Branson 2000X Series Manuals

Manuals and User Guides for Branson 2000X Series. We have 4 Branson 2000X Series manuals available for free PDF download: Operation Manual, Instruction Manual

Branson 2000X Series Operation Manual (317 pages)

Brand: Branson | Category: Power Supply | Size: 3 MB

Table of Contents
3
Safety and Support
9
Safety Requirements and Warnings
9
Symbols Found in this Manual
9
Chapter 1: Safety and Support General Precautions
10
Symbols Found on the Product
10
General Precautions
10
Intended Use of the System
11
Emissions
11
Setting up the Workplace
11
Chapter 1: Safety and Support How to Contact Branson
12
How to Contact Branson
12
The 2000X Energy Power Supply
13
Models Covered
13
Power Supply Manual and Guides
14
Actuator Manuals
14
Overview of These Models
14
Compatibility with Branson Products
15
Features
15
The Welding System
15
Chapter 2: The 2000X Energy Power Supply Features
16
The Power Supply
18
The Actuator
18
Module and Front Panel Controls
20
Welding Systems
21
Principle of Operation
21
Glossary of Terms
21
Chapter 2: The 2000X Energy Power Supply Glossary of Terms
22
Delivery and Handling
27
Shipping and Handling
27
Environmental Specifications
27
Chapter 3: Delivery and Handling Receiving
28
Receiving
28
Scope of Delivery
28
Unpacking
29
Chapter 3: Delivery and Handling Returning Equipment
30
Returning Equipment
30
Installation and Setup about Installation
32
About Installation
32
Handling and Unpacking
33
Unpack the Power Supply
34
Unpack the Stand or Actuator
34
Stand (Actuator on a Base)
34
Stand (Actuator on a Hub)
36
Actuator (Alone)
37
Chapter 4: Installation and Setup Take Inventory of Small Parts
38
Take Inventory of Small Parts
38
Cables
39
Chapter 4: Installation and Setup Installation Requirements
40
Installation Requirements
40
Location
40
Environmental Specifications
43
Electrical Input Power Ratings
43
Factory Air
44
Installation Steps
45
Mounting the Stand (Actuator on Base)
45
Mounting the Stand (Actuator on Hub-Mounted Column)
46
Actuator (Alone)
47
Mount the Power Supply
49
Interconnect between Power Supply and Actuator
50
Input Power (Main)
50
Output Power (RF Cable)
50
Interconnect between Power Supply and Actuator
52
Start Switch Connection (Automation)
54
Serial (RS-232) Port Connector
55
Parallel Printer Connector
55
User I/O Interface
57
Input Power Plug
60
User I/O DIP Switch (SW1)
62
Power Supply Module Options DIP Switch
62
Guards and Safety Equipment
65
Emergency Stop Control
65
Chapter 4: Installation and Setup Guards and Safety Equipment
66
Rack Mount Installation
67
Assemble the Acoustic Stack
68
For a 20Khz System
69
For a 30Khz System
69
For a 40Khz System
70
Assembling the Acoustic Stack
71
(Shown with Rectangular Horn Secured in the Vise.)
71
Connecting Tip to Horn
72
Installing the Ultrasonic Stack in the Actuator
72
15Khz, 20Khz, and 30Khz CA Converter Stacks
72
40 Khz Stacks
74
Mounting the Fixture on the Branson Base
75
(Hardware and Mounting Holes)
75
Testing the Installation
76
Still Need Help? or Parts? Have Questions
77
Chapter 4: Installation and Setup Still Need Help? or Parts? Have Questions
78
Technical Specifications Technical Specifications
79
Environmental Requirements
