SMC Networks EX600-SPN1 Operation Manuals

Fieldbus system
Operation Manual
EX600-SPN1 / EX600-SPN2
Thank you for purchasing an SMC EX600 Series Fieldbus system.
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
To obtain more detailed information about operating this product, please
refer to the SMC website (URL http://www.smcworld.com) or contact SMC
directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
CAUTION indicates a hazard with a low level of risk
Caution:
which, if not avoided, could result in minor or
moderate injury.
WARNING indicates a hazard with a medium level of
Warning:
risk which, if not avoided, could result in death or
serious injury.
DANGER indicates a hazard with a high level of risk
Danger:
which, if not avoided, will result in death or serious
injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenance of such equipment. Only those persons are
allowed to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system
•Check the product regularly for proper operation
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance
Otherwise an injury can result.
Caution
When handling, assembling or replacing the units:
•Avoid touching any sharp metal parts of the connectors for connecting units.
•When assembling units, take care not to get any fingers caught between units.
Injury can result.
•When disassembling units, take care to avoid excessive force.
The connection parts of the unit are firmly joined with seals and injury can result.
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
Provide grounding to assure the safety and noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
NOTE
The direct current power supply to combine should be UL1310 Class2 power
supply when conformity to UL is necessary.
The output rating is tested as a DC output for General use.
Maintenance
•Maintenance should be performed according to the Safety Instructions.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up
the stains again with a dry cloth.
Refer to the SMC website (URL http://www.smcworld.com) for more information
about maintenance.
Summary of Product parts
1 2
3
4
5
12
6
11
7
10
8
1
9
No. Description Function
1 Status display LED Displays the status of the unit.
2 Display cover The display cover should not be opened.
3 Connector (BUS OUT) Connector for fieldbus outputs.
4 Marker groove Groove for an identification marker.
5 Connector (PCI) Connector for Handheld Terminal.
6 MAC address label Displays the 12 digit MAC address which is different for each SI unit.
7 Valve plate mounting hole Holes for fixing the valve plate.
8 Valve plate mounting groove Groove for mounting the valve plate.
9 Joint bracket Bracket for joining to adjacent units.
10 Unit connector (Plug) Connector for signals and power supplies to adjacent units.
11 Connector (BUS IN) Connector for fieldbus inputs.
12 Seal cap (2 pcs.) Fitted to unused connectors. (BUS OUT and PCI)
Assembly
Assembling the unit as a manifold
(1)Connect a unit to the end plate.
Digital and Analogue I/O units can be connected in any order.
Tighten the joint brackets to a torque of 1.5 to 1.6 Nm.
(2)Add more I/O units.
Up to 10 units (including the SI unit) can be
connected to one manifold.
(3)Connecting the SI unit.
After connecting the required I/O units, connect
1
the SI unit.
The method is as above in (1), (2).
(4)Mounting the valve plate.
Mount the valve plate (EX600-ZMV ) to the valve
4
manifold using the valve set screws. (M3 x 8)
Apply 0.6 to 0.7 Nm tightening torque to the screws.
(5)Connect the SI unit to the valve manifold.
Insert the valve plate into the valve
plate mounting groove on the side
of the SI unit.
Fix using the valve plate screws
(M4 x 6) supplied, to a torque of 0.7
to 0.8 Nm.
Mounting and Installation
Installation
•Direct mounting
(1)When joining six or more units, fix the middle
part of the complete EX600 unit with an
intermediate reinforcing brace (EX600-ZMB1)
before mounting, using 2-M4 x 5 screws.
Tightening torque: 0.7 to 0.8 Nm.
(2)Mount and tighten the end plate at one end of
the unit. (M4)
Tightening torque: 0.7 to 0.8 Nm.
Fix the end plate at the valve side while referring
Intermediate reinforcing brace
to the operation manual of the corresponding (EX600-ZMB1)
valve manifold.
•DIN rail mounting
(Not available for SY series valves. Refer to the
SY catalogue.)
(1)When joining six or more units, fix the middle
part of the complete EX600 unit with an
intermediate reinforcing brace (EX600-ZMB2)
Intermediate reinforcing brace
before mounting, using 2-M4 x 6 screws.
(EX600-ZMB2)
Tightening torque: 0.7 to 0.8 Nm.
1
(2)Mount the end plate bracket (EX600-ZMA2) to the end
plate at the opposite end to the valves, using 2-M4 x 14
screws.
Tightening torque: 0.7 to 0.8 Nm.
End plate bracket
(EX600-ZMA2)
2
(3)Hook the DIN rail mounting groove on to the DIN
rail.
DIN rail mounting groove
DIN rail
(4)Press the manifold using its side hooked to the
DIN rail as a fulcrum until the manifold is locked.
