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OPERATOR'S MANUAL
ENGLISH WHEEL
MODEL: EW-21
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator's Manual, resulting from accident,
negligence, or other occurrence.
Rev. 01/2021
© 2021 Baileigh Industrial Holdings LLC
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Related Manuals for Baileigh Industrial EW-21
Summary of Contents for Baileigh Industrial EW-21
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 Dear Valued Customer: ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial Holdings LLC. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 5: Introduction
INTRODUCTION The quality and reliability of the components assembled on a Baileigh Industrial Holdings LLC machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
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Page 8: Safety Precautions
SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 9 8. Do not force tool. Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machine’s rated capacity. 9. Use the right tool for the job. DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool.
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Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS Country of Manufacture United States Top Roll Diameter 8" (203.2mm) Bottom Roll Diameter 2.5" (63.5mm) Head Style Rotating Throat Depth 21" (533.4mm) Contact Wheel (Diameter x Width) 8" x 2" (203.2 x 50.8mm) Lower Die Radius Flat, 24" (609.6mm), 8" (203.2mm), 2" (50.8mm) 16ga. -
Page 11: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 12: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... -
Page 13: Installation
INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: • Overall weight of the machine. • Weight of material being processed. • Sizes of material to be processed through the machine. • Space needed for auxiliary stands, worktables, or other machinery. •... -
Page 14: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Using the M10 x 1.5 x 25 Hex FLG bolts and M10 x 1.5 FLG Nuts included, install the four leg brackets (A) onto the frame. -
Page 15: Optional Stand Assembly
5. Once the holes have been drilled, install the fasteners (customer supplied) needed to match the chosen mounting method, and secure the machine to the workbench. Optional Stand Assembly Note: Refer to the parts diagram as an additional assembly and mounting guide. The optional stand mounts to the frame using the same mounting holes as the bench top legs. -
Page 16: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE The English wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and anvil wheel. Simultaneously, a track is pressed into the metal, creating a convex curve in the workpiece. By varying the amount and pattern of the tracks, a wide variety of contours can be produced. -
Page 17: Material Selection
MATERIAL SELECTION CAUTION: It must be determined by the customer that materials being processed through the machine are NOT potentially hazardous to operator or personnel working nearby. When selecting materials keep these instructions in mind: • Material must be clean and dry. (without oil) •... -
Page 18: Rotating Wheels
Lower Wheel Replacement 1. Use a wrench to disengage the quick release cam and lower the anvil wheel bracket until it stops. 2. Lift the anvil wheel up and off the spring pins (A). 3. Install the and anvil axle onto the spring pins and be sure that the axle is seated into the saddle. -
Page 19: Anvil Tilting
Anvil Tilting Given the artistic nature of rolling metal; tilting the lower anvil provides yet another variable into the process and thus the project outcome. Tilting may be done using any of the anvil. While the basic process is about stretching and thinning the material. -
Page 20: Operation
OPERATION CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. Keep hands and fingers clear of the rollers. When handling large heavy sheets make sure they are properly supported. 1. -
Page 21: Rolling Tips
ROLLING TIPS PRACTICE AND PATIENCE. An English wheel is a simple tool that is easy to start to use however, it is the type of tool that requires experience to master. When an operator keeps in mind a few safety considerations as noted in the front of the manual they can create and form metal to almost any shape. - Page 22 Zigzag Pattern This pattern uses closely-spaced tracks to move from one end of the material to the other. It can be used for a variety of workpiece shapes. 1. Insert the workpiece between the wheels at point A and start rolling it along the edge. Left edge shown. 2.
- Page 23 Star Pattern The star pattern is useful for shaping round workpieces. Note: Avoid rolling directly over the center of the workpiece, as too many passes could overstretch the metal. Staggered Stop Pattern With this pattern, the track alternates randomly between three different sets of lines. Note: Marking the workpiece with a non- permanent marker so you can see the outside, middle and inside lines more clearly.
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Page 24: Selecting Lower Wheels
Crisscrossing Tracks Crisscrossing tracks can help produce smoother curves in your workpiece using the zigzag or staggered stop pattern. After running tracks along one length of the workpiece, turn the metal sheet 90° and run tracks along the opposite length so the workpiece is equally covered by both sets of tracks. -
Page 25: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. • Check daily for any unsafe conditions and fix immediately. • Check that all nuts and bolts are properly tightened. •... -
Page 26: Parts Diagram
PARTS DIAGRAM... -
Page 31: Optional Stand Parts Diagram
OPTIONAL STAND PARTS DIAGRAM... -
Page 32: Parts List
Parts List Item Part No. Description Qty. EW21-6001 Side Frame EW21-6009 Lower Slide Block EW21-7009 Lower Ram EW21-6007 Roller Saddle LR-R240-V2 24.0”R Lower Roller EW21-7011 Lower End Cap EW21-7010 Adjustment Nut EW21-7007 Quick Release Eccentric EW21-6008 Cradle Support EW21-7012 Lower Thrust Nut EW21-5002 Adjustment Shaft Assembly EW21-6002... - Page 33 Item Part No. Description Qty. LR-R080-V2 8.0”R Lower Roller PP-2178 M8 x 25 Handle 1.125” Internal Retaining Ring BS-0346 EW21-6011 Handwheel EW21-7015 Handwheel Hub PP-0476-A Cotter Pin BSM-0058 M10 x 1.5 x 20 Hex FLG BSM-0066 M12 x 1.75 x 25 Hex FLG BSM-0059 M10 x 1.5 x 25 Hex FLG BSM-0187...
- Page 34 NOTES...
- Page 35 NOTES...
- Page 36 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com...