79
Technical Specifications
80
Electrical Requirements
80
Power Supply Rating
80
Pneumatic Requirements
81
Air Filter
81
Physical Description
81
Chapter 5: Technical Specifications Physical Description
82
Standard Modules and Components
83
Circuit Descriptions
83
Converters and Boosters
85
Customer-Provided Options
91
Technical Specifications
92
Operation
93
External Communication Options
94
Remote Networking
94
Ethernet
95
Front Panel Controls
95
Front Panel Keypad and Indicators
95
Chapter 6: Operation
95
Chapter 6: Operation Front Panel Controls
96
Testing the Welding System
98
System Menus
99
Using the Run Screen
99
Chapter 6: Operation System Menus
100
Chapter 6: Operation Setting Primary Parameters
104
Setting Primary Parameters
104
Using Time Weld Mode
106
Using Energy Weld Mode
110
Using Peak Power Weld Mode
114
Using Ground Detect Weld Mode
118
Setting Other Weld Parameters
122
Energy Brake
131
Digital UPS Setup
132
Setting the Timeout
138
Setting Limits
141
Saving and Recalling Presets
149
Saving a Preset
151
Recalling a Preset
154
Clearing a Preset
156
Preset Information
158
Chapter 6: Operation Printing
160
Printing
160
Setting up Your Printer
168
Using the Diagnostics Menu
171
Viewing Diagnostics
173
Viewing System Information
179
Viewing System Information
181
Using the System Configuration Menu
183
Setting a Password
189
Setting the System Time
198
Setting the System Date
199
Using the Horn down Feature
217
Using the Test Feature
218
2000 Series Preventive Maintenance
220
Periodically Clean the Equipment
220
Reconditioning the Stack (Converter, Booster, and Horn)
221
Routine Component Replacement
221
Chapter 7: Maintenance Parts Lists
222
Parts Lists
222
System Cables
223
Suggested Spares
224
Printer and Terminal Component Part Numbers
225
Circuits
225
Chapter 7: Maintenance Troubleshooting
228
Troubleshooting
228
System Alarm Tables
229
Alarm Index
229
Cycle Modified Alarms
230
Failure of Alarms and Messages
232
Alarm Condition
234
No Cycle Alarms and Messages
237
Suspect/Reject Alarms and Messages
239
Setup Alarms and Messages
245
Overload Alarms
261
Note Alarms
263
Service Events
265
Required Tools
265
Voltage Test Points
265
Chapter 7: Maintenance Service Events
266
Cold Start Procedures
266
Performing a Cold Start
267
Parts Replacement
269
Power Supply Cover
269
Chapter 7: Maintenance Parts Replacement
270
Circuit Boards and Modules
271
Power Switch and Lamp
272
Front Panel Membrane and VFD Display
272
Power Supply Module
273
DC Power Supply
274
User I/O Board
274
Battery for Backup RAM (BBRAM)
275
Power Supply Module
275
DC Power Supply
275
System Controller Board
276
Line Board
277
Line Fuses
278
Cooling Fans
279
Appendix A Remote Terminal
281
Setting up the Remote Terminal
282
Starting the Remote Terminal
282
Control by the Remote Terminal
282
Using the Remote Terminal
285
Remote Terminal Keyboard Equivalents
285
Viewing Weld Data
286
Switching Control Back to the Front Panel
287
Turning off the Remote Terminal
287
Appendix B Terminal Settings
289
Terminal Setup
289
Appendix C Compatible Printers
293
General
293
Printer Control
294
Emulation Mode
294
Appendix D Automation
297
Faq: 2000 Series Automation
297

