Burkert 3363 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Burkert Manuals
  4. Control Unit
  5. 3363
  6. Operating instructions manual
Burkert 3363 Operating Instructions Manual

Burkert 3363 Operating Instructions Manual

Electromotive diaphragm control valve
Hide thumbs Also See for 3363:
Table of Contents

Advertisement

Quick Links

Download this manual
Type 3363, 3364, 3365
AE3363, AE33
Electromotive diaphragm control valve
Operating instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 3363 and is the answer not in the manual?

Questions and answers

Related Manuals for Burkert 3363

Summary of Contents for Burkert 3363

  • Page 1 Type 3363, 3364, 3365 AE3363, AE33 Electromotive diaphragm control valve Operating instructions...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert Werke GmbH & Co. KG, 2016 - 2023 Operating Instructions 2309/04_EUen_00815432/ Original DE...

  • Page 3: Table Of Contents

    Typ 3363, 3364, 3365 Electromotive diaphragm control valve ontents OPERATING INSTRUCTIONS ........................8 Symbols ............................8 1.2 Definition of terms ........................9 INTENDED USE ............................10 BASIC SAFETY INSTRUCTIONS ......................11 GENERAL NOTES..........................13 4.1 Contact address .........................13 4.2 Warranty .............................13 4.3 Information on the Internet ......................13 PRODUCT DESCRIPTION ........................14 5.1 General description ........................14 5.2...
  • Page 4 Typ 3363, 3364, 3365 8.1 Standards and directives ......................31 8.2 Approvals ...........................31 8.3 Type label ...........................31 8.4 Labelling of forged steel valve body ..................32 8.5 Labelling of tube valve body (VP) ....................33 8.6 Operating conditions .........................34 8.7 General technical data .......................37 8.8 Electrical data ..........................38 8.9 Flow characteristic ........................40 8.10 Cv values for VS forged steel valve bodies ................41 8.11 Flow values for cast valve bodies and plastic valve bodies ............44 8.12 Flow values for tube valve bodies .....................46 INSTALLATION ............................48...
  • Page 5 Typ 3363, 3364, 3365 11.2 Configuration options for start-up ....................80 11.3 Base settings ..........................80 11.4 Set the safety position .......................82 11.5 Adjustment of position control on AG2 ..................83 11.6 Adjustment of position control on AG3 ..................86 11.7 Set standard signal for set-point position ................89 11.8 Select physical unit for process control ...................90 11.9 Configure process values ......................91 11.10 Scale process control ........................92 11.11 Set dead band for process control ...................93 11.12 Setting up process control and executing P.LIN, P.TUNE ............94 11.13 Set AUTOMATIC operating state ....................96 OPERATION ............................97 12.1 Overview: availability of the operating elements ..............97 12.2 Display elements ..........................
  • Page 6 Typ 3363, 3364, 3365 14.5 Disabling process control ......................123 MANUAL OVERRIDE OF VALVE ......................124 15.1 Electrical override of valve on devices without a display module .........124 15.2 Electrical override of valve on devices with a display module ..........126 15.3 Electrically actuating the valve using the Bürkert Communicator or display module ..127 15.4 Actuating the valve mechanically ....................128 ADVANCED FUNCTIONS ........................133 OPERATING STRUCTURE AND FACTORY SETTING ...............134 17.1 Operating structure of the configuration area ................134 17.2 Context menu for operation on display ..................153 INDUSTRIAL ETHERNET ........................155 18.1 Fieldbus gateway description ....................155 18.2 Technical data Industrial Ethernet ...................157...
  • Page 7 Typ 3363, 3364, 3365 22.3 Notifications on device status “Function check” ..............176 CLEANING ............................177 23.1 Rinsing the valve body ......................177 ACCESSORIES, REPLACEMENT PARTS ..................178 24.1 Communication software ......................179 24.2 Spare parts ..........................179 DISASSEMBLY ...........................180 PACKAGING, TRANSPORT ........................181 STORAGE ............................181 DISPOSAL ............................181 English...

  • Page 8: Operating Instructions

    Typ 3363, 3364, 3365 Operating instructions OPERATING INSTRUCTIONS The operating instructions describe the entire life cycle of the device. Keep these instructions in an easily accessible location for every user. The instructions must be available to each new owner of the device.

  • Page 9: Definition Of Terms

    Typ 3363, 3364, 3365 Operating instructions Definition of terms • The term “device” as used in these instructions relates to the electromotive diaphragm control valve Type 3363, 3364, 3365 and AE3363. Device: • AG2: Actuator size 2 with a nominal force of 2500 N for diaphragm size 8...40 AG3: Actuator size 3 with a nominal force of 11500 N for diaphragm size 40...100 •...

  • Page 10: Intended Use

    Typ 3363, 3364, 3365 Intended use INTENDED USE Improper use of the electromotive Type 3363, 3364 and 3365 diaphragm control valve may be dan- gerous for people, nearby equipment and the environment. The electromotive diaphragm control valve is designed to control the flow of liquid and gaseous media. ▶ Standard devices must not be used in the potentially explosive atmosphere. They do not possess the separate Ex type label denoting the approval for use in potentially explosive environments.

  • Page 11: Basic Safety Instructions

    Typ 3363, 3364, 3365 Basic safety instructions BASIC SAFETY INSTRUCTIONS This safety information does not take into account any contingencies or occurrences that may arise during installation, use and maintenance of the device. The operating company is responsible for the respect of the local safety regulations, including staff safety.
  • Page 12 Typ 3363, 3364, 3365 Basic safety instructions ▶ In potentially explosive atmospheres, only use devices with a separate Ex type label. ▶ Only the media listed in chapter “8 Technical data” should be fed into the medium ports. ▶ Do not make any internal or external changes to the device and do not subject it to mechanical stress.

  • Page 13: General Notes

    A precondition for the warranty is that the device is used as intended in consideration of the specified usage conditions. Information on the Internet Operating instructions and data sheets for Type 3363, 3364 and 3365 can be found on the Internet at: country.burkert.com English...

  • Page 14: Product Description

    PRODUCT DESCRIPTION General description The Type 3363, 3364 and 3365 electromotive diaphragm control valve is suitable for controlling the flow of liquid and gaseous media. These can be neutral, ultra-pure, sterile as well as contaminated, aggressive or abrasive media of high to low viscosity.

  • Page 15: Variants

    Controller versions • Electromotive diaphragm control valve with positioner function • Electromotive diaphragm control valve with process controller function Body variants • Type 3363: 2-way valve body • Type 3364: T-valve body • Type 3365: Tank bottom body Options • Energy storage system (SAFEPOS energy-pack) for reaching safety position.

  • Page 16: Structure And Function

    Typ 3363, 3364, 3365 Structure and function STRUCTURE AND FUNCTION The electromotive diaphragm control valve consists of a linear actuator powered by an electric motor and a diaphragm valve body. The control electronics and “SAFEPOS energy-pack” are housed in the side of the linear actuator.

  • Page 17: Valve Position After Supply Voltage Failure

    Typ 3363, 3364, 3365 Structure and function Pressure compensation element/access to the mechanical manual override Blind cover or display module with device status indicator and SAFEPOS energy-pack bayonet catch (optional) Actuator cover Only for devices with process control function Actuator housing...

  • Page 18: Safety Position

    Notifications on device statuses “Out of specification”, “Maintenance required” and “Function check” are not displayed in the valve mode. The factory-set colours for displaying the valve positions “open” and “closed” can be switched. The description can be found in the software description for Type 3363 on our homepage www.burkert. Displays in valve mode: For device status “Normal”: Continuously lit in the colour of the valve position.
  • Page 19 Typ 3363, 3364, 3365 Structure and function 6.4.2 Valve mode + warnings In this operation mode, the valve position and device statuses “Failure”, “Out of specification”, “Mainte- nance required” and “Function check” are displayed. If several device statuses exist simultaneously, the device status with the highest priority is displayed. The priority is based on the severity of the deviation from standard operation (red = failure = highest priority).

