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Emerson Ultrasplice 40
Branson Emerson Ultrasplice 40 Manuals
Manuals and User Guides for Branson Emerson Ultrasplice 40. We have
1
Branson Emerson Ultrasplice 40 manual available for free PDF download: Operating Manual
Branson Emerson Ultrasplice 40 Operating Manual (100 pages)
Brand:
Branson
| Category:
Controller
| Size: 8 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Figure 1.1 Safety Label Found on the Ultrasplice 40 Actuator
13
General Precautions
14
Figure 1.2 CE Mark
15
Warranty
16
How to Contact Branson
17
Returning Equipment for Repair
18
Obtaining Replacement Parts
20
Chapter 2: The Ultrasplice 40 Actuator
21
Model Covered
22
Overview of this Model
23
Figure 2.1 the Ultrasplice 40 Actuator
23
Figure 2.2 Gather and Anvil
25
Figure 2.3 Application Tooling
25
Features
26
Controls
27
Ultrasonic Theory
28
Figure 2.4 How Does Ultrasonic Welding Work
28
Table 2.1 Calculating Power
29
Table 2.2 Calculating Energy
29
Figure 2.5 Weld Power Graph for Clean Components, Dirty Components and When Part Is Missing
30
Figure 2.6 Pressure Variable with Increased Power
30
Figure 2.7 Pressure Variable with Increased Time
31
Figure 2.8 Scrubbing Action on Weld Interface
31
Figure 2.9 Amplitude's Influence on Weld Power and Time
32
Figure 2.10 Harmonic Resonance on Ultrasonic Tooling
32
Terminology
34
Chapter 3: Shipping and Handling
37
Shipping and Handling
38
Table 3.1 Environmental Requirements
38
Receiving and Unpacking
39
Table 3.2 Receiving and Unpacking
39
Returning Equipment
40
Chapter 4: Installation and Setup
41
About Installation
42
Handling and Unpacking
43
Take Inventory of Small Parts
44
Table 4.1 Standard Small Parts Included with Controller And/Or Actuator
44
Table 4.2 List of Cables
44
Table 4.3 Environmental Specifications
45
Installation Requirements
45
Figure 4.1 Controller Dimensional Drawing (Versagraphix)
46
Figure 4.2 Controller Dimensional Drawing (Touch Screen)
47
Table 4.4 Input Power Requirements
48
Figure 4.3 Connections on Rear of a Versagraphix Controller
49
Figure 4.4 Connections on Rear of a Touch Screen Controller
49
Installation Steps
49
Safety Devices
51
Ultrasonic Stack Assembly
52
Table 4.5 Ultrasonic Stack Assembly Procedure
52
Table 4.6 Mounting the Stack on the Ultrasplice 40 Actuator
54
Table 4.7 Adjusting the down Stop
58
Table 4.8 Setting Anvil Width
59
Table 4.9 Other Tooling Gaps
60
Table 4.10 Rotating Tip
61
Testing the Installation
63
Still Need Help
64
Chapter 5: Technical Specifications
65
Technical Specifications
66
Chapter 6: Operation
67
Actuator Controls
68
Initial Actuator Settings
69
Operating the Actuator
71
Figure 6.1 Proper Wire Insertion
72
Figure 6.2 Percent Compaction Vs Tensile Strength
75
Safety Circuit Alarms
76
Chapter 7: Maintenance
77
Periodic and Preventive Maintenance
78
Figure 7.1 Exploded Ultrasonic Stack Assembly
80
Figure 7.2 Reconditioning Tip and Nut Clamping Surfaces
84
Calibration
86
Figure 7.3 Encoder Board Calibration
86
Troubleshooting
89
Parts Lists
93
Appendix A:ultrasplice 40 Interconnect Diagram
95
Figure A.1 Ultrasplice 40 Interconnect Diagram
96
Appendix B:declaration of Conformity
97
Figure B.1 Declaration of Conformity
98
Appendix C:declaration of Incorporation
99
Figure C.1 Declaration of Incorporation
100
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