Branson 2000X Series Operation Manual (180 pages)

Brand: Branson | Category: Controller | Size: 2 MB

Branson 2000X Series Instruction Manual (120 pages)

Brand: Branson | Category: Controller | Size: 2 MB

Table of Contents
5
Chapter 1 : Safety and Support

14
Safety Requirements and Warnings

14
- Symbols Found in this Manual
  14
- Symbols Found on the Product
  14
General Precautions

16
- Intended Use of the System
  18
- Safety Measures and Guards
  18
- Emissions
  18
- Setting up the Workplace
  18
- Regulatory Compliance
  18
Warranty Statement, Disclaimer

19
How to Contact Branson

22
- Before Calling Branson for Assistance
  22
Returning Equipment for Repair

23
- Get an RGA Number
  24
- Record Information about the Problem
  24
- Departments to Contact
  25
- Pack and Ship the Equipment
  26
Obtaining Replacement Parts

26
Models Covered

30
- Power Supply Manual Set
  31
Chapter 2 Introduction to the 2000X Aed Actuator Models Covered

30
Overview of this Model

31
Features of the System

32
Controls and Indicators

34
Welding Systems

35
Glossary of Terms

37
Chapter 3 Delivery and Handling Shipping and Handling

43
- Environmental Specifications
  43
- Receiving
  
  44
- Unpacking
  
  45
  - Actuator Assemblies
    45
- Returning Equipment
  
  45
Chapter 4 Installation and Setup about Installation

48
About Installation

48
- Unpack the Power Supply
  49
- Unpack the Stand or Actuator
  49
- Stand (Actuator on a Base)
  50
- Stand (Actuator on a Hub)
  52
- Actuator (Alone)
  53
- Handling and Unpacking
  
  48
- Take Inventory of Small Parts
  
  53
  - Cables
    54
- Installation Requirements
  
  55
  - Location
    55
  - Environmental Specifications
    56
  - Electrical Input Power Ratings
    56
  - Air Cylinder Consumption
    57
  - Factory Air
    62
- Installation Steps
  
  63
- Guards and Safety Equipment
  
  77
  - Emergency Stop Control
    77
- Rack Mount Installation
  
  78
- Assemble the Acoustic Stack
  
  79
  - For a 15 Khz System
    80
  - For a 20Khz System
    80
  - For a 30Khz System
    81
  - For a 40Khz System
    81
  - Assembling the Acoustic Stack
    82
  - Connecting Tip to Horn
    83
  - Installing the Stack in the Actuator
    84
- Mounting the Fixture on the Branson Base
  
  87
- Testing the Installation
  
  88
- Still Need Help
  
  89
Chapter 5: Technical Specifications Technical Specifications

91
- Requirement Specifications
  91
- Performance Specifications
  92
- Physical Description
  
  93
  - Standard Items
    93
Chapter 6: Operation

97
- Actuator Controls
  
  97
- Initial Actuator Settings
  
  98
  - Regulated Air Pressure and Air Pressure Gauge
    98
  - Factory Air Source
    99
  - Downspeed Control
    99
  - Actuator Alignment and Height (Horn Travel)
    100
  - Mechanical Stop
    100
  - Emergency Stop
    101
- Operating the Actuator
  
  101
Calibration

103
Chapter 7 : Maintenance

103
Periodic and Preventive Maintenance

103
Parts Lists

107

Branson 2000X Series Instruction Manual (112 pages)

Brand: Branson | Category: Controller | Size: 0 MB

Table of Contents
5
Chapter 1 : Safety and Support

14
Safety Requirements and Warnings

14
- Symbols Found in this Manual
  14
- Symbols Found on the Product
  14
General Precautions

15
- Intended Use of the System
  17
- Safety Measures and Guards
  18
- Emissions
  18
- Setting up the Workplace
  18
- Regulatory Compliance
  18
Warranty Statement, Disclaimer

18
How to Contact Branson

22
- Before Calling Branson for Assistance
  22
Returning Equipment for Repair

23
- Get an RGA Number
  24
- Record Information about the Problem
  24
- Departments to Contact
  25
- Pack and Ship the Equipment
  26
Obtaining Replacement Parts

26
Chapter 2 : Introduction to the 2000X Ao Actuator

28
Models Covered

28
- Actuator Manual Set
  29
Introduction to the 2000X Ao Actuator Models Covered

