Branson Emerson Ultraseal 20 Operating Manual page 7

List of Figures
Chapter 1: Safety and Support
Figure 1.1 Safety Label found on the Ultraseal 20 actuator . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Figure 1.2 CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 2: The Ultraseal 20 Actuator
Figure 2.1 The Ultraseal 20 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Figure 2.2 How does Ultrasonic Welding Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 2.3 Weld Power Graph for clean components, dirty components and when part is
missing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 2.4 Pressure Variable with Increased Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Figure 2.5 Pressure Variable with Increased Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 2.6 Scrubbing Action on Weld Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Figure 2.7 Amplitude's Influence on Weld Power and Time. . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 2.8 Harmonic Resonance on Ultrasonic Tooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Chapter 3: Shipping and Handling
Chapter 4: Installation and Setup
Figure 4.1 Controller Dimensional Drawing (VersaGraphiX) . . . . . . . . . . . . . . . . . . . . . . . . . .36
Figure 4.2 Controller Dimensional Drawing (Touch Screen) . . . . . . . . . . . . . . . . . . . . . . . . . .37
Figure 4.3 Ultraseal 20 Actuator Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Figure 4.4 Connections on Rear of a VersaGraphiX Controller. . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 4.5 Connections on Rear of a Touch Screen Controller . . . . . . . . . . . . . . . . . . . . . . . . .40
Figure 4.6 Electrical Connections from Controller to an Ultraseal 20 Actuator . . . . . . . . . . . . . .42
Figure 4.7 Setting Height Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Figure 4.8 Exploded Ultrasonic Stack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Figure 4.9 Mounting the Stack on the Ultraseal 20 Actuator . . . . . . . . . . . . . . . . . . . . . . . . . .47
Chapter 5: Technical Specifications
Chapter 6: Operation
Figure 6.1 Tool Gap Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 7: Maintenance
Figure 7.1 Cutting and Crash Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Figure 7.2 Exploded Ultrasonic Stack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Figure 7.3 Encoder Board Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Figure 7.4 Stack Feeler Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendix A: Ultraseal 20 Interconnect Diagram
Figure A.1 Ultraseal 20 Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Appendix B: Declaration of Conformity
Figure B.1 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
DCM00051 REV. 10 9