AUMA SA 16.1 Operation Instructions Manual
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AUMA SA 16.1 Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
SA 07.1
SA 16.1/SAR 07.1
SAR 16.1
AUMA NORM (without controls)
Operation instructions
Assembly, operation, commissioning

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Summary of Contents for AUMA SA 16.1

  • Page 1 Multi-turn actuators SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 AUMA NORM (without controls) Operation instructions Assembly, operation, commissioning...

  • Page 2: Table Of Contents

    Multi-turn actuator (with output drive A): mount to valve 4.4. Accessories for assembly 4.4.1 Stem protection tube for rising valve stem Electrical connection......................5.1. Basic information 5.2. Connection with AUMA plug/socket connector 5.2.1 Terminal compartment: open 5.2.2 Cable connection 5.2.3 Terminal compartment: close 5.3. Accessories for electrical connection 5.3.1...
  • Page 3 SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Table of contents Operation..........................6.1. Manual operation 6.1.1 Manual operation: engage 6.1.2 Manual operation: disengage 6.2. Motor operation Indications..........................7.1. Mechanical position indicator/running indication Signals............................. 8.1. Feedback signals from actuator Commissioning........................9.1. Switch compartment: open 9.2.

  • Page 4: Safety Instructions

    Any device modification requires prior consent of the manufacturer. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 5: Applications In Ex Zone 22 (Option)

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Safety instructions Escalators Continuous operation Buried service Permanent submersion (observe enclosure protection) Potentially explosive areas, with the exception of zone 22 Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 6: References And Symbols

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Safety instructions Indicates a potentially hazardous situation with a medium level of risk. Failure to observe this warning could result in death or serious injury. Indicates a potentially hazardous situation with a low level of risk. Failure to observe this warning may result in minor or moderate injury.

  • Page 7: Identification

    Switching off in end positions may be either by limit or torque seating. Controls are required to operate or process the actuator signals. Actuators without controls can be equipped with AUMA controls at a later date. The local controls are included in the AUMA controls. For enquiries and more information,...

  • Page 8: Transport, Storage And Packaging

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Transport, storage and packaging Transport, storage and packaging Transport For transport to place of installation, use sturdy packaging. Hovering load! Risk of death or serious injury. Do NOT stand below hovering load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.

  • Page 9: Assembly

    SA 16.1/SAR 07.1 SAR 16.1 Assembly Assembly Mounting position AUMA actuators can be operated without restriction in any mounting position. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are supplied sepa- rately. Damage at the change-over mechanism due to incorrect assembly! Only pivot change-over lever manually.

  • Page 10: Multi-Turn Actuator: Mount To Valve/Gearbox

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Assembly Multi-turn actuator: mount to valve/gearbox Danger of corrosion due to damage to paint finish and condensation! Touch up damage to paint finish after work on the device. After mounting, connect the device immediately to electrical mains to ensure that heater minimises condensation.

  • Page 11: Output Drive Type A

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Assembly Fasten screws crosswise to a torque according to table. Table 1: Tightening torques for screws Screws Tightening torque T [Nm] Threads Strength class 8.8 4.3.2 Output drive type A Application Output drive for rising, non-rotating valve stem Capable of withstanding thrust 4.3.2.1...

  • Page 12: Multi-Turn Actuator (With Output Drive A): Mount To Valve

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Assembly 4.3.2.2 Multi-turn actuator (with output drive A): mount to valve Figure 7: Assembly with output drive type A Valve stem Output drive type A Screws to actuator Valve flange Screws to output drive If the output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2].

  • Page 13: Accessories For Assembly

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Assembly Accessories for assembly 4.4.1 Stem protection tube for rising valve stem — Option — Figure 8: Assembly of the stem protection tube Cap for stem protection tube Stem protection tube Sealing ring Seal thread with hemp, Teflon tape, or thread sealing material.

  • Page 14: Electrical Connection

    The pertaining wiring diagram/terminal plan is attached to the device in a plan weather-proof bag, together with these operation instructions. It can also be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the Internet (www.auma.com). Valve damage for connection without controls! NORM actuators require controls: Connect motor via controls only (reversing contactor circuit).

