DV8 OFFROAD SPEC Series Product Installation Manual
Rear bumper 19-24 chevy silverado 1500/gmc sierra 1500
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Also See for SPEC Series:
- Installation manual (24 pages) ,
- Product installation manual (13 pages) ,
- Installation manual (18 pages)
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SPEC SERIES REAR BUMPER
19-24 CHEVY SILVERADO 1500/GMC SIERRA 1500
RBCS1-03
TOOLS
REQUIRED
- 7, 10, 13, 18, 21mm sockets
- 13, 18, 21mm wrenches
-#4 Allen tool
- Trim Removal Tool
- Cutters
- Pick tool
- Safety Glasses
-Zip Ties & Double Sided Tape
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
555 E Queen Creed Rd
Bldg A
Chandler, AZ 85286
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
2 persons
Little skill level required, additional
help is required.
Read and understand all
INSTALLATION
PRODUCT
TIME
- 3 Hours
Time to install this should only
take about 3 hours
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595
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Summary of Contents for DV8 OFFROAD SPEC Series
- Page 1 1. Name of purchase location Customer Service: 855-680-9595 2. Bar Code on side of box DV8 Offroad is not responsible for any bodily injury or harm to you 3. Date above bar code or your vehicle as a result of an improper install.
- Page 2 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Extra hardware may be included with the product. HARDWARE INCLUDED (4) M12x35mm Hex Bolts (8) M12 Flat Washers (4) M12 Nut Clips (4) M12 Nylon Lock Nuts...
- Page 3 INSTALLATION MANUAL STEP 2 | Remove the trailer connector socket by depressing the metal retaining clips on the back side and pressing the socket out through the front of the bumper. Disconnect the additional trailer connector socket using a pick tool to release the safety.
- Page 4 INSTALLATION MANUAL STEP 4 | Use a 13mm socket to remove the rear bumper support bolts on each side toward the sides of the bumper. STEP 5 | Use a 18mm socket to remove the two mounting nuts (per side) that hold the OEM bumper in place.
- Page 5 INSTALLATION MANUAL STEP 6 | With all mounting hardware removed, remove the rear bumper. STEP 7 | Using a 21mm socket, remove the bumper support upper bolts from the frame. 855-680-9595 NEED HELP?
- Page 6 INSTALLATION MANUAL STEP 8 | Place the rear bumper on a soft surface to prevent any damage. Use a 7mm socket to remove the 2 bolts securing the blind spot sensor housing. Disconnect the blind spot monitoring sensors. TAKE NOTE AS TO THE ORIENTATION OF THE BLIND SPOT MONITORING SENSORS SINCE THEY WILL HAVE TO BE MOUNTED IN THE SAME AS FACTORY...
- Page 7 INSTALLATION MANUAL STEP 9 | Use a 7mm socket to remove the bolt retaining the license plate light. STEP 10 | Remove the spare tire hoist cover by depressing the plastic tabs and pressing the cover through the front of the bumper.
- Page 8 INSTALLATION MANUAL STEP 11 | Remove the 2 modules behind the license plate using pliers to squeeze the retaining clips and pressing the 2 modules out the front of the bumper. Remove both modules from the plastic bracket used to mount on the factory bumper.
- Page 9 INSTALLATION MANUAL STEP 12 | Remove the parking sensors from the bumper bezels by spreading the bezel tabs apart and pulling up on the sensor. Use caution since these tabs can easily break. Keep the sensor plugged into the harness so that sensor do not get lost of mixed up.
- Page 10 Remove the main wiring harness from the OEM bumper using a push pin removal tool. Layout all removed parts to be installed on you new DV8 offroad bumper. STEP 15 | The passenger side inner parking sensors wiring loom will need to be cut back to prevent the harness from pinching.
- Page 11 INSTALLATION MANUAL STEP 16 | After freeing additional wiring length, wrap the exposed wiring harness and cover with the factory wiring loom. STEP 17 | With the new DV8 rear bumper on a work bench start by installing provided nut clips onto the bumper ( 2 per side).
- Page 12 INSTALLATION MANUAL STEP 19 | Install the factory license plate lights using the provided M6 hardware an #4 Allen tool and 10mm wrench. STEP 20 | Feed the factory main wiring harness through the bumper mounting brackets. 855-680-9595 NEED HELP?
- Page 13 INSTALLATION MANUAL STEP 21 | Install the parking sensor bezels in the same orientation they were removed by pressing the bezels in from the front side of the bumper. Install the parking sensors in the same position they were removed from by pressing the sensors in to the bezels until they are fully clicked in.
- Page 14 INSTALLATION MANUAL STEP 23 | Install the blind spot monitoring sensors in the same orientation they were removed from factory bumper using the provided mounting bracket, an #4 Allen tool, 10mm wrench and the M6 hardware previously removed on step 21. STEP 24 | Remove the 90 degree cable guide from the blind spot monitor...
- Page 15 INSTALLATION MANUAL STEP 25 | Reconnect the blind spot monitors. STEP 26 | Install the trailer hoist cover and trailer connector socket into the bumper by pressing each through the front of the bumper until each one is fully clicked in. 855-680-9595 NEED HELP?
- Page 16 INSTALLATION MANUAL STEP 27 | Install the 2 modules previously removed from behind the license plate onto the DV8 rear bumper using the provided counter sunk M6 hardware, an #4 Allen and a 10mm wrench. Use the provided double sided tape to attach the second module.
- Page 17 INSTALLATION MANUAL STEP 28 | If planning to run pod lights install them now using the hardware that comes with the lights. Use the zip tie tabs to secure any loose wiring. For this install we chose DV8 3-inch Elite Series LED Pod lights.
- Page 18 INSTALLATION MANUAL STEP 29 | (Optional) If the vehicle is equipped with factory dual exhaust, DV8 provides exhaust tip mounting brackets. Place the provided exhaust tip mounting brackets on top of the factory exhaust tips. Use the factory mounting hardware and a 10mm socket or wrench to secure the mounting brackets to the factory exhaust tips.
- Page 19 INSTALLATION MANUAL STEP 32 | Reconnect the trailer connector harness, main harness and the 2 additional modules behind the license plate. 855-680-9595 NEED HELP?
- Page 20 Secure the bumper in place using a 18mm socket or wrench. STEP 34 | Double check that all hardware is secured. Congratulations!!! Installation of the DV8 Spec Series rear bumper is now complete. 855-680-9595 NEED HELP?
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