Custom Crimp D160S-T420 Operator's Manual
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Custom Crimp D160S-T420 Operator's Manual

Portable service hose crimper
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D160S-T420 Portable
D160S-T420 Portable
D160S-T420 PORTABLE SERIES HYDRAULIC CRIMPERS
Updated 05/01/2017
D160S-T420 Portable Series hydraulic hose crimpers with the T420 Micrometer
Style Adjustment and 62 tons of crimping force has the capability to crimp hoses up
to 1" 6SP*.
UNIQUE USER FRIENDLY T420 MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and fittings.
INDICATOR LIGHT
Service Hose Crimper
Service Hose Crimper
OPERATORS MANUAL
WITH LED

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Summary of Contents for Custom Crimp D160S-T420

  • Page 1 D160S-T420 Portable Service Hose Crimper Service Hose Crimper D160S-T420 Portable Series hydraulic hose crimpers with the T420 Micrometer Style Adjustment and 62 tons of crimping force has the capability to crimp hoses up to 1" 6SP*. UNIQUE USER FRIENDLY T420 MICROMETER STYLE ADJUSTMENT •...

  • Page 2: Safety Precautions

    CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. • ALWAYS WEAR EYE PROTECTION. MODELS COVERED • This manual is applicable for the D160S-T420 series crimpers. • A “T420” Micrometer Style Adjustment is only available on this model.

  • Page 3: Table Of Contents

    TABLE OF CONTENT SAFETY PRECAUTIONS------------------------------------------------------------------------------------------------------------------2 BULLETIN MICRO-CRIMP SIGHT INDICATOR / LED INDICATOR LIGHT SERIES-----------------------------------------------4 HOW TO REPLACE THE LED INDICATOR LIGHT BATTERIES-------------------------------------------------------------------------5 COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------6 D160S-T420 PORTABLE SERIES CRIMPERS----------------------------------------------------------------------------------------------7 FEATURES-------------------------------------------------------------------------------------------------------------8 INITIAL SET UP-----------------------------------------------------------------------------------------------------------------------------9 LUBRICATION PROCEDURE-----------------------------------------------------------------------------------------10 CRIMPING WITH STANDARD...

  • Page 4: Bulletin Micro-Crimp Sight Indicator / Led Indicator Light Series

    Crimpers with Micro-Crimp Sight Indicator Button have been upgraded with LED Indicator Light. Lubrication, Calibration and Repair procedures continue to be similar for all D100-T420 / D160-T420 stand alone series crimpers. D160S-T420 SERIES CRIMPER WITH UPGRADED WITH MICRO-CRIMP SIGHT INDICATOR BUTTON LED INDICATOR LIGHT...

  • Page 5: How To Replace The Led Indicator Light Batteries

    D160S-T420 Portable Service Hose Crimper HOW TO REPLACE THE LED INDICATOR LIGHT BATTERIES The LED Indicator Light beginning to diminish. Note: If the LED Indicator Light becomes diminish/weak/and or if the LED indicator does not light up, replace the (2) AA batteries as needed.

  • Page 6: Component Parts & Technical Data

    D160S-T420 Portable Service Hose Crimper COMPONENT PARTS & TECHNICAL DATA Powerful 62 Ton 18-½" Hydraulic Cylinder CustomCrimp QR Code ® Removable Pusher High strength frame for better stability and performance Adjustable Retraction Stop Standard T420 Pressure Plate Metric Micro-Crimp Adjuster...

  • Page 7: D160S-T420 Portable Series Crimpers

    D160S-T420 Portable Service Hose Crimper D160S-T420 PORTABLE SERIES CRIMPERS The D160S-T420 Portable Series hydraulic hose crimpers paired with either a ValPower® Hand Pump, Pneumatic Pump or Multi-Electric Pump make the perfect combination for portable crimping requirements. D160-SH-T420 Portable Series Crimpers...