  • Page 20: Factory Settings

    Typ 3363, 3364, 3365 Structure and function Status indicator in line with NE 107, issue 2006-06-12 Colour Colour Description Meaning code white Diagnostics Device is switched on. inactive Status changes are not displayed. Messages are not transferred via a fieldbus that may be connected. Tab. 3: Indication of the device status in NAMUR operation mode *A detailed fault description can be found in chapter “22 Troubleshooting and messages”...

  • Page 21: Control Electronics

    Typ 3363, 3364, 3365 Control electronics CONTROL ELECTRONICS • Variants Type 3363, 3364 or 3365 with position control function Type 3363, 3364 or 3365 with process control function • Position sensor contact-free, high-resolution and wear-free. • Microprocessor-controlled electronics assembly for signal processing, control and motor control.
  • Page 22 Typ 3363, 3364, 3365 Control electronics AG3 Variant Electromotive control Inputs Outputs valve Analogue feedback Input for set-point position 4–20 mA or process set-point value 0–10 V 4–20 mA 0–20 mA 0–10 V 0–5 V Remarks: Optional interfaces are Input for process actual...

  • Page 23: Functional Diagram Of The Electromotive Diaphragm Control Valve

    Typ 3363, 3364, 3365 Control electronics Functional diagram of the electromotive diaphragm control valve The black parts of the image describe the position control function. The additional elements for the process control function (optional) are depicted in blue. Typ 3363, 3364, 3365 Process set-point...

  • Page 24: Functionality Of The Control Electronics

    Typ 3363, 3364, 3365 Control electronics Functionality of the control electronics The additionally implemented PID controller can, except for the position control, also be used to conduct a process control (e.g. level, pressure, flow rate, temperature) for purposes of cascade control.Signal flow diagram.
  • Page 25 Typ 3363, 3364, 3365 Control electronics 7.2.1 Schematic presentation of the position control Analogue: 4-20 mA, 0-20 mA, 0-10 V, 0-5 V Fieldbus gateway büS/CANopen X.LIMIT Manual X.CONTROL CMD* DIR.CMD DIR.CMD CHARACT CUTOFF X.TIME Fig. 7: Schematic presentation of the position control...
  • Page 26 Typ 3363, 3364, 3365 Control electronics Process Description variables Actual position Set-point Position controller function: Selection of the source for the input position signal of the set-point position in the menu → Inputs/outputs → → CMD.source. Process controller function: the set-point position is specified by the process controller.

  • Page 27: Energy Storage Safepos Energy-Pack (Option)

    Typ 3363, 3364, 3365 Control electronics Fig. 8: Schematic presentation of the process control Energy storage SAFEPOS energy-pack (option) The device can also be equipped with the energy storage system (SAFEPOS energy-pack). In the event of a supply voltage failure, the energy storage system supplies the actuator with the energy required to move the valve to the safety position.
  • Page 28 Typ 3363, 3364, 3365 Control electronics Devices with ATEX approval or IECEx approval are secured with a magnetic lock. The removal of the cover is described in the supplementary instructions for the electromotive control valves with ATEX approval and IECEx approval. 1. Blind cover 2. LED and storage module 3. Actuator cover The process for removing these parts is described in detail in chapter “10.5.2 Access to connection ter-...
  • Page 29 Typ 3363, 3364, 3365 Control electronics → Apply the safety screw (hexalobular-internal screw T10). → Connect supply voltage. 7.3.4 Replace SAFEPOS energy-pack (AG3) CAUTION! Risk of injury from electrical voltage. ▶ Turn off the supply voltage before removing the SAFEPOS energy-pack. ▶ Ensure that the SAFEPOS energy-pack is fully discharged. Wait until the LED light ring is no longer lit and ensure that the LED status is not in “LED off”...
  • Page 30 Typ 3363, 3364, 3365 Control electronics Fig. 12: Remove printed circuit board and adapter cable → Loosen 4 cheese head screws (socket head screw AF3). → Remove the SAFEPOS energy-pack. Cylinder head screws Fig. 13: Loosen screws on the printed circuit board/remove SAFEPOS energy-pack Inserting new SAFEPOS energy-pack: →...

  • Page 31: Technical Data

    Typ 3363, 3364, 3365 Technical data TECHNICAL DATA The following product-specific information is provided on the type label: • Voltage [V] (tolerance ± 10 %) and current type • Diaphragm material and valve body material • Fieldbus standard • Diaphragm size • Flow capacity • Actuator size • Port connection •...

  • Page 32: Labelling Of Forged Steel Valve Body

    Typ 3363, 3364, 3365 Technical data 8.3.1 UL additional label (example) Type AE33-SA Power Supply SELV / PELV only! LISTED Process control equipment E238179 Fig. 15: UL additional label (example) Labelling of forged steel valve body Labelling may vary depending on variant.

  • Page 33: Labelling Of Tube Valve Body (Vp)

    Typ 3363, 3364, 3365 Technical data Labelling of tube valve body (VP) Company logo Material Heat 1.4435 316L(VP) XXXXXXXX Nominal pressure PN16 / CWP150 Connection orifice size and pipe XXXXXXXXXX dimensions Production number/ Self-draining angle/customer- order number/serial specific text (optional)

  • Page 34: Operating Conditions

    Typ 3363, 3364, 3365 Technical data Operating conditions The product-specific information on the type label must be heeded when operating the device. WARNING! Loss of function if operated below or above permitted temperature range. ▶ Never expose the device to direct sunlight in outdoor areas. ▶ Do not operate above or below the permitted ambient temperature range. WARNING! Reduced sealing function if medium pressure too high. Because the diaphragm control valve is closed against the medium flow, an excessive medium pressure may cause the valve to not close tightly.
  • Page 35 Typ 3363, 3364, 3365 Technical data Minimum temperatures Environment: –10 °C Medium: Heed dependencies on ambient temperature and medium temperature. See chapter “8.6.2 Permitted medium temperature” Maximum temperatures Heed dependencies on ambient temperature and medium temperature. See chapter“8.6.3 Temperature diagram for medium and environment”...
  • Page 36 Typ 3363, 3364, 3365 Technical data Diagram for nominal diameter values (DN) 15 to 40: Temperature [°C] Fig. 18: Diagram: dependent on medium temperature and medium pressure for plastic valve body 8.6.3 Temperature diagram for medium and environment The maximum permitted temperature for the environment and medium are dependent on one another. The permitted maximum temperatures must be determined using the temperature diagram.

  • Page 37: General Technical Data

    Typ 3363, 3364, 3365 Technical data 140 150 Medium temperature [°C] Fig. 20: Temperature diagram AG3 Item Description Device without module Devices with SAFEPOS energy-pack* Devices with display module with/without SAFEPOS energy-pack* Devices with fieldbus gateway with/without display module with/without SAFEPOS energy-pack* * The service life of the SAFEPOS energy-pack is dependent on the medium temperature and ambient temperature (see chapter “Electrical data”).

  • Page 38: Electrical Data

    Typ 3363, 3364, 3365 Technical data Fluidic connection Connection types: Threaded socket connection G ½-G 4 (NPT, RC on request) Welded connection as per EN ISO 1127 (ISO 4200), DIN 11850 Series 2 Clamp connection as per ISO 2852, DIN 32676, ASME BPE, BS 4825...
  • Page 39 Typ 3363, 3364, 3365 Technical data The operating current can be reduced by the following measures, if necessary 1. For devices with the SAFEPOS energy-pack: Setting the "Control if ready" function reduces the max. operating current by 1 A. Setting in the configuration area Position controller →...

  • Page 40: Flow Characteristic

    Typ 3363, 3364, 3365 Technical data Flow characteristic Flow characteristic using the example of: Connection size DN 25, according to ASME Seal material EPDM Stroke [%] Tab. 12: Flow characteristic for diaphragm control valve English...

