approval. Revision V 3.0 Initial version V 3.1 EC declaration of conformity updated V 3.2...

  • Page 3: Table Of Contents

    Contents Contents Applicable documents ........................ 7 EC Declaration of Incorporation ......................7 Introduction ............................ 9 Purpose of the document ........................9  Validity ............................9  Illustrations ............................. 9 Using the instructions ......................... 10 Safety instructions ..........................11 Copyright protection ........................... 12 Service ..............................
  • Page 4 Transportation with industrial truck or crane ..................38  TS 1600-140FH2 up to 45° ......................38  TS 1600-140FH2 45° up to 90° ....................39  TS 1600-140FH2 more than 90° ....................40 Final assembly on site ........................41 ...
  • Page 5 Contents Tail pulley ............................100 Belt edge holder ..........................106 Fault clearance .......................... 109 What to do if............................. 109 Motor and gear ..........................110 Decommissioning and disposal ..................111 Machine disposal ..........................111 Main components of the machine ..................... 112 Contact details ...........................
  • Page 6 Contents Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 7: Applicable Documents

    Applicable documents EC Declaration of Incorporation Applicable documents EC Declaration of Incorporation...
  • Page 8 Applicable documents EC Declaration of Incorporation Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 9: Introduction

    Introduction Purpose of the document Introduction Purpose of the document These operating instructions enable you to safely operate the delivered machine, defined as partly completed machinery by the EC Machinery Direc- tive, in accordance with its intended use. Read through these instructions carefully before commissioning the machine.

  • Page 10: Using The Instructions

    This is a measure to solve the problem.  You have completed a sequence of action.    You have completed the entire activity. This is a notice Notices provide additional information. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 11: Safety Instructions

    Introduction Safety instructions Safety instructions Safety instructions warn of risks and remaining risks and offer information on how to prevent them. The signal words CAUTION, WARNING and DANGER indicate the respec- tive severity of the risk. The following overview shows the safety instructions used in this document. This instruction type warns of risk of death or fatal injury This states the cause of the danger.

  • Page 12: Copyright Protection

    Copyright protection This publication must be treated as strictly confidential. It is intended only for in-company use by an authorised group of persons. and must not be disclosed to third parties without the written approval of TRANSNORM SYSTEM GmbH. ...

  • Page 13: Warranty

    We shall accept no responsibility for any defects or damage caused by inap- propriate use, operating errors or incorrect servicing and maintenance. Note that only original spare parts and accessories approved by TRANSNORM SYSTEM GmbH should be used.  Unless otherwise stipulated in the contract, the warranty period begins on the day of delivery or with notification of supply readiness....
  • Page 14 Introduction Warranty Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 15: Safety

    Safety Operating conditions Safety Operating conditions The conveyor, subsequently referred to as the machine, is an incomplete machine as defined by the EC Machinery Directive. The machine has been designed according to the state of the art.  Nevertheless, there may be dangers arising from the machine under the following circumstances: ...

  • Page 16: Impermissible Operating Conditions

    Provide instructions on how to proceed and behave in case of accidents and emergencies.    Define issues relating to occupational health and safety as well as envi- ronmental protection. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 17 Safety Operating conditions  Trouble-free operation of the machine Implement the following measures to ensure trouble-free operation of the machine:    Ensure that these instructions are complete, in legible condition and accessible to all personnel at all times. ...

  • Page 18: Personnel Qualification

    Such work may be carried out under the guidance and supervision components of an electrician in accordance with the codes of electrical engi- neering practice. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 19: Remaining Risks Regarding The Machine

    Safety Remaining risks regarding the machine Remaining risks regarding the machine The machine's protective devices offer protection against injury. However, for some special tasks it is unavoidable to enter the danger zone. Therefore, an element of risk always remains. Remaining risks for operating personnel The following table will enable the operating personnel to detect and avoid fundamental dangers and hazards.

