Multi-turn actuators with actuator controls (72 pages)
Summary of Contents for AUMA SA 07.1
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Control: à Parallel Profibus DP Profibus DP with FO Modbus Modbus with FO DeviceNet Foundation Fieldbus Operation instructions Assembly, operation, commissioning...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Read the operation instructions first Observe safety instructions. These operation instructions are part of the product. Store operation instructions during product life.
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Page Indications ........31 7.1.
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Page Spare parts list ........58 12.1.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Safety instructions 1.1. General notes on safety Standards/directives AUMA products are designed and manufactured in compliance with recog- nised standards and directives. This is certified in a declaration of incorpora- tion and a declaration of conformity.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves, and ball valves.
AUMATIC AC 01.1 1.3. Applications in Ex zone 22 (option) SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 actuators basically meet the requirements for applications in dust hazardous locations of ZONE 22, in compliance with the ATEX directive 94/9/EC.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 1.4. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE).
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Identification 2.1. Name plate Each device (actuator, controls, motor) is equipped with a name plate. Figure 1 shows the arrangement of name plates on the device.
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Type and size These instructions apply to the following actuator controls combinations: Type: SA = multi-turn actuator for open-close duty Type: SAR = multi-turn actuator for modulating duty Size: 07.1 –...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 2.2. Short description Multi-turn actuator Definition in compliance with EN ISO 5210: A multi-turn actuator is an actuator which transmits to the valve a torque for at least one full revolution.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Transport, storage and packaging 3.1. Transport Ò For transport to place of installation, use sturdy packaging. Hovering load! DANGER Death or serious injury possible.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Assembly 4.1. Handwheel fitting Information For transport purposes, handwheels from a diameter of 400 mm are sup- plied separately. Damage at the change-over mechanism due to incorrect assembly! NOTICE Ò...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 4.2. Multi-turn actuator mounting to valve/gearbox 4.2.1 Output drive types B1, B2, B3, B4, B, and E Application For rotating, non-rising valve stem.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 4.2.2 Output drive type A Application For rising, non-rotating valve stem. Capable of withstanding thrust Design Output drive type A as separate unit (figure 5):...
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Mounting the multi-turn actuator (with output drive A) to valve Figure 6 Valve stem Valve flange Output drive type A...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 4.3. Accessories (option) 4.3.1 Protection tube for rising valve stem Figure 7 Cap for stem protection tube Sealing ring Stem protection tube 1.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 4.4. Mounting positions of the local controls The mounting position of the local controls is designed according to the order. If, after mounting the actuator to the valve or the gearbox on site, the local controls is in an unfavourable position, the mounting position can be changed at a later date.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Electrical connection 5.1. General notes Danger due to incorrect electrical connection! WARNING Failure to observe this warning can result in death, serious injury, or prop- erty damage.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 5.2. Connection with AUMA plug/socket connector (S, SH, SE) Before mains connection Ò Check whether type of current, supply voltage, and frequency comply with motor data (refer to name plate at motor).
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Connecting the cables 1. Remove cable sheathing. 2. Strip wires. 3. For stranded wires: use end-sleeves according to DIN 46228.
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Closing the terminal compartment Refer to figure 12. 1. Insert the socket carrier (5) into the plug cover (1) and fasten it with screws (4).
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 5.3. Accessories for electrical connection (option) 5.3.1 Controls mounted to wall bracket The controls can also be mounted separately from the actuator on a wall bracket.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 5.3.2 Parking frame Parking frame for safe storage of a disconnected plug. For protection against touching the bare contacts and against environmental influences.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Operation 6.1. Manual operation In case of motor failure or power failure, the actuator may be operated man- ually for purposes of setting and commissioning.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 6.2. Motor operation Perform all commissioning settings prior to motor operation. 6.2.1 Local operation The local operation of the actuator is performed using the push buttons (figure 17).
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 6.3. Menu navigation via push buttons (for settings and indications) The push buttons of the local controls (figure 18) are used to view, edit, and show various indications on the display.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 6.3.2 Structural design and navigation The indications on the display are divided into 3 groups: Group = status indications Group...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 6.4. Language change in the display Æ Via the menu to parameter: MAIN MENU (M0) LANGUAGE/CONTRAST (M00) VIEW (M00) EDIT (M01)
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Display indicates: EDIT M010 LANGUAGE LCD CONTRAST 7. Press Display shows the set value. EDIT M010 LANGUAGE ENGLISH ↵:EDIT C:ESC...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Indications 7.1. Status indications in the display Status indications regarding faults and warnings, refer to page 50 et seqq. 7.1.1 Status indication S0/S6 - operation...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 7.2. Indication lights/LEDs The indication lights/LEDs locally display the different operation states as optical signals. The signals can be freely assigned.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Signals 8.1. Feedback via output contacts (binary) The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Commissioning Prior to any electrical operation (motor operation), ensure that all commis- sioning settings described in this clause have been performed.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 9.1. Type of seating: check/edit for end positions Valve damage due to incorrect setting! NOTICE Ò The type of seating must suit the valve.