  • Page 41: Cv Values For Vs Forged Steel Valve Bodies

    Typ 3363, 3364, 3365 Technical data 8.10 Cv values for VS forged steel valve bodies 8.10.1 Cv values for VS forged steel valve bodies Cv values for VS forged steel valve bodies - DIN (DIN 11850 Series 2 / DIN 11866 Series A) Kv value [m3/h] Diaphragm Sealing Stroke [%] size connection material EPDM 0.09 0.3 0.53 0.8 PTFE 0.19 0.45 0.79 1.1 EPDM 0.06 0.24 0.48 0.7...
  • Page 42 Typ 3363, 3364, 3365 Technical data Cv values for VS-ASME forged steel valve bodies (ASME BPE / DIN 11866 Series C) Cv value [m³/h] Diaphragm Sealing Stroke [%] size connection material EPDM 0.06 0.24 0.48 0.7 0.96 1.2 ½" PTFE 0.15 0.37 0.66 0.92 1.2 EPDM ½" PTFE 0.24 0.98 1.8 EPDM 3/4" PTFE EPDM 0.55 2.6 10.6 12.4 13.9 14.8 15.4 15.5...
  • Page 43 Typ 3363, 3364, 3365 Technical data 8.10.2 Cvs values for VS forged steel valve bodies Cvs values for VS forged steel valve bodies Cvs value [m³/h] Diaphragm Sealing DN connection size material ASME EPDM PTFE EPDM 8 / 1/4" PTFE EPDM 10 / 3/8" PTFE EPDM 15 / ½" PTFE EPDM 10 / 3/8"...

  • Page 44: Flow Values For Cast Valve Bodies And Plastic Valve Bodies

    Typ 3363, 3364, 3365 Technical data 8.11 Flow values for cast valve bodies and plastic valve bodies 8.11.1 Cv values for VG cast valve bodies Cv values for VG cast valve bodies - all standards Cv value [m³/h] Diaphragm Sealing Stroke [%] size connection material EPDM 0.14 0.29 0.45 0.58 0.71 0.84 0.95...
  • Page 45 Typ 3363, 3364, 3365 Technical data 8.11.3 Cvs values for VG cast valve bodies and plastic valve bodies (PD, PP, PV) Cvs values for VG cast and plastic (PD, PP, PV) valve bodies Cvs value [m³/h] Sealing Diaphragm size DN connection Cast valve body VG (all Plastic valve body (all material standards) materials) EPDM 0.95 PTFE EPDM PTFE EPDM 10.7 PTFE 10.5 EPDM 14.6...

  • Page 46: Flow Values For Tube Valve Bodies

    Typ 3363, 3364, 3365 Technical data 8.12 Flow values for tube valve bodies 8.12.1 Cv values for 3G tube valve body (VP) Cv values for 3G tube valve bodies (VP) - DIN (DIN 11850 Series 2 / DIN 11866 Series A) Cv value [m3/h] Diaphragm Sealing Stroke [%] size connection material EPDM PTFE EPDM PTFE EPDM PTFE EPDM 11.2 12.6 13.8 14.5 14.9 PTFE 12.3 13.2 13.7...
  • Page 47 Typ 3363, 3364, 3365 Technical data Cv values for 3G tube valve bodies (VP) - ASME (ASME BPE / DIN 11866 Series C) Cv value [m3/h] Diaphragm Sealing Stroke [%] size connection material ½" PTFE ¾“ PTFE 1" PTFE 10.5 11.6 12.3 12.7 1 ½” PTFE 15.8 20.7 24.9 28.1 31 31.5 32 2“ PTFE 14.6 22.5 29.9 35.3 39.9 44.4 45.7 46 Tab.

  • Page 48: Installation

    Typ 3363, 3364, 3365 Installation INSTALLATION Safety instructions for installation WARNING! Risk of injury due to improper assembly. ▶ Installation may be carried out by trained technicians only with the appropriate tools. ▶ Secure the system against unintentional activation. ▶ After installation, ensure that the process is restarted in a controlled manner. Observe the sequence! 1.
  • Page 49 Typ 3363, 3364, 3365 Installation The actual self-draining angle must be set with a suitable measuring tool. Mark for self-draining upwards Inclination α angles according to the valid ASME BPE Fig. 21: Installation position for self-draining of body Information about self-drainage on the Internet. If the self-drainage angle is not specified on the valve body, please refer to the additional manual “Angle specifications for self-draining“...
  • Page 50 Typ 3363, 3364, 3365 Installation 9.2.3 Installation position for tank bottom body Recommended installation position: Preferably with actuator facing downwards. Fig. 23: Installation position for tank bottom body, Type 3365 English...

  • Page 51: Installation Of Devices With Threaded Connection, Flange Connection, Clamp Connection Or Bonded Connection

    Typ 3363, 3364, 3365 Installation Installation of devices with threaded connection, flange connection, clamp connection or bonded connection ATTENTION! Damage to the diaphragm. ▶ To prevent damage, the device must be in MANUAL operating state during installation. Devices in their factory default state already have their operating state set to MANUAL.
  • Page 52 Typ 3363, 3364, 3365 Installation → Connect valve body to pipeline. Ensure that there is no voltage present and minimal vibration during installation. Holding device To protect the valve actuator from damage resulting from forces and vibrations, a holding device is recommended.

  • Page 53: Installation Of Devices With Welded Connections

    Typ 3363, 3364, 3365 Installation Installation of devices with welded connections ATTENTION! National regulations regarding welder qualifications and the performance of welding work must be observed. For devices with a tank bottom body, special measures must be observed when they are welded in.
  • Page 54 Typ 3363, 3364, 3365 Installation 9.4.2 Required tool • Allen key, width across flats 3 mm. Required when no supply voltage is applied to the device in order to move the valve into the open position. • Open-end wrench 9.4.3 Welding 2-way valve body or T-valve body into pipeline Precondition: The actuator and diaphragm must be removed from the valve body.
  • Page 55 Typ 3363, 3364, 3365 Installation 9.4.4 Welding tank bottom body Precondition: The actuator and diaphragm must be removed from the valve body. DANGER! Risk of injury from high pressure. ▶ Before working on the system, switch off the pressure and vent or empty the lines. Recommendations: Observe sequence: 1. Note: Weld the tank bottom body to the container base before the container is assembled.

  • Page 56: Installing Actuator On Valve Body

    Typ 3363, 3364, 3365 Installation Next steps: • If the diaphragm is not mounted, mount it on the actuator, chapter “9.5.3” on page 56. • Install the actuator onto the valve body and establish electrical connection, chapter “9.5.4” on page 58.
  • Page 57 Typ 3363, 3364, 3365 Installation Fixture of screw-in diaphragm: → If there is no insert in the compressor, place the insert into the compressor as shown in the image. Compressor Insert Compressor with installed insert Fig. 24: Place insert into compressor → Screw diaphragm handtight in compressor.
  • Page 58 Typ 3363, 3364, 3365 Installation 9.5.4 Mount the actuator onto the valve body and establish electrical connection WARNING! Risk of injury from electric shock. Risk of crushing by mechanically powered parts. ▶ Switch off the supply voltage. ATTENTION! Damage to the diaphragm. ▶ To prevent damage, the device must be in MANUAL operating state during installation.
  • Page 59 Typ 3363, 3364, 3365 Installation Perform M.SERVICE for devices without a display module: ATTENTION! Malfunction is valve position is not fully open. ▶ The valve must be in the position “valve 100% open” before the M.SERVICE is triggered. The two buttons for triggering M.SERVICE are located beneath the blind cover. For devices equipped with a display module, the buttons have no function. The M.SERVICE is triggered on the display.
  • Page 60 Typ 3363, 3364, 3365 Installation → Start M.SERVICE. The following text appears: “Processing. Please wait.” “Complete.” The function M.SERVICE has now been executed. Tighten nuts gradually: WARNING! Risk of injury when failing to observe tightening torque value. Failure to observe the tightening torque value is dangerous due to the risk of damage to the device.