  • Page 20: Remaining Risks For Technical Personnel

    Secure the machine and hoists to prevent slipping   Read chapter "Transport and installation" and carefully observe the instructions For conveying systems ceiling suspension:   Observe the assembly instructions of the suspensions Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 21 Safety Remaining risks regarding the machine Measures for technical personnel to avert risk and prevent damage Danger Cause Measure Risk of Sharp-edged During maintenance / repair work:   injury machine parts Be alert and proceed with caution   Avoid hectic movements ...
  • Page 22 During disposal:   the environ- fluids Collect operating fluids in suitable ment containers.   Dispose of waste oil, lubricating grease, cleaning agents containing solvents and similar products correctly Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 23: Protective Devices

    Protective devices Protective devices Various covers are installed on the machine to prevent limbs being drawn in and crushed. The protection and safety devices are listed in the following. It is expressly prohibited to render unserviceable, bypass or remove protec- tive devices.

  • Page 24: Protective Devices On The Machine

    Protective devices Protective devices on the machine Protective devices on the machine Overview of the protective devices Safety equipment on the TS 1600-140FH2 curve belt conveyor Pos. Description Finger guard insert Finger guard plate, infeed side Bearing cover Lower conveyor track cover...

  • Page 25: Description

    Description The TS 1600-140FH2 has been optimised in particular for airport operation. Loads up to 160 kg are no problem at all for the TRANSNORM mega curve. This curve is therefore recommended for the transportation of unit load weights above the standard lightweight systems and for heavily loaded conveyor tracks.

  • Page 26: Main Measurements

    Main dimensions TS 1600-140FH2 Top view. Main measurements are examples. Used variables Variable Description conveying angle / nominal angle nominal radius / inside radius nominal width conveying height BFLI nominal width Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 27: Technical Data

    For the technical data regarding your specific machine, please refer to the service specifications of your order confirmation. The following refers to the general technical data of preference items. Mechanical Data TS 1600-140FH2 Curve belt conveyor Name Data design versions...
  • Page 28 Other data Name Data year of construction See production identification tag noise emission Sound pressure level measured in accordance with DIN EN 13023:2003-03 below 77 dB(A). Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 29: Areas Of The Machine

    Description Areas of the machine Areas of the machine The conveyor consists of the following parts: Curve belt conveyor TS 1600-140FH2 Design: bevel wheel gear motor, design M1, position outside left Picture illustration Name Tail pulley Support Conveyor track Gear motor...

  • Page 30: Parts Of The Machine

    Lower conveyor track cover Belt edge holder, top Covers, bearing block Belt edge holder, bottom Bearing block, outside Finger guard plate, drive side Conveyor belt Support Tail pulley Basic frame Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 31: Optional Machine Equipment

    Description Optional machine equipment Optional machine equipment In the following you will find an example for both a baggage and a tube guid- ance. Side guides: left baggage guidance, right tube guidance...
  • Page 32 Description Optional machine equipment Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 33: Transportation And Erection

    Transportation and erection Delivery of the machine Transportation and erection Delivery of the machine Conveyors up to a length of approx. 3 m are completely assembled at the factory and are delivered with preadjustments. Longer conveyors are usually delivered in part elements. The individual parts are marked with labels on the section points.

  • Page 34: Disposing Of Packaging Material

    The machine is not explosion-protected.  Do not operate the conveyor in potentially explosive atmospheres. DANGER The required space for operation and maintenance depends on the indi- vidual requirements. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 35: Transport Within The Company

    Transportation and erection Transport within the company The place of installation must fulfil the following conditions:  normal atmosphere (not containing oil or gas, no corrosive components)  Surrounding temperature 5 °C to +40 °C, short-term up to +50 °C (max. 1 h) ...

  • Page 36: Auxiliary Equipment

    La max. = 4,000 mm La min. = 2,000 mm Lb max. = 2,000 mm Lb min. = 1,000 mm Round sling, safe working load 1,000 kg U min = 3 m Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 37 Transportation and erection Transport within the company Required auxiliary equipment Hoisting chain 8x24 with shortening claw, safe working load 2,500 kg L min = 2 m Round sling hook, safe working load 1,000 kg L = 84 mm A = 24 mm D = 35 mm F = 17 mm G = 20 mm...