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Display indicates: SETTINGS SEATING MODE TORQUE LOCAL CONTROLS 5. Press Display indicates: SEATING MODE M110 VIEW EDIT 6. Check settings (view): continue with 7.
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Display indicates: ENTER PASSWORD 0 * * * ↵:OK C:ESC :EDIT 12. Enter password: Press 4 times = 0000 (default factory password).
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 9.4. Switch compartment: open The switch compartment must be opened to perform the following settings. 1. Loosen screws (2) and remove cover (1) from the switch compartment.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 9.5. Torque switching: set Valve damage due to excessive torque setting! NOTICE Ò The torque must suit the valve. Ò Only change the setting with the consent of the valve manufacturer.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 9.6. Limit switching: set Figure 23 Black section White section Setting spindle for end position Setting spindle for end position...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 9.7. Intermediate positions (option): set Actuators equipped with DUO limit switching contain two intermediate posi- tion switches. One intermediate position may be set for each running direc- tion.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 9.6. Test run Perform test run only once all settings previously described in the Commis- sioning clause have been performed.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 For actuators without indicator disc Ò Unscrew screw plug (1) and seal (2) or tube cap (4) and observe direc- tion of rotation at hollow shaft (3) or the stem (5).
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 9.9. Potentiometer (option) setting The potentiometer as a travel monitor records the valve position. This setting is only required if the potentiometer is directly wired to the cus- tomer connection XK (refer to wiring diagram).
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 9.10. Electronic position transmitter RWG setting (option) The electronic position transmitter RWG records the valve position. On the basis of the nominal position value measured by the potentiometer (travel monitoring), it generates a current signal between 0 –...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 9.11. Mechanical position indicator setting (option) 1. Place indicator disc on shaft. 2. Move valve to end position CLOSED. 3. Turn lower indicator disc until symbol (CLOSED) is in alignment with mark on the cover.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 9.12. Switch compartment: close 1. Clean sealing faces of housing and cover. 2. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Corrective action 10.1. Faults during commissioning 10.1.1 Mechanical position indicator Fault description Mechanical position indicator cannot be set. Possible cause Actuator turns/stroke have been modified at a later date.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 10.1.4 Fault in end position (overrun not considered) Fault description Actuator runs to end stop although the limit switches work properly.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 10.2. Fault indications and warning indications Faults interrupt or prevent the electric actuator operation. Warnings have no influence on the electric actuator operation. They only serve for information purposes.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 10.2.2 Status indication S1 - faults Faults are indicated in this group: FAULT IND. NO FAULT È Description of the fault indications: NO FAULT No fault has occurred.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 10.2.3 Status indication S2 - warnings Warnings are indicated in this group: WARNING IND. NO WARNING È Description of the warnings: NO WARNING No warnings have occurred.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 10.2.4 Status indication S3 - causes for not ready remote The causes for the fault signals ( status indication) NOT READY IND.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 10.3. Fuses Hazardous voltage! DANGER Electric shock possible. Ò Disconnect device from the mains before opening. 10.3.1 Fuses within the actuator controls Fuses F1 and F2 can be accessed after removing the cover (1) on the rear side.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 10.3.2 Motor protection (thermal monitoring) In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Servicing and maintenance Damage caused by inappropriate maintenance! CAUTION Ò Servicing and maintenance tasks must be carried out exclusively by suit- ably qualified personnel authorised by the end user or contractor of the plant only.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 11.2. Maintenance Maintenance intervals Refer to lubricant change. Lubricant change In the factory, the gear housing is filled with grease.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Spare parts list 12.1. Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1...
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Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia- bility. Delivered spare parts may slightly vary from the representation.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions 12.2. Controls AC 01.1 with AUMA plug/socket connector (S, SH, SE)
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Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any lia- bility. Delivered spare parts may slightly vary from the representation.
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Technical data Features and functions for actuator Type of duty Standard: Short time duty S2 - 15 min Intermittent duty S4 - 25 %...
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Switchgear Standard: Reversing contactors (mechanically and electrically interlocked) for motor power up to 1.5 kW, nominal motor current up to 9 A (OPEN - CLOSE duty) or 5.2 A (modulating duty)
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Functions Options: Positioner Nominal position value via analogue input E1 = 0/4 – 20 mA Programmable behaviour on loss of signal...
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Service conditions for actuator with controls Mounting position Any position Enclosure protection according Standard: IP 67 to EN 60 529...
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Notes...
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Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Notes...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive with actuator controls AUMATIC AC 01.1 Operation instructions Certificates 14.1. Declaration of Conformity and Declaration of Incorporation...
Multi-turn actuator SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1 Intrusive Operation instructions with actuator controls AUMATIC AC 01.1 Index Accessories for mounting Indications Rated power Assembly Indicator disc 38,46 Reference documents Intermediate positions Running indication Internet Cable installation...
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