  • Page 61: Rotating The Actuator

    Typ 3363, 3364, 3365 Installation Rotating the actuator ATTENTION! Damage to the diaphragm. ▶ When turning the actuator, the valve must be open to prevent damage to the diaphragm. The position of the ports can be changed by turning the actuator through 360°.

  • Page 62: Disassembling The Actuator

    Typ 3363, 3364, 3365 Installation Disassembling the actuator DANGER! Risk of injury from high pressure. ▶ Before working on the system or device, switch off the pressure and ventilate or empty the lines. WARNING! Risk of injury due to improper installation work. ▶ The actuator may be removed only by trained technicians and with the appropriate tools.
  • Page 63 Typ 3363, 3364, 3365 Installation Actuator Diaphragm socket Nuts (4 units) Diaphragm Valve body Body screws (4 units) Fig. 28: Disassembly of the diaphragm using the 2-way body as an example → Remove the body screws. → Remove valve body.

  • Page 64: Holding Device

    Typ 3363, 3364, 3365 Installation Holding device The holding device protects the valve actuator from damage resulting from forces and vibrations. The holding device is available as an accessory. See chapter “24 Accessories, replacement parts” on page 178. 9.8.1 Install the holding device →...

  • Page 65: Electrical Installation

    Typ 3363, 3364, 3365 Electrical installation ELECTRICAL INSTALLATION The electromotive diaphragm control valve is available in 2 connection variants: • With a circular plug-in connector (multi-pin variant) • Cable gland with connection terminals (only AG2) Signal values Operating voltage: 24 V Set-point value: 0–20 mA;...
  • Page 66 Typ 3363, 3364, 3365 Electrical installation 10.1.2 Description of circular plug-in connectors AG2 variant X3 – Circular plug M12, 5-pin A-coded Operating voltage AG2 and büS/CANopen X1 – Circular plug M12, 8-pin, A-coded Input and output signals X2 – M12 socket, 5-pin, A-coded Input signals process actual value FE functional earth Fig. 30: Circular plug-in connector AG2 AG3 variant X2 – Circular socket M12, 5-pin, A-coded...
  • Page 67 Typ 3363, 3364, 3365 Electrical installation Circular plug-in connector Analogue with büS/ Analogue with fieldbus büS/ fieldbus CANopen gateway CANopen gateway optional for devices with process control function Tab. 27: Use of circular plug-in connector AG2/AG3 → Connect the device in accordance with the tables.
  • Page 68 Typ 3363, 3364, 3365 Electrical installation 10.1.4 X2 – M12 socket, 5-pin, A-coded, input signals process actual value (only with process control function) Signal Wire Assignment Device end External circuit type* colour 4–20 mA brown +24 V supply transmitter – internally Transmitter white PV1: not assigned...
  • Page 69 Typ 3363, 3364, 3365 Electrical installation 10.1.5 X3 – Circular plug M12, 5-pin A-coded, operating voltage AG2 and büS/CANopen network Electrical installation with or without büS-network: In order to be able to use the büS network (CAN interface), a 5-pin circular plug and a shielded 5-wire cable must be used.

  • Page 70: Electrical Connection Fieldbus Gateway

    Typ 3363, 3364, 3365 Electrical installation 10.1.7 X4 – Circular plug M12, L-coded, 5-pin, actuator supply AG3 Wire colour* Assignment brown +24 V ±10%, max. residual ripple 10% white Do not connect blue black Do not connect grey FE connected to housing * The specified wire colours relate to the 4-pin M12 connection cable, which is available as an accessory with ID no.

  • Page 71: Electrical Connection Büs/Canopen

    Typ 3363, 3364, 3365 Electrical installation 10.3 Electrical connection büS/CANopen 10.3.1 X3 – M12 circular plug, 5-pin, büS/CANopen network and operating voltage Wire colour* Assignment CAN shield +24 V ±10%, max. residual ripple 10% black GND/CAN_GND white CAN_H blue CAN_L * The specified wire colours relate to the büS cable, which is available as an accessory. See the cabling guideline, link: Guideline for cabling of büSnetworks...

  • Page 72: Electrical Installation With Cable Gland

    Typ 3363, 3364, 3365 Electrical installation Connection diagram Assignment Transmit + Receive + Transmit – Receive – Tab. 34: Electrical assignment of fieldbus gateway ATTENTION! To ensure electromagnetic compatibility (EMC), a shielded Ethernet cable must be used. Connect the cable shielding on both sides to earth (i.e. on each of the connected devices).
  • Page 73 Typ 3363, 3364, 3365 Electrical installation ATTENTION! To ensure electromagnetic compatibility (EMC) the functional earth must be connected to earth with a short line (max. 1 m). The functional earth must have a cross-section of at least 1.5 mm 10.5.2 Access to connection terminals Devices with ATEX approval or IECEx approval are secured with a magnetic lock.
  • Page 74 Typ 3363, 3364, 3365 Electrical installation 3. Remove the actuator cover: Fastening screws Actuator cover Actuator (opened) Fig. 39: Remove the actuator cover → Remove 4 fastening screws (hexalobular-internal screws T25). The screws are integrated securely in the actuator cover. → Remove the actuator cover.
  • Page 75 Typ 3363, 3364, 3365 Electrical installation 10.5.3 Connecting the cable → Push the cable through the cable gland. ATTENTION! Take note for connection to spring-loaded terminals. ▶ Minimum length of wire ferrules: 8 mm ▶ Maximum cross-section of the wire ferrule: 1.5 mm (without collar), 0.75 mm (with collar) →...
  • Page 76 Typ 3363, 3364, 3365 Electrical installation 10.5.4 Terminal layout – input signal from control centre (e.g. PLC) Terminal Assignment Set-point value + (0/4-20 mA or 0-5/10 V) for operating voltage electrically isolated Set-point value – 0-5 V (log. 0) Digital input + 10-30 V (log.
  • Page 77 Typ 3363, 3364, 3365 Electrical installation 10.5.7 Terminal layout – process actual value input (only with process control function) Signal Terminal Assignment Device end External circuit type* 4–20 mA +24 V supply transmitter – internally PV1: not assigned Transmitter supplied (identical to GND operating voltage)
  • Page 78 Typ 3363, 3364, 3365 Electrical installation 10.5.8 Closing the actuator housing ATTENTION! The ingress of dirt or moisture may cause damage or malfunction. To preserve IP65 and IP67 degree of protection, ensure the following before closing the device: ▶ The seal in the actuator housing/actuator cover must be inserted and undamaged.
  • Page 79 Typ 3363, 3364, 3365 Electrical installation → Carefully press down the LED and storage module by hand. The end position is reached if the upper edge of the module is fully and evenly recessed in the actuator cover. ATTENTION! The plug connection will be damaged if the LED and storage module is not correctly inserted.

  • Page 80: Start-Up

    Typ 3363, 3364, 3365 Start-up START-UP 11.1 Safety instructions WARNING! Risk of injury due to improper operation. Improper operation may result in injuries as well as damage to the device and the surrounding area. ▶ The operating personnel must know and understand the contents of the operating instructions.
  • Page 81 1) Only necessary if process characteristic varies substantially from linearity. Linearisation using the function P.LIN can take a lot of time with slow processes. 2) The P.TUNE function supports process control set-up by independently optimising process parameters. The process of fine-tuning process parameters is described in the Type 3363 software description. Tab. 40: Overview: base settings for process control Set AUTOMATIC mode, see chapter “14.1 Changing the operating state, AUTOMATIC, MANUAL”...