28
- Power Supply Manual Set
  28
Overview of this Model

29
Features of the System

30
Controls and Indicators

33
Welding Systems

34
Glossary of Terms

36
Delivery and Handling

41
Shipping and Handling

41
- Environmental Specifications
  41
Receiving

42
Unpacking

43
- Actuator Assemblies
  43
Returning Equipment

43
About Installation

46
- Unpack the Stand or Actuator
  47
- Stand (Actuator on a Base)
  47
- Stand (Actuator on a Hub)
  49
- Actuator (Alone)
  50
Chapter 4 : Installation and Setup

46
Installation and Setup about Installation

46
Handling and Unpacking

46
Take Inventory of Small Parts

51
- Cables
  52
Installation Requirements

53
- Location
  53
- Environmental Specifications
  53
- Electrical Input Power Ratings
  54
- Air Cylinder Consumption
  55
- Factory Air
  59
Installation Steps

60
Rack Mount Installation

73
Guards and Safety Equipment

73
- Emergency Stop Control
  73
Assemble the Acoustic Stack

75
- For a 20Khz System
  75
- For a 30Khz System
  76
- For a 40Khz System
  76
- Assembling the 20Khz Acoustic Stack
  77
- Connecting Tip to Horn
  78
- Installing the Stack in the Actuator
  79
Mounting the Fixture on the Branson Base

81
Testing the Installation

82
Still Need Help

83
Technical Specifications

85
- Requirement Specifications
  85
- Performance Specifications
  86
Physical Description

87
- Standard Items
  87
Operation

91
Actuator Controls

91
Chapter 6 : Operation

92
Initial Actuator Settings

92
- Regulated Air Pressure and Air Pressure Gauge
  92
- Factory Air Source
  93
- Downspeed Control
  93
- Dynamic Trigger
  93
- Actuator Alignment and Height (Horn Travel)
  94
- Mechanical Stop
  94
- Emergency Stop
  95
Operating the Actuator

95
Maintenance

97
Calibration

97
Periodic and Preventive Maintenance

97
Parts Lists

101
Index

107

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Branson 2000X Series Instruction Manual (120 pages)

Table of Contents

Chapter 1 : Safety and Support

Safety Requirements and Warnings

General Precautions

Warranty Statement, Disclaimer

How to Contact Branson

Returning Equipment for Repair

Obtaining Replacement Parts

Models Covered

Chapter 2 Introduction to the 2000X Aed Actuator Models Covered

Overview of this Model

Features of the System

Controls and Indicators

Welding Systems

Glossary of Terms

Chapter 3 Delivery and Handling Shipping and Handling

Receiving

Unpacking

Returning Equipment

Chapter 4 Installation and Setup about Installation

About Installation

Handling and Unpacking

Take Inventory of Small Parts

Installation Requirements

Installation Steps

Guards and Safety Equipment

Rack Mount Installation

Assemble the Acoustic Stack

Mounting the Fixture on the Branson Base

Testing the Installation

Still Need Help

Chapter 5: Technical Specifications Technical Specifications

Physical Description

Chapter 6: Operation

Actuator Controls

Initial Actuator Settings

Operating the Actuator

Calibration

Chapter 7 : Maintenance

Periodic and Preventive Maintenance

Parts Lists

Branson 2000X Series Instruction Manual (112 pages)

Table of Contents

Chapter 1 : Safety and Support

Safety Requirements and Warnings

General Precautions

Warranty Statement, Disclaimer

How to Contact Branson

Returning Equipment for Repair

Obtaining Replacement Parts

Chapter 2 : Introduction to the 2000X Ao Actuator

Models Covered

Introduction to the 2000X Ao Actuator Models Covered

Overview of this Model

Features of the System

Controls and Indicators

Welding Systems

Glossary of Terms

Delivery and Handling

Shipping and Handling

Receiving

Unpacking

Returning Equipment

About Installation

Chapter 4 : Installation and Setup

Installation and Setup about Installation

Handling and Unpacking

Take Inventory of Small Parts

Installation Requirements

Installation Steps

Rack Mount Installation

Guards and Safety Equipment

Assemble the Acoustic Stack

Mounting the Fixture on the Branson Base