  • Page 38: Transportation With Industrial Truck Or Crane

    Transportation with industrial truck or crane TS 1600-140FH2 up to 45° Required auxiliary equipment: 1x lift truck cross beam 3x round sling / hoisting chain 3x chain shackle 3x transportation plate (E2009698) Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 39: Ts 1600-140Fh2 45° Up To 90

    Transportation and erection Transportation with industrial truck or crane TS 1600-140FH2 45° up to 90° Necessary auxiliary equipment: 1x adjustable cross beam or 4x lift truck hooks 4x round sling / hoisting chain 4x chain shackle 4x transportation plate (E2009698)

  • Page 40: Ts 1600-140Fh2 More Than 90

    TS 1600-140FH2 more than 90° Necessary auxiliary equipment: 1x cross beam, adjustable on two sides or 4x lift truck hooks 4x round sling / hoisting chain 4x chain shackle 4x transportation plate (E2009698) Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 41: Final Assembly On Site

    Transportation and erection Final assembly on site Final assembly on site We recommend to have the assembly carried out by TRANSNORM SYSTEM GmbH. Alternatively, final installation could be carried out under the supervision of or after instruction by TRANSNORM SYSTEM GmbH.

  • Page 42: Carrying Out Installation

    Attach the supports or suspensions to the framework of the basic frame using the joining elements (1) provided. Loosen off the fixing screws (2) and adjust the angle of inclination. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 43 Curve belt conveyors are almost always delivered in one piece. Curve conveyors delivered in multipart require assembly works carried out by TRANSNORM SYSTEM GmbH. Do not mount these machines yourself. Is the conveyor on optimal setting? The standard curve belt conveyor is delivered with a drawn-in endless conveyor belt.

  • Page 44: Mount Side Guides

    If the hazard is still present, affix the warning label "Hand injury" to the side guide next to the hazardous area on the outside. Make sure it is highly visible.  Side guide is installed. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 45: Electrical Connection

    Transportation and erection Final assembly on site Electrical connection Danger of fatal injury caused by electricity The machine is powered with 3-phase alternating current.  The electrical installation must be carried out by qualified and authorised DANGER electricians. Carry out the following procedures: ...
  • Page 46 Transportation and erection Final assembly on site Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 47: Operation

    Operation Commissioning Operation Commissioning Essentially the same procedure is carried out for commissioning and start-up after maintenance. The daily start-up process via the control unit of the overall conveyor system is described in the system documentation or in the control documentation. The machine is designed for the following electrical connection data: ...
  • Page 48 Ask a second person to supervise. Carry out the following procedures: Briefly switch on the machine. Check the correct direction of rotation. Switch off machine.  Direction of rotation has been checked. Machine running. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 49 Operation Commissioning and start-up after service and maintenance works  Carry out test run Risk of injury - exposed machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing. ...

  • Page 50: Normal Operation

    Secure to prevent the machine being switched on inadvertently. Switch components driven by compressed-air to compressed-air-free. Reduce integrated pressure accumulator to 0 bar. Cut off the machine from the compressed-air supply.  The machine has been decommissioned. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 51: Maintenance And Care

    Upon your request we will provide an optimised maintenance contract based on your individual requirements. To guarantee safe operation of the machine, we recommend that you to make use of our TRANSNORM SYSTEM Service at least once a year.

  • Page 52: Lubricants

    Clean belt. Visual inspection:  Are the belt edges or the surface damaged? If so, replace belt.  Is the belt bulging up? If so, correct belt tension and adjustment. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 53 Maintenance and care Maintenance plan Maintenance schedule (cont'd.) Interval Assembly group Maintenance works / controls Depending Gear motor Gear:  on the indi- Are there any oil marks under the gear? If Regard operating vidual case so, seal the leakage and optimise the oil instructions of manu- level.