  • Page 8: Features

    D160S-T420 Portable Service Hose Crimper FEATURES D160S-T420 Series rugged Open design, two piece rubber T420 Micrometer “Micro-Crimp steel frame and strain rods for caged die set for heavy duty Adjuster” is fully adjustable to strength, stability, performance, environments and removable...

  • Page 9: Initial Set

    62 tons of crimping force can be carried to almost any location where service is required. • If the D160S-T420 series crimper is going to be used in the shop is recommended to mount the crimper on a sturdy workbench in a well- lit area.

  • Page 10: Lubrication Procedure

    D160S-T420 Portable Service Hose Crimper LUBRICATION PROCEDURE Grease Point # 1 Place a thin layer of CrimpX oil (supplied with crimper) or a high pressure molybdenum high pressure grease on the surface of the cone base. Photo # 1 (as shown in photo # 1).

  • Page 11: Crimping With Standard T420 Pressure Plate

    D160S-T420 Portable Service Hose Crimper CRIMPING WITH STANDARD T420 PRESSURE PLATE Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base.
  • Page 12 D160S-T420 Portable Service Hose Crimper CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 4: Place the Lubricated Die Set squarely in the cone base. Note: Make sure the split of the die cages is facing the operator. (as shown). Step 5: Align the fitting in the die set according to the hose and fitting manufacturer’s recommendation.
  • Page 13 D160S-T420 Portable Service Hose Crimper CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 7: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. CAUTION: Damage to pusher and retaining ring can occur if misaligned.
  • Page 14 D160S-T420 Portable Service Hose Crimper CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 8: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fitting manufacturer for the combination of hose and fitting being crimped. For example: With a 23mm die set and the Micro-Crimp Adjuster set at 3.0, the finished crimp diameter would be 26.0 mm (23mm + 3.0mm).
  • Page 15 D160S-T420 Portable Service Hose Crimper CRIMPING WITH STANDARD T420 PRESSURE PLATE Step 11: Check the final crimp diameter with calipers to confirm that it is within manufacturer’s specifications. Note: Always consult with your hose and fitting manufacturer to obtain the most current crimp specifications.

  • Page 16: Crimping With Notched T420 Pressure Plate

    D160S-T420 Portable Service Hose Crimper CRIMPING WITH NOTCHED T420 PRESSURE PLATE WHEN USING THE NOTCHED T420 PRESSURE PLATE, FOR USE WITH 90 DEGREE FITTING ONLY, FOLLOW THESE PROCEDURES: Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base.
  • Page 17 D160S-T420 Portable Service Hose Crimper CRIMPING WITH NOTCHED T420 PRESSURE PLATE Step 2: Place the Lubricated Die Set squarely in the cone base. Note: Make sure the split of the die cages is facing the operator. (as shown). Step 5: Align the 90 degree fitting in the die set according to the hose and fitting manufacturer’s recommendation.
  • Page 18 D160S-T420 Portable Service Hose Crimper CRIMPING WITH NOTCHED T420 PRESSURE PLATE CAUTION: DO NOT MISALIGN NOTCHED Step 7: PRESSURE PLATE OR DAMAGE WILL OCCUR. Note: MUST follow these steps when crimping with the notched pressure plate. A. Die split must face the operator.
  • Page 19 D160S-T420 Portable Service Hose Crimper CRIMPING WITH NOTCHED T420 PRESSURE PLATE Step 8: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fitting manufacturer for the combination of hose and fitting being crimped. For example: With a 23mm die set and the Micro-Crimp Adjuster set at 3.0, the finished crimp diameter would be 26.0 mm (23mm + 3.0mm).
  • Page 20 D160S-T420 Portable Service Hose Crimper CRIMPING WITH NOTCHED T420 PRESSURE PLATE Step 11: Check the final crimp diameter with calipers to confirm that it is within manufacturer’s specifications. Note: Always consult with your hose and fitting manufacturer to obtain the most current crimp specifications.