  • Page 82: Set The Safety Position

    Typ 3363, 3364, 3365 Start-up 11.4 Set the safety position Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.

  • Page 83: Adjustment Of Position Control On Ag2

    Devices with process control function: The customer can adapt the parameters for the algorithm. For description see software description for Type 3363 on our website country.burkert.com. The seal closure point to adjust the position control can be determined automatically with the M.Q0. TUNE-AUTO function. To ensure the seal closure point can be determined, the measured values and process control must be scaled before executing M.Q0.TUNE-AUTO.
  • Page 84 Typ 3363, 3364, 3365 Start-up 11.5.2 Adjust with buttons in the device If the device has a display module, the OPEN and CLOSE buttons will have no function. The position control adjustment can be performed on the display. The two buttons for approaching the seal closure point and for triggering M.Q0.TUNE are located under the blind cover.
  • Page 85 Typ 3363, 3364, 3365 Start-up 11.5.3 Adjustment of position control on PC or device display Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software. It requires the USB-büS-Interface available as an accessory.

  • Page 86: Adjustment Of Position Control On Ag3

    Typ 3363, 3364, 3365 Start-up This will execute the M.Q0.TUNE function. The device will now calculate the optimum force for the valve seal closure point. The LED light ring will light up orange while the M.Q0.TUNE is executed. When M.Q0.TUNE is finished, the LED light ring returns to its previous status.
  • Page 87 Typ 3363, 3364, 3365 Start-up ATTENTION! Only run TUNE if necessary. It is only necessary to adjust the position control again if the actuator has been dismantled and/or the diaphragm or the valve body has been replaced, or if the valve is loose. With the M.Q0.TUNE function, the tight closing point and the tight closing force can be adapted to the current operating conditions.
  • Page 88 Typ 3363, 3364, 3365 Start-up 11.6.2 Adjustment of X.TUNE position controller on PC or device display Adjustments are performed on a PC via the büS service interface using the “Bürkert Communicator” PC software. It requires the USB-büS-Interface available as an accessory.

  • Page 89: Set Standard Signal For Set-Point Position

    Typ 3363, 3364, 3365 Start-up 11.7 Set standard signal for set-point position Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.

  • Page 90: Select Physical Unit For Process Control

    Typ 3363, 3364, 3365 Start-up 11.8 Select physical unit for process control Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.

  • Page 91: Configure Process Values

    Typ 3363, 3364, 3365 Start-up 11.9 Configure process values Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software. It requires the USB büS interface set available as an accessory.

  • Page 92: Scale Process Control

    Typ 3363, 3364, 3365 Start-up 11.10 Scale process control Scaling process control affects the following functions: • Dead band for process control • Sealing function (CUTOFF), if process control (P.CO) is selected in menu CUTOFF → CUTOFF.type. Setting option: Using the Bürkert Communicator PC software or the display of the device (optional).

  • Page 93: Set Dead Band For Process Control

    Typ 3363, 3364, 3365 Start-up 11.11 Set dead band for process control Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.

  • Page 94: Setting Up Process Control And Executing P.lin

    Typ 3363, 3364, 3365 Start-up 11.12 Setting up process control and executing P.LIN, P.TUNE Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.
  • Page 95 Typ 3363, 3364, 3365 Start-up 11.12.2 For devices without a display module – activate the correction characteristic DIP switch 2, which is located under the blind cover, is used to activate the correction characteristic. → To unlock the blind cover, turn it anticlockwise and remove.

  • Page 96: Set Automatic Operating State

    Typ 3363, 3364, 3365 Start-up 11.13 Set AUTOMATIC operating state Factory setting: Devices in their factory default state have their operating state preset to MANUAL. 11.13.1 Setting AUTOMATIC operating state for devices without a display module DIP switch 4, which is located under the blind cover, is used to set the operating state.

  • Page 97: Operation

    Typ 3363, 3364, 3365 Operation OPERATION WARNING! Risk of injury from improper operation. Improper operation may result in injuries as well as damage to the device and its surroundings. ▶ The operating personnel must know and understand the contents of the operating instructions. ▶ The safety instructions must be followed and the device used only as intended.

  • Page 98: Display Elements

    Typ 3363, 3364, 3365 Operation 12.2 Display elements Description of the display elements: LED illuminated ring 4 different, adjustable LED modes Mechanical Open valve position indicator Close valve Fig. 48: Display elements 12.2.1 LED illuminated ring The transparent LED light ring that transmits the light of the LEDs to the outside is fitted to the blind cover or display module.
  • Page 99 Typ 3363, 3364, 3365 Operation 12.2.2 Set LED operation mode Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.

  • Page 100: Operating Elements

    Typ 3363, 3364, 3365 Operation 12.3 Operating elements SIM card büS service interface DIP switch* CLOSE button* OPEN key* Mechanical manual override * Non-functional in devices with display module. The display must be used for operation. Fig. 49: Operating elements 12.3.1...

  • Page 101: Büs Service Interface

    Typ 3363, 3364, 3365 Operation 12.3.3 Mechanical manual override If there is no supply voltage, e.g. during installation or in the event of a power failure, the valve can be opened or closed using the mechanical manual override. For description, see chapter “15.4 Actuating the valve mechanically”.

  • Page 102: Sim Card - Acquire And Save Data (Option)

    Typ 3363, 3364, 3365 Operation 12.5 SIM card – acquire and save data (option) The optional SIM card can be used to store device-specific values and user settings and transfer them to another device. The configuration client (for BüS devices) is disabled when the SIM card is inserted.

  • Page 103: Display Operation (Option)

    Typ 3363, 3364, 3365 Display operation (option) DISPLAY OPERATION (OPTION) The device is operated and configured on a touchscreen display. 13.1 User interface Information bar Digital View 1 of 1 position indicator Display Example layout: ProcessControl in AUTOMATIC operating state...

  • Page 104: Display Views

    Typ 3363, 3364, 3365 Display operation (option) Button Functions Confirm selection Press briefly: Save selection Menu button Next (in wizard) Hold down: Open context menu Fig. 53: Description of button function 13.3 Display views The following views can be accessed from the home screen: •...
  • Page 105 To open the context menu, hold down the menu key The comprehensive, detailed description for the display module can be found on our homepage https://country.burkert.com/ under: Type ME31 → Software ME31. English...
  • Page 106 Typ 3363, 3364, 3365 Display operation (option) 13.3.2 Configuration view The configuration view is divided in various areas. Symbol Configuration area Positioner Inputs/outputs Process controller Industrial communication Displays General settings Tab. 44: Configuration areas You can switch between the areas with the navigation buttons...
  • Page 107 Typ 3363, 3364, 3365 Display operation (option) 13.3.3 Detailed views From the configuration view you can access the following detailed views: Detailed view How to access the detailed view from the configuration view Parameters Select Configuration area and confirm selection. Select Configuration area* and confirm selection. Maintenance Switch to detailed view MAINTENANCE.

  • Page 108: Description Of Symbols

    Typ 3363, 3364, 3365 Display operation (option) 13.4 Description of symbols Symbols for access rights Symbol Description This setting is write-protected and can only be modified with the appropriate access rights/ user code. User. Advanced user is logged on to the device. Installer is logged on to the device.
  • Page 109 Typ 3363, 3364, 3365 Display operation (option) Symbols for displaying operating states Priority Symbol Description Device is no longer in closed-loop control mode due to a severe error. The valve is stuck in its position. Energy-pack active: The supply voltage has been interrupted. The device is supplied with power via the energy-pack.

  • Page 110: Access Rights And Password Protection

    Typ 3363, 3364, 3365 Display operation (option) 13.5 Access rights and password protection There are three user levels for assigning access rights. If password protection is enabled, the information bar of the display displays the enabled user level with the corresponding icon.
  • Page 111 Typ 3363, 3364, 3365 Display operation (option) →  Select Change passwords confirm. → Select user level and  confirm. → Enter code: Add with  decimal place; change to  Value with decimal place. → Confirm the code  set. You have changed the user level password.