  • Page 54: Cleaning And Care

    Clean the machine regularly and appropriately for the degree of soiling. It may only be cleaned dry (with a brush, cloth, compressed air, etc.). Make sure the machine and especially the electrical components are protected from wetness. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 55: Repairs

    Spare part purchasing Repairs Spare part purchasing Only genuine TRANSNORM SYSTEM GmbH spare parts may be used. DIN- parts may be ordered from specialised trade. When making inquiries or placing orders, we recommend that you send a copy of the spare parts list to our customer service department, stating the type and amount of parts required.

  • Page 56: Locking Torques

    Tightening torque Bush no. 1008 1310 1210 1610 2012 2517 1108 1315 1215 1615 2017 2525 Tightening torque [Nm] Check the tightening torques after 1 hour of operation. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 57: Guards

    TRANSNORM provides captive fasteners for protective devices if the oper- ating company needs to demount a safety device from a machine. This is necessary for maintenance and cleaning.

  • Page 58: Replacing A Side Guide

    Carry out the following procedures: Mark position of the supports (1) on the frame (2). Remove joining elements (3). Demount baggage guidance. Place baggage guidance on suitable underlay.  Baggage guidance is demounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 59 Repairs Replacing a side guide  Mount baggage guid- Carry out the following procedures: ance Position baggage guidance on frame (2). Tighten joining elements (3) by hand. Position holder (1) on marking. Check the distance between side guide and bed ( 5 - 8 mm). Tighten joining elements (3).
  • Page 60 Position tube guidance on frame (2). Tighten joining elements (3) by hand. Position holder (1) on marking. Tighten joining elements (3).  Tube guidance is mounted.  Side guide has been exchanged. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 61: Belt Exchange, Standard

    Repairs Belt exchange, standard Belt exchange, standard The patented belt guidance, consisting of a belt edge worked into the outer edge and precision ball bearings at an angle to the edge, guarantees a very low noise level and a long service life. The divided belt edge holders guar- antee a very quick belt exchange.
  • Page 62  Demount bed Carry out the following procedures: Remove joining elements (1) of bed. Remove bed (2) in the direction of the outside radius.  Bed has been demounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 63 Repairs Belt exchange, standard  Demount upper belt Carry out the following procedures: edge holder parts of lower run Turn locking lever to „open“. Remove upper parts of belt edge holders (1).  Upper belt edge holder parts in the lower run are demounted. ...
  • Page 64 Place drive- and tail pulley on frame.  Belt has been inserted.  Mount upper belt Carry out the following procedures: edge holder parts of lower run Insert upper parts of belt edge holders (1). Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 65 Repairs Belt exchange, standard Check belt edge nose for correct position between ball bearings inside the holders. Turn locking lever to „close“.  Upper belt edge holder parts in the lower run are mounted.  Fasten drive- and tail Carry out the following procedures: pulley Slide pulley bearing (2) onto pulley journal.
  • Page 66 Carry out the following procedures: edge holder parts of upper run. Insert upper parts of belt edge holders (1). Check belt edge nose for correct position between ball bearings inside the holders. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 67 Repairs Belt exchange, standard Turn locking lever to „close“.  Upper belt edge holder parts in the upper run are mounted.  Fasten gear motor Carry out the following procedures: with drive outside  Carry out procedures as described under „mount gear motor“. ...
  • Page 68 Carry out the following procedures: Mount side guide  Carry out procedure as described under "Mount baggage guidance“ or "Mount tube guiding.“  Side guide is fitted.  The conveyor belt is replaced. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 69: Belt Exchange, Alternative

