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Summary of Contents for Custom Crimp CC200
- Page 1 Innovating SMART Hose Assembly Solutions Since 1979 6.30" 160mm Max Head Opening W/O Dies 7.17" 182mm Max Head Opening W/O Dies CC200 / CC400 CRIMPERS OPERATORS MANUAL WITH DIAL MICROMETER STYLE ADJUSTMENT...
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Page 2: Safety Precautions
SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE. • CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. -
Page 3: Table Of Contents
T R O U B L E S H O O T I N G - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11 CC200 / CC400 CRIMPERS REPLACEMENT ACCESSORIES------------------------------------------------------------------------12 COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------13 CUSTOM CRIMP®... -
Page 4: Component Parts & Technical Data
Master die travel: 38mm / 1.5" minimum use of space Reservoir capacity: 8 US Gallons Oil type: ISO 46 Hydraulic Oil CC200 Hydraulic Hose Crimper CC400 Technical Specifications Crimping force: 260 Ton Metric Micrometer Hydraulic hose capacity: 2 Spiral = 2½",... -
Page 5: Initial Set Up & Maintenance
Innovating SMART Hose Assembly Solutions Since 1979 INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord. -
Page 6: Intermediate Adapter Die Installation
Innovating SMART Hose Assembly Solutions Since 1979 INTERMEDIATE ADAPTER DIE INSTALLATION • Dies are available for the CC200 crimper in 84S, 99S and 130S Series • Dies are available for the CC400 crimper in 84S, 99S and 145S Series • A set of 130mm O.D - 99mm I.D. Intermediate Dies is furnished with the CC200 crimper. -
Page 7: Hydraulic Die Installation
Innovating SMART Hose Assembly Solutions Since 1979 HYDRAULIC DIE INSTALLATION Install Intermediate Adapter Dies as shown previously making certain that the Intermediate Adapter Die I.D. matches the Hydraulic Die O.D. Bring the crimper head to fully opened position as shown in photo A. -
Page 8: Accustop Tm Coupling Stop Set
Innovating SMART Hose Assembly Solutions Since 1979 AccuStop COUPLING STOP SET UP Coupling Stop The AccuStop coupling stop eliminates guesswork Coupling Stop allowing the operator to visually observe exactly where Clamp the crimp will be positioned on the fitting without the need for trial and error and product scrap due to poor crimp positioning. -
Page 9: Crimping
Innovating SMART Hose Assembly Solutions Since 1979 CRIMPING CRIMPING Select the correct die for the combination of hose and fitting being crimped. Consult the hose and fitting manufacturer’s specifications for the correct die to use and the final crimp diameter required. The final crimp diameter will be the closed diameter stamped on the face of the die plus the number shown on the micrometer gage. -
Page 10: C A L I B R At I O
Innovating SMART Hose Assembly Solutions Since 1979 CALIBRATION Step 1. Use a 0.050" allen wrench to Step 2. Rotate the micrometer shaft Step 3. Align the numbers on the dial so loosen the set screw on the black knob counter clockwise until the shaft stops that 20 is shown in the black and 75 is spinning. -
Page 11: Troubleshooting
Innovating SMART Hose Assembly Solutions Since 1979 TROUBLESHOOTING PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL • Check supply voltage to see that it matches the voltage specified on the tag attached to the crimper. • If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot. •... -
Page 12: Cc200 / Cc400 Crimpers Replacement Accessories
Innovating SMART Hose Assembly Solutions Since 1979 CC200 / CC400 REPLACEMENT ACCESSORIES Dial Micrometer Assembly Foot Pedal Assembly 99mm Quick Change Tool Intermediate Die Removal Tool CC200 Crimper P/N:102941-450 P/N:104118 P/N:102571 P/N:5691A13 CC400 Crimper P/N:102941-60 Manual Back Stop Die Rack 9 Station Die Holders... -
Page 13: Component Parts Breakdown
Innovating SMART Hose Assembly Solutions Since 1979 COMPONENT PARTS BREAKDOWN... - Page 14 Innovating SMART Hose Assembly Solutions Since 1979 COMPONENT PARTS BREAKDOWN...
- Page 15 Innovating SMART Hose Assembly Solutions Since 1979 COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange 91101A033 1/2 Lock Washer 92865A714...
- Page 16 Innovating SMART Hose Assembly Solutions Since 1979 COMPONENT PARTS BREAKDOWN CC Crimper Table Assembly (101755) Item Part Number Description 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030 5/16-18 Hex Nut 101754 CC Crimper Table Top...
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Page 17: Customcrimp® "No-Nonsense" Warranty Statement
318 North Co. Rd 400 East Valparaiso IN 46383 If any product or part manufactured by Custom Crimp® is found to be defective by Custom Crimp®, at its option, Custom Crimp® will either repair or replace the defective part or product and return via ground transportation, freight prepaid. -
Page 18: Custom Crimp® Contact Information
Innovating SMART Hose Assembly Solutions Since 1979 CUSTOM CRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. CUSTOM CRIMP® | Custom Machining Services, Inc. 326 North 400 East Valparaiso, IN 46383 Visit us at: www.customcrimp.com For sales: ccsales@customcrimp.us For support: ccsupport@customcrimp.us...
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