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DV8 OFFROAD RBGL-12 Installation Manual

DV8 OFFROAD RBGL-12 Installation Manual

Slim rear bumper 20+ jeep gladiator jt

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SLIM REAR BUMPER
20+ JEEP GLADIATOR JT
RBGL-12
TOOLS
REQUIRED
- T-50 Torx Head Socket
- #4 Allen Head Sockets
- 15, 16, 18, 21mm Socket
- 10, 21mm Wrenches
- Snips/Scissors
- File/grinding tool
- Trim Clip Tool
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 2-3 Persons
Little skill level required, however,
assistance is required for removal
and installation of bumpers.
Read and understand all
PRODUCT
INSTALLATION
TIME
- 3.5 Hour
Time to install this should only
take about three and a half
hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595

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Summary of Contents for DV8 OFFROAD RBGL-12

  • Page 1 1. Name of purchase location Customer Service: 855-680-9595 2. Bar Code on side of box DV8 Offroad is not responsible for any bodily injury or harm to you 3. Date above bar code or your vehicle as a result of an improper install.
  • Page 2 INSTALLATION MANUAL STEP 1 | If equipped with factory bed sliders, use a 15mm socket to remove the bottom bolts dropping bottom part of slider. If the truck is not equipped with these, skip to step 3. STEP 2 | Repeat on other side.
  • Page 3 INSTALLATION MANUAL STEP 3 | Remove trailer plug wiring. Squeeze tab on plug and pull away. They can be difficult, so go slow and ensure no damage to plug. STEP 4 | At the top of the driver side frame rail is the main bumper harness. Remove by pulling the red locking clip back and gently pulling the plug so as not to damage the wiring.
  • Page 4 INSTALLATION MANUAL STEP 5 | Unclip the main harness from the frame or any other mounting points that may get caught in the bumper removal process. This will vary depending on the options the truck has (sensors, towing package, etc.). STEP 6 | If the vehicle does not have parking sensors, remove the wiring...
  • Page 5 INSTALLATION MANUAL STEP 9 | If equipped with a bumper mounted hitch ball, remove this at this time. If equipped with the factory Class III hitch, you can skip this step. STEP 10 | Using the 16mm socket, remove the four bolts ((2) on each side), holding the bumper to the hitch.
  • Page 6 INSTALLATION MANUAL STEP 12 | If equipped with factory bed slider mounts, use a 16mm and 18mm socket the remove the bolts securing the mounting brackets. NEED HELP? 855-680-9595...
  • Page 7 INSTALLATION MANUAL STEP 13 | Using a push pin removal tool, remove the harness from the bumper. The amount of pins will vary depending on if equipped with sensors or not. STEP 14 | Remove factory 4/7pin trailer plug by pushing in both sides of the metal clip to release the plug.
  • Page 8 INSTALLATION MANUAL STEP 15 | Use an allen bit to remove the hardware securing the bumper to the hitch. Tool required may vary based on vehicle. STEP 16 | Use a 21mm socket with a 22mm wrench to remove the harwdare securing the hitch to the vehicle.
  • Page 9 INSTALLATION MANUAL STEP 17 | If you are running the RBGL-12H accessory hitch, remove the spare tire and heat shroud from the factory tire carrier location. This must be re-located. NEED HELP? 855-680-9595...
  • Page 10 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Extra hardware may be included with the product. HARDWARE INCLUDED (8) M10x30 Hex Bolt (20) M6 Flat Washers (8) M10 Nut Clips (10) M6 Nylon Lock Nuts...
  • Page 11 INSTALLATION MANUAL Loosely secure the bumper mounts to each side using the provided M10 hardware and a 16mm socket. Transfer the bumper wiring harness onto the vehicle by routing it through/over the mounts as necessary. Use zip ties to secure the wiring using the welded-in zip tie tabs.
  • Page 12 INSTALLATION MANUAL STEP 20 | Disconnect the wiring connector from the license plates on the factory bumper. Press the release tab and pull to remove. Use a trim clip tool if necessary. STEP 21 | There are four tabs on the outside of the license plate light.
  • Page 13 INSTALLATION MANUAL STEP 23 | Use snips or a blade to trim down the tab on the top of each light. Then use a file to remove any remaining material. The tab must ground down completely flush with the light assembly. NEED HELP? 855-680-9595...
  • Page 14 INSTALLATION MANUAL STEP 24 | Install the factory license plate lights on the DV8 bumper by pressing them into place. STEP 25 | Using a #4 allen bit and the provided M6 hardware, install the license plate holder. NEED HELP? 855-680-9595...
  • Page 15 INSTALLATION MANUAL STEP 26 | If you are not installing the RBGL-12H accessory hitch-- With assistance, lift the bumper to the vehicle and loosely secure using the provided M14 and factory hardware. If you are installing RBGL-12H along with the bumper it is recommended that two people assist.
  • Page 16 INSTALLATION MANUAL STEP 28 | Secure the lower portion of the bumper using a 21mm socket and factory hardware. NEED HELP? 855-680-9595...
  • Page 17 INSTALLATION MANUAL STEP 29 | Align the bumper to your preference and secure the hardware holding the bumper to the frame horns using a 16mm socket. NEED HELP? 855-680-9595...
  • Page 18 INSTALLATION MANUAL STEP 30 | Install trailer plug housing and reconnect trailer plug and rear license plate lights. STEP 31 | Double Check that all hardware is secure. Congratulations, installation of the DV8 Slim Rear Bumper is complete. NEED HELP? 855-680-9595...