    Repairs Belt exchange, alternative Belt exchange, alternative In case of restricted work space, use suspension or multiple support. Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Side guide is demounted. ...
  • Page 70  Demount bed Carry out the following procedures: Remove joining elements (1) of bed. Remove bed (2) in the direction of the outside radius.  Bed has been demounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 71 Repairs Belt exchange, alternative  Demount upper belt Carry out the following procedures: edge holder parts of lower run Turn locking lever to „open“. Remove upper parts of belt edge holders (1).  Upper belt edge holder parts in the lower run are demounted. ...
  • Page 72 Loosen off grub screws of flange bearing (6). Pull the pulley bearing (7) off the shaft journal. Pull out the drive pulley (tail pulley) (8).  Drive pulley has been removed. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 73 Repairs Belt exchange, alternative  Remove belt Carry out the following procedures: Release grub screws of the pedestal bearing (1). Loosen off joining elements (3). Lift pulley bearing (2) and pull off from pulley journal. Lift drive pulley (drive pulley) and remove belt (4). ...
  • Page 74 Check belt edge nose for correct position between ball bearings inside the holders. Turn locking lever to „close“.  Upper belt edge holder parts in the lower run are mounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 75 Repairs Belt exchange, alternative  Fit the bed Carry out the following procedures: Insert beading (2). Fasten beading with joining elements (1).  Bed has been fitted.  Mount upper belt Carry out the following procedures: edge holder parts of upper run.
  • Page 76 Mount covers (6) and (4) with finger guard (5). Align finger guard (5) and fasten. Align and fasten finger plate (3), clearance <=5 mm. Mount angled finger guard (2). Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 77: Tensioning/Adjusting Belt

    Repairs Tensioning/adjusting belt Mount cover (1).  Covers are mounted.  Carry out the following procedures: Mount the side guide  Carry out procedure as described under "Mount baggage guidance“ or "Mount tube guiding.“  Side guide is mounted.  The conveyor belt is replaced.
  • Page 78 Release belt tension by turning the tensioning screws. Carry this out on the inside and outside. (left: outside pulley side, right: inside pulley side)  Belt has been detensioned. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 79 Repairs Tensioning/adjusting belt  Tighten / adjust the belt Risk of injury due to open machine parts! Parts of the body, hair and clothing can become caught in rotating machine parts and crushed. WARNING  Wear close-fitting protective clothing.  Wear a hairnet to cover long hair.
  • Page 80 Align and fasten finger plate (2), clearance <=5 mm. Mount covers (5) and (3) with finger guard (4). Align finger guard (4) and fasten.  Covers are mounted.  Belt has been tightened and adjusted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 81: Replacing The Gear Motor

    Repairs Replacing the gear motor Replacing the gear motor Illustrated is the motor position M1 and motor type shaft mounted bevel wheel gear (SEW model KA) For some maintenance and repair works the gear motor must be demounted but not exchanged. When replacing the gear motor, obtain the new gear motor according to the spare parts list and prepare it according to the manu- facturer's specifications.
  • Page 82 Carry out the following procedures: Apply assembly paste to the pulley journal. Assembly to be carried out in reverse order.  Gear motor has been mounted.  Gear motor has been replaced. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 83: Illustrated Is The Motor Position M4 And Motor Type Shaft Mounted Worm Gear Motor (Sew Model Sa)

    Repairs Replacing the gear motor Illustrated is the motor position M4 and motor type shaft mounted worm gear motor (SEW model SA) For some maintenance and repair works the gear motor must be demounted but not exchanged. When replacing the gear motor, obtain the new gear motor according to the spare parts list and prepare it according to the manu- facturer's specifications.
  • Page 84 Carry out the following procedures: Apply assembly paste to the pulley journal. Assembly to be carried out in reverse order.  Gear motor has been mounted.  Gear motor has been replaced. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 85: Illustrated Is The Motor Position M4 And Motor Type Shaft Mounted Bevel Wheel Gear (Sew Model Ka)

    Repairs Replacing the gear motor Illustrated is the motor position M4 and motor type shaft mounted bevel wheel gear (SEW model KA) For some maintenance and repair works the gear motor must be demounted but not exchanged. When replacing the gear motor, obtain the new gear motor according to the spare parts list and prepare it according to the manu- facturer's specifications.

