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DV8 OFFROAD SPEC Series Installation Manual

Rear bumper 21-23 f-150
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SPEC SERIES REAR BUMPER
21-23 F-150
RBFF1-05
TOOLS
REQUIRED
- Plastic Trim Tools
- #4, #6 Allen Tools
- 10mm, 13mm, 16mm, 17mm Socket
- 10mm wrenches
- Trim Clip Tool
- Preferred Grinding Tool
- Safety Glasses
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
555 E Queen Creek Rd
Bldg A
Chandler, AZ 85286
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Novice/Intermediate
- 1 (you) to 2 persons
Little skill level required, you can
easily install it by yourself however,
additional help will be useful
Read and understand all
INSTALLATION
PRODUCT
TIME
- 4 Hours
Time to install this should only
take about four hour
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595

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Summary of Contents for DV8 OFFROAD SPEC Series

  • Page 1 1. Name of purchase location Customer Service: 855-680-9595 2. Bar Code on side of box DV8 Offroad is not responsible for any bodily injury or harm to you 3. Date above bar code or your vehicle as a result of an improper install.
  • Page 2 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. Extra hardware may be included with the product. HARDWARE INCLUDED (4) M10x30mm Hex Bolts (4) M6 Nylon Lock Nuts (4) M10 Spring Washers (2) M10x30 Allen Head...
  • Page 3 INSTALLATION MANUAL STEP 2 | Remove both factory license plate lights using a trim clip tool. Depress the lights electrical sockets lock tab and pull the socket away from the light. Depress the tab on the light and press the light out through the face of the bumper.
  • Page 4 INSTALLATION MANUAL STEP 4 | Using your vehicles key, remove the spare tire access lock. STEP 5 | Using a pair of plastic trim clip tools, pry up the bumpers plastic trim. While prying up on the plastic trim use a pair of pliers to release the clips securing the bumper trim from the underside of the bumper.
  • Page 5 INSTALLATION MANUAL STEP 6 | With all trim clips unclipped, remove the bumper trim piece. STEP 7 | Use a 13mm socket to remove the (2) front bolts that secure the bumper corners. Use a 13mm socket to remove the (4) bolts on each side that secure the bumper corners to the frame rail and center plate.
  • Page 6 INSTALLATION MANUAL STEP 8 | Remove the hitch plate by grinding out the spot wells with your preferred grinding wheel. 855-680-9595 NEED HELP?
  • Page 7 INSTALLATION MANUAL STEP 9 | Use a trim clip tool to remove any wiring harness retaining clips. STEP 10 | Use your preferred grinding wheel to remove any left over welds from the tow hitch. 855-680-9595 NEED HELP?
  • Page 8 INSTALLATION MANUAL STEP 11 | Using a 10mm socket, remove the bolt that secures the (2) wiring harness ground wires from the outside of the driver-side frame rail. STEP 12 | Disconnect the rear parking sensor harness at the cross bar above the spare tire.
  • Page 9 INSTALLATION MANUAL STEP 14 | Place the DV8 rear bumper on a covered work bench. Begin assembly by installing the factory license plate lights and Trailer connector socket. Press the License plate lights and trailer socket through the front of the bumper until they click into place.
  • Page 10 INSTALLATION MANUAL STEP 16 | If you are planning on running pod light install them at this time using the hardware provided with the light. Use the provided zip tie tabs to secure any wiring. STEP 17 | Before installing the parking sensor bezels, (If equipped) Cut the locking tab slightly shorter.
  • Page 11 INSTALLATION MANUAL STEP 19 | Route the parking sensor, license plate light and trailer connector harness through the bumper and install the parking sensor into is appropriate sensor bezel. STEP 20 | Lift the DV8 rear bumper up to the vehicle, letting the bumper rest on top of the tow hitch.
  • Page 12 INSTALLATION MANUAL STEP 22 | Through bolt the bottom mounting hole using the provided M10x30 Allen head bolts and M10 Nylon lock nuts. Use (2) flat washer per Allen head bolt. STEP 23 | Center the bumper with the vehicle and adjust the bumper up/ down as need ensuring clearance of the tailgate when close and open.
  • Page 13 INSTALLATION MANUAL STEP 24 | Reconnect the parking sensor harness (if equipped), trailer connector socket, and license plate lights. Reconnect both ground wires using the factory bolt and 10mm socket. 855-680-9595 NEED HELP?
  • Page 14 INSTALLATION MANUAL STEP 25 | Install the spare tire access cap on to the bumper. If the spare tire access cap has play/ rattles DV8 provides a foam ring for the back side to restrict any movement. 855-680-9595 NEED HELP?
  • Page 15 INSTALLATION MANUAL STEP 26 | Double check that all hardware is secured. Congratulations, installation of the DV8 rear bumper is now complete. 855-680-9595 NEED HELP?

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Rbff1-05