  • Page 112: Screen Saver

    Typ 3363, 3364, 3365 Display operation (option) 13.6 Screen saver The display user interface is protected by a screen saver. Removing the screen saver: → Press any button and follow the instructions on the display. Factory setting: The waiting time between operation and enabling of the screen saver is one minute.

  • Page 113: Basic Functions

    Typ 3363, 3364, 3365 Basic functions BASIC FUNCTIONS 14.1 Changing the operating state, AUTOMATIC, MANUAL Factory setting: Devices in their factory default state have their operating state preset to MANUAL. 14.1.1 Changing operating state in devices without a display module DIP switch 4, which is located under the blind cover, is used to change operating state.
  • Page 114 Typ 3363, 3364, 3365 Basic functions 14.1.2 Changing operating state in devices with a display module The operating state can be set in 2 ways: • using the menu key in the ProcessControl layout on the home screen or in a user-specific view. • in the menu AUTO I MANU, located in the configuration area General settings.
  • Page 115 Typ 3363, 3364, 3365 Basic functions Setting in the menu AUTO | MANU Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software. It requires the USB büS interface set available as an accessory.

  • Page 116: Enable - Disable Sealing Function

    Typ 3363, 3364, 3365 Basic functions 14.2 Enable – disable sealing function Factory setting: The sealing function is disabled in devices upon delivery. This function causes the valve to seal or open completely within the set range. The parameters for the sealing or opening of the valve (CMD) is stated in per cent. The transfer from sealing or opening to closed-loop control mode occurs with a hysteresis of 1%.
  • Page 117 Typ 3363, 3364, 3365 Basic functions 14.2.2 Enable or disable sealing function in devices with a display module To enable or disable the sealing function, you must switch to the detailed view “Parameter for position controller”. How to switch from the home screen to the detailed view: →  switch to CONFIGURATION.

  • Page 118: Enabling - Disabling Correction Characteristic

    Typ 3363, 3364, 3365 Basic functions 14.3 Enabling – disabling correction characteristic Factory setting: The correction characteristic is disabled in devices on delivery. When the correction characteristic is enabled, the flow characteristic or operating characteristic is corrected depending on the set-point position (CMD) and valve stroke (POS).
  • Page 119 Typ 3363, 3364, 3365 Basic functions without a display module The correction characteristic must be selected for enabling. For a description, see chapter “14.3.3 Select correction characteristic or program to be user-specific”. DIP switch 2, which is located under the blind cover, is used to activate the correction characteristic.
  • Page 120 Typ 3363, 3364, 3365 Basic functions 14.3.3 Select correction characteristic or program to be user-specific Setting option: Using the Bürkert Communicator PC software or the display of the device (optional). Settings are created on the PC using the büS service interface and the “Bürkert Communicator” PC software.

  • Page 121: Change Effective Direction

    Typ 3363, 3364, 3365 Basic functions 14.4 Change effective direction Factory setting: The effective direction “Rise” is set in devices on delivery. Meaning: • Rise: The position 0% (valve closed) is actuated with the standard signal 0 V, 0 mA or 4 mA.
  • Page 122 Typ 3363, 3364, 3365 Basic functions 14.4.2 Changing effective direction in devices with a display module To change the effective direction, you must switch to the detailed view “Parameter for position controller”. How to switch from the home screen to the detailed view: →  switch to CONFIGURATION. →    Select Position controller  confirm selection.

  • Page 123: Disabling Process Control

    Typ 3363, 3364, 3365 Basic functions 14.5 Disabling process control For devices with a process control function, the process control can be disabled in order to operate the device with the position controller function. The menus that are solely relevant to process control remain visible after disabling, but cannot be used.

  • Page 124: Manual Override Of Valve

    Typ 3363, 3364, 3365 Manual override of valve MANUAL OVERRIDE OF VALVE The valve can be manually actuated in various ways: • Electrically with the OPEN and CLOSE buttons which are located under the blind cover (only on devices without display module), see chapter “15.1” on page 124.
  • Page 125 Typ 3363, 3364, 3365 Manual override of valve Remove the blind cover: Devices with ATEX approval or IECEx approval are secured with a magnetic lock. The removal of the cover is described in the supplementary instructions for the electromotive control valves with ATEX approval and IECEx approval. →...

  • Page 126: Electrical Override Of Valve On Devices With A Display Module

    Typ 3363, 3364, 3365 Manual override of valve 15.2 Electrical override of valve on devices with a display module The valve can be electrically actuated in various ways: • using the navigation keys on the display, see chapter “15.2.1” on page 126.

  • Page 127: Electrically Actuating The Valve Using The Bürkert Communicator Or Display Module

    Typ 3363, 3364, 3365 Manual override of valve Switch to MANUAL operating state: → Press the menu button. In MANUAL operating state the MANUAL icon is visible in the info bar. The two arrow icons labelled “open” and “close” are displayed. The device’s LED light ring flashes.

  • Page 128: Actuating The Valve Mechanically

    Typ 3363, 3364, 3365 Manual override of valve How to open or close the valve: → Select AUTO | MANU. If the device is in AUTOMATIC operating state: → Select Manual mode to set MANUAL operating state. Manual mode menu for manual actuation of the valve is now available.
  • Page 129 Typ 3363, 3364, 3365 Manual override of valve 15.4.3 Remove blind cover or display module ATTENTION! Carefully remove the display module so that the connection cable and HMI interface are not damaged. Devices with ATEX approval or IECEx approval are secured with a magnetic lock.
  • Page 130 Typ 3363, 3364, 3365 Manual override of valve 15.4.4 Removing the fieldbus gateway from the actuator Prerequisites: Supply voltage switched off, blind cover or display module removed. ATTENTION! The fieldbus gateway may be removed only when it is deenergised, otherwise the device may be damaged. Fastening screw Fig. 66: Remove fieldbus gateway →...
  • Page 131 Typ 3363, 3364, 3365 Manual override of valve 15.4.5 Actuating the valve mechanically Prerequisites: Supply voltage switched off, blind cover or display module removed. Also for device variant with fieldbus gateway: Fieldbus gateway removed. ATTENTION! The mechanical manual override may be used only when it is de-energised, otherwise the device may be damaged. → To mechanically override the valve, use an Allen key with 3 mm AF.
  • Page 132 Typ 3363, 3364, 3365 Manual override of valve 15.4.6 Mounting the fieldbus gateway on the actuator Prerequisites: supply voltage switched off. ATTENTION! The fieldbus gateway may be mounted only when it is deenergised, otherwise the device may be damaged. Align and position fieldbus gateway.

  • Page 133: Advanced Functions

    Typ 3363, 3364, 3365 Advanced functions ADVANCED FUNCTIONS The functions for special control tasks and their configuration are described in a separate software description. These can be found, with specification on our homepage: www.Buerkert.de English...