  • Page 86: In Case Of Chain Drive / Toothed Belt Drive

    Remove all power supply lines from the motor. Move off cover (1). Screw in the tension screw (2). Loosen off joining elements (3), lift up motor and fasten joining elements. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 87 Repairs Replacing the gear motor Remove the drive chain / toothed belt (4), open the chain joint if neces- sary. Loosen grub screws of sprocket wheel / toothed pulley (5) and demount sprocket wheel / toothed pulley . Move off joining element (6). Remove gear motor.

  • Page 88: Replace Chain Drive / Toothed Belt Drive

    Machine has been secured against accidental switch-on.  Motor has cooled down.  Demount chain drive Carry out the following procedures: / toothed belt drive Move off cover (1). Screw in the tension screw (2). Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 89 Repairs Replace chain drive / toothed belt drive Loosen off joining elements (3), lift up motor and fasten joining elements. Remove the drive chain / toothed belt (4), open the chain joint if neces- sary. Loosen grub screws of sprocket wheel / toothed pulley (5) and (6) and demount sprocket wheel / toothed pulley .

  • Page 90: Replacement Of Flange/Pedestal Bearing

    Slide on flange bearing (3) onto pulley journal. Align flange bearing and pulley. Fasten flange bearing with joining elements (2). Tighten grub screw of flange bearing. Mount cover (1).  Flange bearing outside is mounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 91 Repairs Replacement of flange/pedestal bearing  Demount pedestal Carry out the following procedures: bearing, inside Remove covers (1) and (2). loosen grub screws of pedestal bearing. Demount joining elements (3) and lift, turn and pull off the pulley bearing. Remove tension screw (4) and demount tension block (5). Remove screws (6).
  • Page 92 Carry out the following procedures: belt  Carry out work steps as described under "Belt tensioning / adjustment."  Belt has been tightened and adjusted.  Flange bearing has been replaced. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 93: Drive Pulley

    Repairs Drive pulley Drive pulley Precondition:  Machine has been taken out of operation.  Machine has been secured against accidental switch-on.  Side guide is demounted.  Belt is loosened.  Gear motor is demounted.  Demount covers Carry out the following procedures: Move off cover (1).
  • Page 94 Release bed on the Carry out the following procedures: drive side  Move off joining elements. If the beading is divided then only on driving side.  Bed is released. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 95 Repairs Drive pulley  Demount pulley Carry out the following procedures: bearing inside loosen grub screws of pedestal bearing. Remove the fasteners (1). Lift pulley bearing (2), turn it and pull it off the pulley journal.  Pulley bearing inside is demounted. ...
  • Page 96 Carry out the following procedures: inside Slide pulley bearing (2) onto pulley journal. Align drive pulley and mount joining elements (1). Tighten grub screws of pedestal bearing.  Pulley bearing inside is mounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 97 Repairs Drive pulley  Attach bed on the Carry out the following procedures: drive side  Tighten joining elements. If the beading is divided then only on driving side.  Beading is fastened.  Mount upper belt Carry out the following procedures: edge holder parts on the drive side.
  • Page 98 Gear motor has been mounted.  Tension belt / adjust Carry out the following procedures:  Carry out work steps as described under "Belt tensioning / adjustment."  Belt is tensioned and adjusted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 99 Repairs Drive pulley  Mount covers Carry out the following procedures: Mount covers (6) and (4) with finger guard (5). Align finger guard (5) and fasten. Align and fasten finger plate (3), clearance <=5 mm. Mount angled finger guard (2). Mount cover (1).