  • Page 15: Connection With Auma Plug/Socket Connector

    Control contacts (1 to 50): max. 2.5 mm² Information For some special motors, the connection of the power terminals (U1, V1, W1, U2, V2, W2) is not performed via the AUMA plug/socket connector but via a terminal board at the motor. 5.2.1...

  • Page 16: Cable Connection

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Electrical connection Insert cable glands [8] suitable for connecting cables. The enclosure protection IP... stated on the name plate is only ensured if suitable cable glands are used. Example: Name plate shows enclosure protection IP Seal unused cable entries [6] with suitable blanking plugs [7].

  • Page 17: Terminal Compartment: Close

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Electrical connection Danger of motor damage if PTC thermistors or thermoswitches are not connected! Our warranty for the motor will lapse if the motor protection is not connected. Connect PTC thermistors or thermoswitches to external controls.

  • Page 18: Accessories For Electrical Connection

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Electrical connection Fasten cable glands [8] applying the specified torque to ensure the required enclosure protection. Accessories for electrical connection — Option — 5.3.1 Parking frame Parking frame for safe storage of a disconnected plug.
  • Page 19 SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Electrical connection Figure 16: Earth connection...

  • Page 20: Operation

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Operation Operation Manual operation For purposes of setting and commissioning, in case of motor failure or power failure, the actuator may be operated manually. Manual operation is engaged by an internal change-over mechanism.

  • Page 21: Motor Operation

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Operation Motor operation Valve damage due to incorrect setting! Perform all commissioning settings and the test run prior to motor operation. Controls are required to operate an actuator during motor operation. If the actuator is to be operated locally, additional local controls are required.

  • Page 22: Indications

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Indications Indications Mechanical position indicator/running indication — Option — Mechanical position indicator: Continuously indicates the valve position (For complete travel from OPEN to CLOSED or vice versa, the indicator disc [2] rotates by approximately 180° to 230°.)

  • Page 23: Signals

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Signals Signals Feedback signals from actuator Information The switches can be provided as single switches (1NC and 1 NO), as tandem swit- ches (2 NC and 2 NO) or as triple switches (3 NC and 3 NO). The precise version is indicated in the terminal plan or on the order-related technical data sheet.

  • Page 24: Commissioning

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Commissioning Switch compartment: open The switch compartment must be opened to perform the following settings (options). Loosen screws [2] and remove cover [1] from the switch compartment. Figure 21: If indicator disc [3] is available: Remove indicator disc [3] using a spanner (as lever).

  • Page 25: Limit Switching: Set

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Figure 23: Torque switching heads Torque switching head black in direction CLOSE Torque switching head white in direction OPEN Lock screws Torque dials Loosen both lock screws [3] at the indicator disc.

  • Page 26: End Position Open (White Section): Set

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Turn handwheel by approximately half a turn (overrun) in the opposite direction. Press down and turn setting spindle [1] with screw driver in direction of the arrow and observe the pointer [2]: While a ratchet click is felt and heard, the pointer [2] moves 90°...

  • Page 27: Running Direction Close (Black Section): Set

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Information After 177 turns (control unit for 1 500 turns/stroke) or 1,769 turns (control unit for 5,000 turns/stroke), the intermediate switches release the contact. 9.4.1 Running direction CLOSE (black section): set Move valve in direction CLOSE to desired intermediate position.

  • Page 28: Limit Switching: Check

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning With indicator disc: Observe direction of rotation. The direction of rotation is correct, if actuator runs in direction CLOSE and indicator disc turns counterclockwise. Without the indicator disc: Unscrew screw plug [1] and seal [2] or cap for stem protection tube [4] and observe direction of rotation at hollow shaft [3] or the stem [5].

  • Page 29: Potentiometer Setting

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Potentiometer setting — Option — The potentiometer as travel sensor records the valve position. Information Due to the ratio of the reduction gearing the complete resistance range/stroke is not always passed. Therefore, external adjustment (setting potentiometer) must be pro- vided.

  • Page 30: Mechanical Position Indicator: Set

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Figure 29: View of control unit Potentiometer (travel sensor) Potentiometer min. (0/4 mA) Potentiometer max. (20 mA) Measuring point (+) 0/4 20 mA Measuring point ( ) 0/4 20 mA Connect voltage to electronic position transmitter.