(5)Fix the manifold by tightening the DIN rail fixing
screws of the EX600-ZMA2. (M4 x 20)
Tightening torque: 0.7 to 0.8 Nm.
The tightening torque at the valve side depends on
the valve type.
Refer to the operation manual of the corresponding
valve manifold.
Wiring
•Connect the M12 connector cable.
The M12 SPEEDCON connector connection method is explained below.
(1)Align mark B on the metal bracket of the cable connector (plug/socket) with mark A.
(2)Align with mark C on the unit and insert the connector vertically.
If they are not aligned, the connector cannot be connected correctly.
(3)When mark B has been turned 180 degrees (1/2 turn), wiring is complete. Confirm
that the connection is not loose. If turned too far, it will become difficult to remove the
connector.
(1) (2)
Mark A
Mark B
Mark C on the unit
•Connector pin assignment
Configuration
Pin number
BUS IN BUS OUT
1
1 2 1 2
2
3
4 3 4 3 4
•Mounting the marker
2
The signal name of the input or output devices and unit
address can be written to the marker, and can be
installed to each unit.
Mount the marker (EX600-ZT1) into the marker groove
as required.
Valve plate
(EX600-ZMV )
Setting and Adjustment
This product has no switches for setting, therefore the display cover should not be opened.
•Parameter Setting
•Hardware Configuration
5
•I/O Map
•Diagnostic
Refer to the SMC website (URL http://www.smcworld.com) for more information
about these settings.
Specifications
Control and input
Power
supply
Output
Output rating 24 VDC, 1.0 W or less, DC General per output
Operating temperature range -10 to 50 o C (Max. surrounding air temperature rating: 50
Storage temperature range
Pollution degree For use in Pollution Degree 3 Environment (UL508)
10 to 57 Hz: constant amplitude 0.75 mm p-p
Vibration resistance 57 to 150 Hz: constant acceleration 49 m/s
for 2 hours each in direction X, Y and Z respectively (De-energized)
Impact resistance 147 m/s 2 3 times each in directions of X, Y and Z respectively (De-energized)
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for
more information about product specifications.
Outline with Dimensions
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) for
more information about outline dimensions.
3
4
LED Display
5
The status display LED displays the power supply and communication status.
End plate bracket
(EX600-ZMA2)
L/A IN
•SI unit common status
(3)
LED display
OFF.
Green LEDs are ON.
Red ST(M) LED is ON.
Red PWR LED is ON.
Signal name
TD+
Red PWR(V) LED is ON.
RD+
TD-
RD-
Green ST(M) LED is flashing.
Red ST(M) LED is flashing.
Red/Green ST(M) LED is flashing alternately.
•PROFINET status
LED display
OFF.
Red SF LED is ON.
Red BF LED is flashing.
Red BF LED is ON.
24 VDC Class2, 2 A
24 VDC Class2, 2 A
o C)
-20 to 60 o C Green SF LED is flashing.
OFF
ON
2 (Green)
Flashing
OFF
ON
(Green)
Flashing
Refer to the SMC website (URL http://www.smcworld.com) for more information
about LED state.
Troubleshooting
Refer to the LED Display. Refer to the SMC website (URL http://www.smcworld.com)
for more information about troubleshooting.
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2013 SMC Corporation All Rights Reserved
Display Content
ST(M) Displays the diagnostic status of the unit.
Displays the status of the power supply voltage for
PWR
control and input.
Displays the status of the power supply voltage for
PWR(V)
outputs.
SF Displays the system status.
BF Displays the communication status.
Content
L/A OUT L/A IN Displays the communication status of the BUS IN side.
Displays the communication status of the BUS OUT
L/A OUT
side.
Content
The power supply for control and input is OFF.
The unit is in normal operation.
An internal memory error has occurred in the SI unit.
The power supply voltage for control and input is abnormal.
The power supply voltage for outputs is abnormal.
A unit other than the SI unit has been detected.
Either of the following conditions:
•The valve ON/OFF counter has exceeded the set value.
•The valve is short circuited or disconnected.
Connection error between units has occurred.
Content
The communication with the master has been established normally,
or the power supply for control and input is OFF.
The communication with the master has been established, but a
diagnosis error has occurred.
The configuration data of the master and EX600 are not consistent.
Either of the following conditions:
•The power supply for the master is OFF.
•The cable between the master and SI unit is not connected.
•The master or the SI unit has broken.
•The configuration data of the master and the device name of the
SI unit are not consistent.
Node flashing test command received.
BUS IN side : No Link, No Activity
BUS IN side : Link, No Activity
BUS IN side : Link, Activity
BUS OUT side: No Link, No Activity
BUS OUT side: Link, No Activity
BUS OUT side: Link, Activity
EX※※-OMQ0014