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Summary of Contents for Stahl FL60/3 Series
- Page 1 Operating instructions Additional languages r-stahl.com Visual signalling device Series FL60/3...
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Page 2: Table Of Contents
Contents Contents General information .....................3 Manufacturer......................3 About these instructions..................3 Further documents....................3 Conformity with standards and regulations............3 Explanation of symbols ..................4 Symbols used in these operating instructions............4 Symbols on the device..................4 Safety........................5 Intended use ......................5 Personnel qualification..................6 Residual risks.......................6 Transport and storage..................8 Product selection and modification ..............9 Mounting and installation ...................12 Mounting/disassembling ..................12... -
Page 3: En Fr
Make the operating instructions accessible to operating and maintenance staff at all times. ▶ Pass the operating instructions on to each subsequent owner or user of the device. ▶ Update the operating instructions every time R. STAHL issues an amendment. ID no.: 292406 / FL6060300220 Publication code: 2023-11-03·BA00·III·en·00... -
Page 4: Explanation Of Symbols
Explanation of symbols Explanation of symbols Symbols used in these operating instructions Symbol Meaning Handy hint for making work easier Dangerous situation which can result in fatal or severe injuries DANGER! causing permanent damage if the safety measures are not complied with. -
Page 5: Se Fi
21 and 22, and in safe areas. "Intended use" includes complying with these operating instructions and the other applicable documents, e.g. the data sheet. All other uses are only intended after being approved by R. STAHL. 292406 / FL6060300220 Visual signalling device 2023-11-03·BA00·III·en·00... -
Page 6: Personnel Qualification
Unpack the device carefully to avoid damage. Make sure that no parts come loose inside the device. ▶ Check the packaging and the device for damage. Report any damage to R. STAHL immediately. Do not commission a damaged device. ▶... - Page 7 ▶ Do not change or modify the device. ▶ Repair work on the device must be performed only by R. STAHL. ▶ Gently clean the device with a damp cloth only – do not use scratching, abrasive or aggressive cleaning agents or solutions.
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Page 8: Gr 4 Transport And Storage
Transport and storage 3.3.2 Risk of injury Falling devices or components The heavy device or components can fall during transport and mounting, causing severe injury to persons in the form of bruises and contusions. ▶ Adhere to the operator's safety regulations, e.g. regarding the use of personal protective equipment (safety shoes). -
Page 9: Product Selection And Modification
Product selection and modification Product selection and modification Variants The following variants of the Series FL60/3 signalling device are available: Connection chamber: 23955E00 23954E00 Ex d connection chamber Ex e connection chamber 292406 / FL6060300220 Visual signalling device 2023-11-03·BA00·III·en·00 Series FL60/3... - Page 10 Product selection and modification Connection terminals Screw terminal Clamping range: 1 x 0.5 to 2.5 mm (finely stranded with and without core end sleeve) 1 x 0.5 to 4 mm (solid) (2 spare clamping units are available for each pole) The two connectional terminals on the neutral conductor/negative potential (DC) are bridged using a plug-in jumper.
- Page 11 Product selection and modification Push-in terminal Clamping range: 1 x 0.5 to 2.5 mm (finely stranded with and without core end sleeve) 1 x 0.5 to 4 mm (solid) (2 spare clamping units are available for each pole) The two connectional terminals on the neutral conductor/negative potential (DC) are bridged using a plug-in jumper.
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Page 12: Mounting And Installation
Mounting and installation Mounting and installation Mounting/disassembling DANGER! Explosion hazard due to inadequate sealing on metal cable glands! Non-compliance results in fatal or severe injuries. ▶ Use a sealing ring (CMP, polyamide) for metal cable glands and Ex d/Ex e enclosures. ▶... - Page 13 Mounting and installation Mounting the U-bracket 24188E00 23775E00 ▶ Mount the U-bracket on the wall (1). ▶ Place the locking cover in the opening provided. ▶ Secure the signalling device with the M8 x 16 cheese-head screws (2) provided (tightening torque 8 Nm) (one increment = 20° angle). 6.1.2 Disassembling ▶...
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Page 14: Installation
Mounting and installation Installation 6.2.1 Conductor connection ▶ Select suitable conductors that do not exceed the permissible heating temperature within the enclosure. ▶ Ensure that conductors have the specified cross sections (see the "Technical data" chapter). ▶ Guide the conductor insulation to the terminals (for the stripping length, see the "Technical data"... - Page 15 Mounting and installation 6.2.2.2 Wiring For an Ex e connection chamber: For an Ex d connection chamber: 23782E00 23778E00 ▶ ▶ Screw the cable entries into the drilled Screw the cable entries into the drilled holes provided. holes provided. While doing so, comply with the While doing so, comply with the regulations and approvals applicable to regulations and approvals applicable to...
- Page 16 Mounting and installation 6.2.2.3 Basic configuration ▶ Use the preconfigured functions (default setting) in the connection area via A/B control signals for static signal adaptation (using the plug-in jumper provided) or dynamic signal adaptation (using separate wiring). The plug-in jumper can be modified depending on the required configuration setting (individual pins can be disconnected).