  • Page 100: Tail Pulley

    Loosen off finger guard plate (3) on tail pulley side. Remove cover (4) with finger guard (5) on tail pulley side. Remove cover (6) on tail pulley side.  Covers have been demounted. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 101 Repairs Tail pulley  Demount upper belt Carry out the following procedures: edge holder parts on tail pulley side Turn locking lever to „open“. Pull off the upper belt edge holder parts (1) in the area of the bed.  Upper belt edge holder parts on the tail pulley side are demounted.
  • Page 102 Use hoists to raise and lower the pulley. Carry out the following procedures: Remove cap (1). Loosen grub screws (2). Slide out tail pulley (3).  Tail pulley has been removed. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 103 Repairs Tail pulley  Slide in tail pulley Increased risk of accident! Pulley can tilt and crush body parts.  Secure the pulley to prevent it falling. WARNING  Use hoists to raise and lower the pulley. Carry out the following procedures: Slide new tail pulley (3) into belt loops and flange bearing.
  • Page 104 Carry out the following procedures: belt edge holders on tail pulley side. Insert upper parts of belt edge holders (1). Check belt edge nose for correct position between ball bearings inside the holders. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 105 Repairs Tail pulley Turn locking lever to „close“.  Upper belt edge holder parts are mounted.  Tighten / adjust the Carry out the following procedures: belt  Carry out work steps as described under "Belt tensioning / adjustment."  Belt has been tightened and adjusted.

  • Page 106: Belt Edge Holder

    Belt is loosened.  Belt has been removed.  Demount belt edge Carry out the following procedures: holders Demount upper parts of belt edge holders (1). Remove joining elements (2). Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 107 Repairs Belt edge holder Take out lower parts of belt edge holders (3) from upper run and (4) lower run.  Belt edge holders are demounted.  Mount belt edge Carry out the following procedures: holders Align lower parts of belt edge holders (3) in upper run and (4) lower run. Tighten joining elements (2).
  • Page 108 Repairs Belt edge holder Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 109: Fault Clearance

    Fault clearance What to do if... Fault clearance This section informs you what to do if a malfunction occurs. A disturbance can have various different causes. For instructions on the respective fault clearances that may be carried out by technical personnel as defined under "Personnel qualification", please refer to the section "Fault clearance".

  • Page 110: Motor And Gear

    Should the drive motor have a disturbance, please refer to the operating instructions of the motor for information on fault clearance. The operating instructions of the motor are part of the installation. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 111: Decommissioning And Disposal

    Decommissioning and disposal Machine disposal Decommissioning and disposal Machine disposal When disposing of the complete machine or parts of it, please observe your local rules and regulations for waste disposal. The regulations will tell you if the machine has to be dismantled for disposal and how the individual components may be recycled....

  • Page 112: Main Components Of The Machine

    Drive belt, conveyor belt Polyurethane (PU) Polyvinyl chloride (PVC) Conveyor roller Plastic Steel Gear motor Cast iron Copper Steel Basic frame, support Aluminium Steel Pulley Steel Polyurethane- (PUR) coated steel Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

  • Page 113: Contact Details

    In the event of uncertainty or problems during installation, maintenance, repair or operation of the machine, please first consult the corresponding section of the operating instructions. If you cannot find the information you require there, please contact TRANSNORM SYSTEM GmbH. Head office Germany TRANSNORM SYSTEM GmbH Förster Str.

  • Page 114: Subsidiaries, Branch Offices And Sales Partners Worldwide

    Tel.: +31 (0) 1 11 41 00 90 Tel.: +33 (0) 1 48 63 70 61 Fax: +31 (0) 1 11 45 12 88 Fax: +33 (0) 1 48 63 05 62 e-mail: sales.nl@transnorm.de e-mail: eric.cornec@transnorm.de Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...
  • Page 115 Contact details Subsidiaries, branch offices and sales partners worldwide Sales partners Denmark Switzerland Nerak A/S. Frei Fördertechnik AG Viborgvej 22-24 Schwarzbachstraße 26 8600 Silkeborg 3113 Rubigen Tel.: +45 (0) 70 26 50 04 Tel.: +41 (0) 3 17 20 56 56 Fax: +45 (0) 70 23 50 04 Fax: +41 (0) 3 17 20 56 55 e-mail: info@ffag.ch...

  • Page 116: Service Branches Germany

    Fax: 0 21 73 / 93 82 76 Fax: 0 71 43 / 96 58 51 Suggestions and comments ...on this documentation or the machine should be sent to the first address listed above. Operating instructions: Curve belt conveyor TS 1600-140FH2 Version 5.4 ENG, 24.02.2017...

Table of Contents