  • Page 31: Switch Compartment: Close

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Commissioning Move actuator to end position OPEN. Hold lower indicator disc in position and turn upper disc with symbol (OPEN) until it is in alignment with the mark on the cover. Move valve to end position CLOSED again.

  • Page 32: Corrective Action

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Corrective action Corrective action 10.1 Faults during commissioning Table 4: Faults during commissioning Fault description Possible causes Remedy Mechanical position indicator Reduction gearing is not suitable for Exchange reduction gearing. cannot be set.

  • Page 33: Servicing And Maintenance

    Only perform servicing and maintenance tasks when the device is switched off. Service AUMA offers extensive service such as servicing and maintenance as well as customer product training. For the relevant contact addresses, please refer to <Addresses> in this document or to the Internet (www.auma.com) .

  • Page 34: Disposal And Recycling

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Servicing and maintenance Grease change is performed during maintenance Generally after 4 to 6 years for modulating duty. Generally after 6 to 8 years if operated frequently (open-close duty). Generally after 10 to 12 years if operated rarely (open-close duty).

  • Page 35: Technical Data

    The following technical data includes standard and optional features. For detailed information on the customer-specific version, refer to the order-relevant data sheet. This data sheet can be downloaded from the Internet at http://www.auma.com (in- dication of commission number required). 12.1...

  • Page 36: Service Conditions

    Any position Indoor and outdoor use permissible Enclosure protection according Standard: to EN 60529 IP 67 with AUMA 3-ph AC motor/1-ph AC motor IP 55 with DC motor For actual version, refer to actuator name plate. Corrosion protection Standard: KS: Suitable for installation in industrial units, in water or power plants with a low pollutant concentration as well as for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g.

  • Page 37: Further Information

    SAR 16.1 Technical data Installation altitude Standard: ≤ 2,000 m above sea level Option: > 2,000 m above sea level, please contact AUMA Finish coating Standard: Paint based on polyurethane (powder coating) Colour Standard: AUMA silver-grey (similar to RAL 7037)

  • Page 38: Spare Parts

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Spare parts Spare parts 13.1 Multi-turn actuators SA 07.1 SA 16.1/SAR 07.1 SAR 16.1...
  • Page 39 Information: Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation.

  • Page 40: Certificates

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Certificates Certificates 14.1 Declaration of Incorporation and EC Declaration of Conformity...
  • Page 41 SA 07.1 SA 16.1/SAR 07.1 SAR 16.1...
  • Page 42 SA 07.1 SA 16.1/SAR 07.1 SAR 16.1...

  • Page 43: Index

    SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Index Index Name plate 7 , 14 Accessories (electrical Operation 4 , 20 connection) Output drive type A Accessories for assembly Output drive types B, B1, B2, Ambient temperature B3, B4, and E...
  • Page 44 SA 07.1 SA 16.1/SAR 07.1 SAR 16.1 Index Valve stem Wiring diagram...

  • Page 45: Addresses

    MEGA Endüstri Kontrol Sistemieri Tic. Ltd. UK Clevedon, North Somerset BS21 6TH Sti. Tel +44 1275 871141 TR 06810 Ankara AUMA Riester GmbH & Co. KG Fax +44 1275 875492 Tel+90 312 217 32 88 mail@auma.co.uk Fax+90 312 217 33 88 Plant Müllheim...
  • Page 46 AUMA worldwide Ferrostaal de Colombia Ltda. AUMA Actuators Middle East W.L.L. CO Bogotá D.C. AE 15268 Salmabad 704 Tel +57 1 401 1300 Tel +973 17877377 Fax+57 1 416 5489 Fax +973 17877355 dorian.hernandez@ferrostaal.com Naveen.Shetty@auma.com www.ferrostaal.com PERFECT CONTROLS Ltd. PROCONTIC Procesos y Control HK Tsuen Wan, Kowloon Automático...
  • Page 47 AUMA worldwide...
  • Page 48 AUMA Riester GmbH & Co. KG P.O.Box 1362 D 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 riester@auma.com www.auma.com Y000.009/003/en/3.12 For detailed information on AUMA products refer to the Internet: www.auma.com...

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SarSar 07.1

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