Table 6.2 Tooling Torque Check - Branson Emerson Ultraseal 20 Operating Manual

NOTICE
6.2.3 Torque Check
Proper tightness of tooling is critical to assure efficient transmission of ultrasonic energy
into the weld nugget. Please check the tightness of the following areas during a tool
change or whenever looseness is suspected.

Table 6.2 Tooling Torque Check

Horn to Booster
Converter to Booster
Anvil Nut
Horn Tip
6.2.4 Emergency Stop
The emergency stop is found on the red, top portion of the foot pedal. When engaged it
will prevent the actuator from running, and will also immediately terminate a weld cycle
and cause the actuator to return to its "Home" position. It does not remove power from
the system. The Controller will indicate that the system is in emergency stop mode and
emit a beep sound when the emergency stop is engaged. Twist the emergency stop to
reset the system.
6.2.5 Tool Gap Requirements
Tooling includes the Horn, Tip, Anvil and all surfaces that contact the tube to be sealed
during processing. The tooling should be inspected to confirm a proper gap. If the tooling
is in contact during the application of ultrasonic energy, severe damage may result to the
tooling and power supply.
NOTICE
56
Factory Air pressure must be higher than the maximum system
requirements. The compressed air system must have sufficient
capacity to serve all of the systems connected to it. The use of an
accumulator may be required to provide continuous air flow.
Area
85 ft-lbs (115 N-m)
55 ft-lbs (75 N)
60 ft-lbs (81 N-m)
70 ft-lbs (91 N-m)
This test should be checked whenever the tooling is changed. Also
perform this test whenever you suspect tool contact.
Suggested Torque
DCM00051 REV. 10