  • Page 134: Operating Structure And Factory Setting

    Typ 3363, 3364, 3365 Operating structure and factory setting OPERATING STRUCTURE AND FACTORY SETTING The factory default settings are depicted in blue in the operating structure to the right of the menu. Examples: Factory-enabled or selected menu options Factory-disabled or unselected menu options sec, ...
  • Page 135 Typ 3363, 3364, 3365 Operating structure and factory setting Positioner 500 N Cutoff force DIAPHRAGM 300 N Additional force 500 N Maximum force 0.20 mm M.Q0.TUNE Additional path PV-Limit PV-Time 0.5 s M.CLEAN Period DIR.CMD DIP.SWITCH CHARACT CUTOFF MANUAL MODE...
  • Page 136 Typ 3363, 3364, 3365 Operating structure and factory setting Positioner Enabled auxiliary functions CHARACT TYPE Linear GP 1 : 2 5 GP 1 : 3 3 GP 1 : 5 0 GP 2 5 : 1 GP 3 3 : 1 GP 5 0 : 1...
  • Page 137 Typ 3363, 3364, 3365 Operating structure and factory setting Positioner MAINTENANCE CALIBRATION M.Q0.TUNE-MANU M.Q0.TUNE-AUTO M.CLEAN M.SERVICE Fig. 72: Operating structure – 1-d, position controller maintenance 7) Only available in devices with process control function. 37) Only available on display. 51) Not available if the setting is made via the digital input. Setting: Inputs/outputs →...
  • Page 138 Typ 3363, 3364, 3365 Operating structure and factory setting Positioner DIAGNOSTICS SYSTEM.VALUES Operation time Travel accumulator Direction change Device temperature Highest temperature Lowest temperature HISTOGRAM.POS HISTOGRAM.SPAN HISTOGRAM.DTEMP ENERGY-PACK State of health NAMUR-State Error Out of Specification USER.DIAGNOSIS MSG.CONFIG Acknowledge POS.MONITOR PV.MONITOR...
  • Page 139 Typ 3363, 3364, 3365 Operating structure and factory setting Positioner DIAGNOSTICS USER.DIAGNOSIS ADD.DIAGNOSE SERVICE.TIME TRAVEL.ACCU CYCLE.COUNTER POS.MONITOR PV.MONITOR HISTOGRAM.POS HISTOGRAM.SPAN SERVICE.TIME Operation time Interval Next message TRAVEL.ACCU Travel accumulator Interval Next message CYCLE.COUNTER Direction change Interval Next message POS.MONITOR Tolerance band Compensation time PV.MONITOR...
  • Page 140 Typ 3363, 3364, 3365 Operating structure and factory setting Inputs/outputs I CMD SP.source Analog CMD.source büS CANopen CMD.manual Manual SP.manual Fieldbus 0-5 V ANALOG.type 0-10 V 4-20 mA 0-20 mA Signal loss detection Inactive Out of specification Error SP.scale Minimum...
  • Page 141 Typ 3363, 3364, 3365 Operating structure and factory setting Inputs/outputs X.CO I P.CO.source Inactive ADDITIONAL IOs DIGITAL IN Digital büS Fieldbus EXT-ERROR.source Inactive Digital büS Fieldbus EXT-ERROR.para Safepos Stop DIGITAL.type Normally open Normally closed DIGITAL OUT 1 FUNCTION Position limit...
  • Page 142 Typ 3363, 3364, 3365 Operating structure and factory setting Inputs/outputs SIGNAL CMD* ADDITIONAL IOs ANALOG OUT büS ANALOG.typ 0-5 V 0-10 V 4-20 mA 0-20 mA SCALE Minimum 100% Maximum Fig. 77: Operating structure – 2-c, “Inputs/outputs” configuration area 7) Only available in devices with process control function.
  • Page 143 The Industrial Communication menu is described in the separate software manual. Download at: www.burkert.com / Type 3363 / Downloads “Operating instruc- tions” / Software manual Type 3360, 3361, 3363..Fig. 79: Operating structure – 3, Industrial communication 24) Only available in devices with analogue output option.
  • Page 144 Typ 3363, 3364, 3365 Operating structure and factory setting Process controller Start-up assistant for process control START-UP P.CO.inactive P.CONTROL active P.CONTROL inactive PID.PARAMETER DBND 1.0000 Value Unit 999.0 s 0.0 s 0.0% UNIT No unit Per cent Temperature Flow Mass flow...
  • Page 145 Typ 3363, 3364, 3365 Operating structure and factory setting Process controller MAINTENANCE CALIBRATION P.TUNE P.LIN Fig. 81: Operating structure – 3-b, process controller maintenance English...
  • Page 146 Typ 3363, 3364, 3365 Operating structure and factory setting Display Brightness 100% Contrast Screen saver Wait period 1 minute 2 minutes 5 minutes 15 minutes 30 minutes 60 minutes Brightness Fig. 82: Operating structure – 4-a, “Display” configuration area Display...
  • Page 147 Typ 3363, 3364, 3365 Operating structure and factory setting General settings Mode Status LED NAMUR operation mode Valve mode Valve mode + warnings LED off Yellow Valve open Green Valve closed büS Displayed name Location Description Advanced Unique device name...
  • Page 148 Typ 3363, 3364, 3365 Operating structure and factory setting General settings Quickstart Display Diagnostics Active Inactive Language English German French Password protection Passwords Advanced user Change passwords Installer Physic. Units Current • • • Frequency • • • Length •...
  • Page 149 Typ 3363, 3364, 3365 Operating structure and factory setting General settings Physic. Units Speed • • • ft/min °C Temperature °F Time • • • µs Voltage µV Fig. 87: Operating structure – 5-c, configuration area “General settings” 40) Only available on display.
  • Page 150 Typ 3363, 3364, 3365 Operating structure and factory setting General settings MAINTENANCE Device information Displayed name Ident. number Serial number Software identification number Software version büS version Hardware version Product type Manufacture date eds version Device driver Reset devices Restart...
  • Page 151 Typ 3363, 3364, 3365 Operating structure and factory setting General settings MAINTENANCE Simulation PROCESS SIMULATION On / Off 1.PT1 PROCESS.form 2.PT1 Linear NON-LINEARITY GP 1:25 GP 1:33 GP 1:50 GP 25:1 GP 33:1 GP 50:1 Dead time 1.PT1 t 2. PT1 t...
  • Page 152 Typ 3363, 3364, 3365 Operating structure and factory setting General settings DIAGNOSTICS Device status Operating duration Device temperature Power supply Min./max. Values Max temperature Min. temperature Max. supply voltage Min. supply voltage Removable storage status Unknown status Memory available Memory not available Memory not available (notification be...

  • Page 153: Context Menu For Operation On Display

    In the Bürkert Communicator PC software, the partially identical menus are integrated differently into the operating structure. A detailed description of the Bürkert Communicator PC software can be found in the respective ope- rating instructions. Download at: www.burkert.com / Communicator Home screen CONFIGURATION...
  • Page 154 Typ 3363, 3364, 3365 Operating structure and factory setting Home screen CONFIGURATION View 1 Views Positioner Context menu Inputs/outputs Present notifications are Message overview displayed. Help Process Set shortcut controller Where am I? Advanced user Change user level Display Installer Bürkert General...

  • Page 155: Industrial Ethernet

    Typ 3363, 3364, 3365 Industrial Ethernet INDUSTRIAL ETHERNET To allow connection to an Ethernet network, the electromotive control valve with integrated fieldbus gateway is optionally available. Supported fieldbus protocols: EtherNet/IP, PROFINET, Modbus TCP. 18.1 Fieldbus gateway description Display module Fieldbus gateway Fieldbus connector M12 (2-port Ethernet switch) Fig.
  • Page 156 Typ 3363, 3364, 3365 Industrial Ethernet 18.1.2 LEDs for indicating network connection status The LEDs for indicating network connection status are located inside the fieldbus gateway. To access it, turn the cover counterclockwise. Interfaces X1 and X2 2-port Ethernet switch...

  • Page 157: Technical Data Industrial Ethernet

    Typ 3363, 3364, 3365 Industrial Ethernet 18.2 Technical data Industrial Ethernet 18.2.1 PROFINET IO specifications Topology recognition LLDP, SNMP V1, MIB2, Physical Device Minimum cycle time 10 ms not supported MRP media redundancy MRP client is supported Additional supported features...

  • Page 158: Projecting Via Fieldbus

    The start-up files required for the respective project planning software and their description are available on the Internet. Download at: www.burkert.com / Type 3363 / Downloads “Software” / Initiation Files Please refer to the documentation of your project design software for instructions regarding the installation of the start-up files.
  • Page 159 You have set the Ethernet parameters to connect the device to the PLC network. The complete Industrial Communication menu is described in the separate software manual. Download at: www.burkert.com / Type 3363 / Downloads “Operating instructions” / Software manual Type 3360, 3361, 3363..