- Page 17 Mounting and installation For an Ex d connection chamber: DANGER! Explosion hazard due to a missing or incorrectly attached M95 threaded cover! Non-compliance results in fatal or severe injuries. ▶ Always fit the M95 threaded cover because this is necessary to meet the requirements of the type of protection (tightening torque 8 Nm).
- Page 18 Mounting and installation 6.2.3 Advanced configuration options (optional – only for LED versions) (see chapter 15.1 for general settings) 6.2.3.1 Opening the enclosure ▶ 23789E00 Remove the TX20 safety screw from the flange. Note the lock marking while doing so. 24197E00 23790E00 ▶...
- Page 19 Mounting and installation ▶ 23792E00 Configure the DIP switches present according to the necessary requirements. Four DIP switches are available for this: 1. Non-functional 2. Non-functional 3. Visual settings (see chapter 15.2 for the light table) 4. General settings (see chapter 15.1 for general settings) 6.2.3.2 Mounting the visual flange DANGER! Explosion hazard due to a missing or incorrectly attached enclosure cover! Non-compliance results in fatal or severe injuries.
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Page 20: Commissioning
Commissioning ▶ 23825E00 Secure the visual flange with the TX20 safety screw (tightening torque 1.6 Nm). Commissioning Before commissioning, carry out the following checks: ▶ Check the mounting and installation. ▶ Check the device for damage. ▶ Remove any foreign objects. ▶... -
Page 21: Commissioning Multiple Devices
Commissioning Commissioning multiple devices 24207E00 Example: Connection diagram for combining multiple devices • If electrical conductors are connected to input signals A and/or B, these conductors must always be connected to a potential. - to the positive potential of the signalling device's input voltage, corresponding to a logic "1"... -
Page 22: Earthing/Protective Conductor
Perform overhaul of the device according to the applicable national regulations and the safety notes in these operating instructions ("Safety" chapter). Repair ▶ Repair work on the device must be performed only by R. STAHL. Visual signalling device 292406 / FL6060300220 Series FL60/3... -
Page 23: Returning The Device
Returning the device ▶ Only return or package the devices after consulting R. STAHL! Contact the responsible representative from R. STAHL. R. STAHL's customer service is available to handle returns if repair or service is required. ▶ Contact customer service personally. ▶... -
Page 24: Cn 13.1 Technical Data
Appendix A Appendix A 13.1 Technical data Explosion protection Global (IECEx) Gas and dust IECEx EPS 22.0046X Ex db IIC T4/T6 Ex db eb IIC T4/T6 Ex tb IIIC T80/T100 °C Europe (ATEX, UKEX) Gas and dust EPS 22 ATEX 1 224 X, CML 21UKEX1224X E II 2 G Ex db IIC T4/T6 E II 2 G Ex db eb IIC T4/T6 E II 2 D Ex tb IIIC T80/T100 °C... - Page 25 Appendix A Technical data Technical data Product weight 5.08 kg Electrical data Rated operational XENON: 12 to 27.2 V DC voltage LED: 21.1 to 27.2 V DC Average input power/ Max. current Input power Max. input power max. current consumption (temporary) consumption [mA]...
- Page 26 Appendix A Technical data Luminous characteristics Effective luminous Type LED tower XENON intensity Function Flashing Blinking Flashing 1 Hz 1 Hz 1 Hz Colour 101 cd 165 cd 24 cd amber 146 cd 239 cd 76 cd blue 75 cd 123 cd 20 cd green...
- Page 27 Scope of delivery Signalling device according to configuration 1 x L-/U-bracket 4 x stopping plugs 1 x plug-in jumper 2 x cable entries (for Ex de) For further technical data, see r-stahl.com. 292406 / FL6060300220 Visual signalling device 2023-11-03·BA00·III·en·00 Series FL60/3...
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Page 28: Device Design
Appendix B Appendix B 14.1 Device design Device element Bracket (retaining cable) M95 threaded cover Screws Connection chamber cover Cover Enclosure External earth connection Safety screw Flash cover 24199E00 Ex d Device element Bracket (retaining cable) Screws Connection chamber cover Cover Enclosure External earth connection... -
Page 29: Dimensions/Fastening Dimensions
Appendix B 14.2 Dimensions/fastening dimensions Dimensional drawings (all dimensions in mm [inch]) – Subject to change 23798E00 292406 / FL6060300220 Visual signalling device 2023-11-03·BA00·III·en·00 Series FL60/3... -
Page 30: General Settings
Appendix C Appendix C (Advanced configuration options) 15.1 General settings All switches are set to OFF ex-factory. DIP switch 4 Function Switches the device function on via the input voltage Switches the device function on via the B control signal (min. 10.8 V) –... -
Page 31: Light Table
Appendix C 15.2 Light table If the device activation via the B control signal is active (see chapter 15.1 for general settings), only two channels are available via the A control signal. DIP switch 3.6 is used to activate/deactivate the switching function of the visual signal via the A/B control signal. - Page 32 Appendix C LED tower (hexagon), monochrome B = RI (switching of the device function via B control signal active (see chapter 15.1 for general settings)) 1 2 3 4 5 0 0 0 0 0 x Continuous light Flashing light (double flash, 1 Hz) 1 0 0 0 x Blinking light 1.0 Hz Continuous light (dimmed)
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