Custom Crimp D160-T420 Series Operator's Manual

Custom Crimp D160-T420 Series Operator's Manual

Hydraulic hose crimper

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D160-T420 / D165-T420 SERIES HYDRAULIC
HOSE CRIMPER OPERATORS MANUAL

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Summary of Contents for Custom Crimp D160-T420 Series

  • Page 1 D160-T420 / D165-T420 SERIES HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...
  • Page 2: Models Covered

    MODELS COVERED This manual is applicable to diff erent variations of the D160-T420 Series and D165-T420 Series Crimpers. Crimping, calibration and repair procedures are similar for all models. SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE • USING CRIMPER CRIMPER CAN PRODUCE 60 TONS OF FORCE.
  • Page 3 Pump - D165---------------------------------------------------------------------------------------------------Electric - D160 Series------------------Pump Not included - Manual, Pneumatic or Electric Available) Pump HP- D165 Series--------------------------------------------------------------------------------1 HP(110V) Reservoir Capacity - D165------------------------------------------------------------------------------------1 Gal Oil Type-------------------------------------------------------------------------------------ISO Viscosity Grade 46 Electric Power Requirement - D165--------------------------------------------------------------110V-15 Amp D165-T420 Series Crimper D160-T420 Series Crimper...
  • Page 4 CRIMPERS DIES STOP NOT INCLUDED). REMOVABLE PUSHER MICRO-CRIMP ADJUSTER PRESSURE PLATE RESERVOIR CALIBRATION AUTOMATIC STOP ADJUSTMENT SCREW SWITCH T420 FLEX DIE SET PNEUMATIC START/ STOP SWITCH MANUAL, PNEUMATIC AND ELECTRIC POWER SOURCES ARE AVAILABLE D160-T420 SERIES CRIMPER FOR THE D160-T420 SERIES...
  • Page 5 FOLLOW THESE STEPS BEFORE USING THE CRIMPER FOR THE FIRST TIME • Plug the D165-T420 crimper directly into a 110 volt wall outlet. CAUTION: DO NOT RUN THE CRIMPER ON AN EXTENSION CORD AS LOW VOLTAGE CAN DAMAGE THE MOTOR. •...
  • Page 6 Make certain that the cone Select the correct die set for Lubricate the die fi ngers with base is clean and lubricated the hose-fi tting combination the moly disulfi de grease prior to inserting the die set. from the manufacturers furnished with the crimper.
  • Page 7: Calibration Instructions

    CALIBRATION INSTRUCTIONS Insert any die set and the Compression Plate in the cone base as shown. • Note: There should not be a fi tting in the die set when checking calibration. Set the Micro Crimp Adjuster as follows at “0”. •...
  • Page 8 PROBLEM: CRIMPER WILL NOT RUN AT ALL • The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped • Check the wall outlet. The crimper comes from the factory wired for a 115 volt single phase circuit. Use of extension cords or outlets with inadequate power can damage the motor .
  • Page 9 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp, at its option, CustomCrimp will either repair or replace the defective part or product and return via ground transportation, freight prepaid. Custom Crimp will not cover any incoming or outgoing freight charges for machines sold outside The United States.
  • Page 10 Custom Crimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773 www.customcrimp.com See the complete line of CustomCrimp ® Crimpers and Accessories at: CustomCrimp www.customcrimp.com (219) 462-6128 ®...

This manual is also suitable for:

D165-t420 series

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