  • Page 160: Web Server

    Typ 3363, 3364, 3365 Industrial Ethernet 18.4 Web server The configuration of the EtherNet participant, required to connect to the network, can be run via a web server. 18.4.1 Connecting to the web server → Set IP address in the PC network card.
  • Page 161 Typ 3363, 3364, 3365 Industrial Ethernet With EtherNet/IP, DHCP or BOOTP can also be set (NOT by default). In this process, the IP address is acquired from a DHCP server. → Open an Internet browser. → Enter Default-IP 192.168.0.100. (On EtherNet/IP devices, the IP address is assigned by a DHCP server. If no address is assigned via DHCP within 1 minute, the device uses the default IP 192.168.0.100.)
  • Page 162 Typ 3363, 3364, 3365 Industrial Ethernet Configuration: → Enter the device name and IP address for the Ethernet participant. The device name assigned here is used later during project planning (e.g. under STEP 7). → Confirm with Commit changes. → Conduct a power reset of the Ethernet participant to incorporate the changed parameters.

  • Page 163: Canopen

    The eds file and the associated description are available on the Internet. Download at: www.burkert.com / Type 3363 / Downloads “Software” / Initiation Files Please refer to the documentation of your project design software for instructions regarding the installation of the start-up files.

  • Page 164: 20 Büs

    Configuration of büS networks Additional information about the configuration of büS networks can be found on the Internet. Download at: www.burkert.com / Type 8922 / Downloads / User Manuals / Software instructions Type 8922, MExx | Software of f(x) configuration English...

  • Page 165: Maintenance

    Typ 3363, 3364, 3365 Maintenance MAINTENANCE WARNING! Risk of injury due to improper maintenance work. ▶ Maintenance may be carried out only by trained specialist technicians and with the appropriate tools. ▶ Secure the system against unintentional activation. ▶ Ensure a controlled restart after maintenance is completed.

  • Page 166: Replacing The Diaphragm

    Typ 3363, 3364, 3365 Maintenance 21.2 Replacing the diaphragm DANGER! Risk of injury from high pressure. ▶ Before working on the system or device, switch off the pressure and ventilate or empty the lines. WARNING! Risk of injury due to improper installation work. ▶ The diaphragm may be replaced only by trained technicians and with the appropriate tools.
  • Page 167 Typ 3363, 3364, 3365 Maintenance 21.2.3 Removing actuator from the valve body Prerequisites: MANUAL operating state, valve position 100% open, supply voltage switched off. WARNING! Risk of injury from electric shock. Risk of crushing by mechanically powered parts. ▶ Switch off the supply voltage. ▶ For devices with SAFEPOS energy-pack: completely remove the SAFEPOS energy-pack. Wait until the LED light ring is no longer lit and ensure that the LED light ring is not in “LED off”...
  • Page 168 Typ 3363, 3364, 3365 Maintenance 21.2.4 Replacing the diaphragm → Unbutton or unscrew the old diaphragm (see “Tab. 52: Fixture types for diaphragms”). If the diaphragm has a bayonet catch: → Detach the diaphragm by turning it 90° and remove it.
  • Page 169 Typ 3363, 3364, 3365 Maintenance Fixture of buttoned diaphragm: → Attach buttons of diaphragm in compressor. → Align diaphragm. The mark tab of the diaphragm must protrude from the valve body at a right angle to the longitudinal axis of the pipeline (see “Fig. 101”).
  • Page 170 Typ 3363, 3364, 3365 Maintenance Perform M.SERVICE for devices without a display module: ATTENTION! Malfunction is valve position is not fully open. ▶ The valve must be in the position “valve 100% open” before the M.SERVICE is triggered. The two buttons for triggering M.SERVICE are located beneath the blind cover. For devices equipped with a display module, the buttons have no function. The M.SERVICE is triggered on the display.
  • Page 171 Typ 3363, 3364, 3365 Maintenance → Start M.SERVICE. The following text appears: “Processing. Please wait.” “Finished.” The function M.SERVICE has now been executed. Tighten nuts gradually: WARNING! Risk of injury when failing to observe tightening torque value. Failure to observe the tightening torque value is dangerous due to the risk of damage to the device.

  • Page 172: Maintenance Notifications

    Typ 3363, 3364, 3365 Maintenance 21.3 Maintenance notifications Maintenance notifications are displayed in the following LED operation modes: • Valve mode + warnings (factory pre-set) The LED light ring alternatingly flashes blue and the colour indicating the valve position. • NAMUR operation mode. The LED light ring lights up blue.

  • Page 173: Troubleshooting And Messages

    Typ 3363, 3364, 3365 Troubleshooting and messages TROUBLESHOOTING AND MESSAGES 22.1 Error notifications Device error notifications are displayed as follows: • Valve mode The LED light ring alternatingly flashes red and the colour indicating the valve position. • Valve mode + warnings (factory pre-set).
  • Page 174 Typ 3363, 3364, 3365 Troubleshooting and messages Message Description Device behaviour Action Internal error: reverbation Signal failure of the Error notification. Contact Bürkert service. sensor signal failure. position sensor. Actuator is moving to the safety position. Manual operation not possible. Internal error: …...

  • Page 175: Notifications On Device Status "Out Of Specification

    Typ 3363, 3364, 3365 Troubleshooting and messages 22.2 Notifications on device status “Out of specification” Notifications on device status “Out of specification” are displayed in the following LED operation modes: • Valve mode + warnings (factory pre-set). The LED light ring alternatingly flashes yellow and the colour indicating the valve position.

  • Page 176: Notifications On Device Status "Function Check

    Typ 3363, 3364, 3365 Troubleshooting and messages 22.3 Notifications on device status “Function check” Notifications on device status “Function check” are displayed in the following LED operation modes: • Valve mode + warnings (factory pre-set). The LED light ring alternatingly flashes orange and the colour indicating the valve position.

  • Page 177: Cleaning

    Typ 3363, 3364, 3365 Cleaning CLEANING ATTENTION! Do not use alkaline cleaning agents to clean the surfaces of the device. 23.1 Rinsing the valve body The device has a M.CLEAN function for residue-cleaning of parts in contact with media. When running the M.CLEAN function, the valve continuously changes between the 80% and 100% open posi- tions.

  • Page 178: Accessories, Replacement Parts

    Typ 3363, 3364, 3365 Accessories, replacement parts ACCESSORIES, REPLACEMENT PARTS CAUTION! Risk of injury and/or damage due to incorrect parts. Incorrect accessories and unsuitable spare parts may cause injuries and damage to the device and the area around it. ▶ Use only original accessories and original spare parts from Bürkert.

  • Page 179: Communication Software

    USB interface on the PC and the USB büS interface, which is available as an accessory (see “Tab. 58: Accessories”). 24.2 Spare parts 24.2.1 Spare parts for valve Type 3363, 3364, 3365 Spare parts for Type 3363, 3364, 3365 Order number SAFEPOS energy-pack 285 834 Tab.

  • Page 180: Disassembly

    Typ 3363, 3364, 3365 Disassembly DISASSEMBLY DANGER! Risk of injury due to high pressure and escaping medium. If the device is pressurised while being disassembled, there is a risk of injury due to sudden depressuri- sation and medium discharge. ▶ Turn off the pressure before dismantling the device. Vent or empty the lines.

  • Page 181: Packaging, Transport

    Typ 3363, 3364, 3365 Packaging, transport PACKAGING, TRANSPORT CAUTION! Risk of injury due to a heavy device. During transportation or installation work, the device may fall down and cause injuries. ▶ Transport, install and remove heavy device with the aid of a second person only. ▶ Use suitable tools.
  • Page 182 www.burkert.com...

This manual is also suitable for:

33643365Ae3363Ae33

Table of Contents