  • Page 21: Calibration Check Procedure

    D160S-T420 Portable Service Hose Crimper CALIBRATION CHECK PROCEDURE THE CRIMPER IS CALIBRATED PRIOR TO SHIPMENT, BUT A CALIBRATION CHECK IS RECOMMENDED PRIOR TO USING THE CRIMPER FOR THE FIRST TIME. Note: Follow the lubrication procedure prior to calibration check. CAUTION: Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base.
  • Page 22 D160S-T420 Portable Service Hose Crimper CALIBRATION CHECK PROCEDURE Step 4: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring Refer to page 11 for details if needed.
  • Page 23 D160S-T420 Portable Service Hose Crimper CALIBRATION CHECK PROCEDURE Step 7: Continue to apply pressure, If the ram extends, the dies are completely closed, the micrometer touched the red button, and the LED indicator light is turned on as shown, the crimper is correctly calibrated.

  • Page 24: Included Accessories

    D160S-T420 Portable Service Hose Crimper INCLUDED ACCESSORIES T420 Micrometer Pusher P/N:100825 Standard T420 Pressure Plate Die Removal Magnet P/N:103085 P/N:103270 P/N:104679 CRIMPX Die Lubricant Oil: 3/8 Quick Disconnect 10,000 psi Hose Assembly 4 oz bottle with dauber cap Female Installed...

  • Page 25: Available Accessories

    D160S-T420 Portable Service Hose Crimper AVAILABLE ACCESSORIES ValPower® ValPower® Notched Pressure Plate ValPower® Pneumatic Pump 10,000 psi Multi-Electric Pump P/N:104662 Hand Pump 10,000 psi P/N:VAP-10-100 P/N:VHP-10-43 Die Storage Shelf D165 Coupling Stop T420 Rubber Die Cages CustomCrimp Notched Digital ®...

  • Page 26: Troubleshooting

    D160S-T420 Portable Service Hose Crimper TROUBLESHOOTING PROBLEM: THE CRIMPER WILL NOT RUN AT ALL • The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. • Check the wall outlet. The crimper comes from the factory wired for a 115 volt single phase circuit. Use of extension cords or outlets with inadequate power can damage the motor.

  • Page 27: Component Parts Breakdown

    8 PC DIE FINGER SET 102997-XX CUSTOM CRIMP DIE CAGE VARIES WITH THE DIE SIZE 8 PC DIE FINGER SET CUSTOM CRIMP DIE CAGE HALF T420 SERIES PART NUMBER DESCRIPTION CUSTOM CRIMP DIE CAGE HALF T420 SERIES 102997-BLACK T420 CUSTOM CRIMP DIE CAGE HALF-BLACK...
  • Page 28 D160S-T420 Portable Service Hose Crimper COMPONENT PARTS BREAKDOWN 60 Ton Cylinder / Top Flange Assembly (102219) Item Part Number Description 102158 60 Ton Body / Top Flange 100651 60 Ton Piston 227-9250 227 Disogrin O-Ring 101106 Piston End Cap 100760_12...
  • Page 29 D160S-T420 Portable Service Hose Crimper COMPONENT PARTS BREAKDOWN D165 - T420 Crimper Sub Assembly ITEM PART NUMBER DESCRIPTION 102219 D165 60 Ton Cylinder Assembly 102270 8 1/4" Strain Rod 104727 D165 - T420 Base Flange 103270 D165 - T420 Press Plate...
  • Page 30 D160S-T420 Portable Service Hose Crimper COMPONENT PARTS BREAKDOWN D165 Micrometer Mount Assembly (102220) Item Part Number Description 102214 Micrometer Suspension Flange 102217 Micrometer Brace 102215 Micrometer Base Bracket 91253A194 8-32 x 1/2 HSFHCS 98296A245 3/16 Dia. x 1/2 Spring Pin...

  • Page 31: Customcrimp® "No-Nonsense" Warranty Statement

    D160S-T420 Portable Service Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.

  • Page 32: Customcrimp ® Contact Information

    Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773 www.customcrimp.com See the complete line of Custom Crimp Crimpers and Accessories at: ® www.customcrimp.com (219) 462-6128...

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