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DV8 OFFROAD RBJL-13 Installation Manual

DV8 OFFROAD RBJL-13 Installation Manual

Jl full width rear bumper

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JL FULL WIDTH REAR BUMPER
2018+ JEEP JL WRANGLER
RBJL-13
TOOLS
REQUIRED
- Rubber mallet
- 22g wire (10-14") and connectors
(2-6pcs)
- Zip ties
- Electrical tape/wire loom
- 8, 16, 18, 19, 21mm Sockets
- 10mm, 18mm, 21mm Wrench
- #4 Allen Bit
- Wire Cutters
- Phillips Head Screw Driver
WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit —
instructions, warnings, cautions, and notes contained in
this installation instruction guide. Consult your vehicle
owner's manual for proper disconnection of electrical and
lifting of vehicle if required for installation of this product.
This install may require some technical skills and
knowledge of basic mechanical work. If you do not feel that
you are capable of performing this install please take this
product to a trained professional.
After reading this guide please contact us with any
questions or concerns before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you
or your vehicle as a result of an improper install.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
855-680-9595
WWW.DV8OFFROAD.COM
SKILL
LEVEL
- Intermediate
- 2 persons
Little skill level required, however,
additional assistance is required for
removal and installation of bumper.
Read and understand all
PRODUCT
INSTALLATION
TIME
- 3 Hours
Time to install this should only
take about three hours.
Proper installation of this kit required knowledge of the factory
recommended procedures for removal and installation of original
equipment components. We recommend that the factory shop manual
and any special tools needed to service your vehicle be on hand during
the installation. Installation of this kit without proper knowledge of the
factory recommended procedures may affect the performance of these
components and the safety of the vehicle
• Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged
and all installation hardware has been included. If parts are missing from
kit, please be prepared to provide the following information
1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover
NEED HELP?
MANUAL
REQUIRED
855-680-9595

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Summary of Contents for DV8 OFFROAD RBJL-13

  • Page 1 1. Name of purchase location Customer Service: 855-680-9595 2. Bar Code on side of box DV8 Offroad is not responsible for any bodily injury or harm to you 3. Date above bar code or your vehicle as a result of an improper install.
  • Page 2 INSTALLATION MANUAL STEP 1 | Disconnect the wiring harness for the license plate light. This is located inside the bumper behind the license plate. STEP 2 | Disconnect the bumper wiring harness using a panel clip tool or flat screwdriver to pry open the white locking clip and remove.
  • Page 3 INSTALLATION MANUAL STEP 3 | Use a 8mm socket to remove the bolts securing the rear inner fender covers. STEP 4 | Use a 16mm socket to remove the bolts securing the bumper brackets to the bumper. These are located on the edges of the bumper behind the rear tires.
  • Page 4 INSTALLATION MANUAL STEP 6 | Remove the remaining brackets from the frame rails using either an 18mm or 21mm socket. Note: The tool required may vary based on model. NEED HELP? 855-680-9595...
  • Page 5 INSTALLATION MANUAL Begin by unpacking all items and inspecting for missing pieces or damage. If you have any concerns, please contact the company the product was purchased from. HARDWARE INCLUDED (4) M14x35 Hex Bolts (14) M6 Flat Washers (2) M14 Nylon Lock Nuts (7) M6 Nylon Lock Nuts (2) M14 Spring Washers (2) M4x15 Philips Head...
  • Page 6 INSTALLATION MANUAL STEP 8 | Push the sensor bezels into place. The outside bezels should be facing downwards, and the two inside bezels should be facing down and inwards away from the d-ring. A rubber mallet can be used to lightly tap them into place.
  • Page 7 INSTALLATION MANUAL STEP 10 | If your bumper was equipped with factory metal bumpers, you will need to pull back the wire cover on the driver-side inside sensor until all wires are exposed. This wire will need to be lengthened 5-10”. STEP 11 | Using wire cutters, cut the wire and prepare ends for wire connectors.
  • Page 8 INSTALLATION MANUAL STEP 12 | Insert the extension between the cut wire and secure. Re-wrap harness and continue with the install. If you have any questions, please reach out to our tech team for assistance. STEP 13 | If installing light pods, using the hardware provided with the lights, install them to the mounts at this time.
  • Page 9 INSTALLATION MANUAL STEP 14 | Mount the provided license plate mount to the bumper using the M6 hardware include with the kit. Secure hardware using a #4 allen and 10mm wrench . STEP 15 | Install the provided foam onto the license plate light. Then, install the provided license plate light on to the license plate mount using the M4 hardware and a Phillips screw...
  • Page 10 INSTALLATION MANUAL STEP 17 | Place the provided nut plate into the passenger side of the frame with the nuts facing upwards. STEP 18 | Install the mounts onto the bumper. Using the provided M12 hardware and nut plate. The nut plate will be used for the top bolts on both sides.
  • Page 11 INSTALLATION MANUAL STEP 19 | Secure all wiring using the provided zip tie tabs. Ensure proper clearance and that the connector will reach the plug on the vehicle., and no wiring will be pinched during install. Then, snip excess off the zip tie. STEP 20 | With assistance, loosely secure the bumper to the vehicle using...
  • Page 12 INSTALLATION MANUAL STEP 21 | Align the bumper left-to- right and up-and-down. Check the wings to ensure neither are touching the body of the vehicle. The bumper should be sitting level on the vehicle and there should be consistent gaps between the wings and the body of the vehicle.
  • Page 13 Secure license plate to license plate mount using the provided M6 hardware. Double check all hardware is secure and sensors/lights work properly. STEP 24 | Congratulations, you are done installing your new DV8 Offroad Full Width JL Rear Bumper!! NEED HELP? 855-680-9595...