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Summary of Contents for Custom Crimp CC25
- Page 1 CC25 HYDRAULIC CRIMPER OPERATORS MANUAL...
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Page 2: Safety Precautions
Page SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER CRIMPER CAN PRODUCE 137 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS CONSULT HOSE AND FITTING MANUFACTURER’S SPECIFICATIONS FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS ALWAYS WEAR EYE PROTECTION For Parts and Service, Contact: Custom Machining Services, Inc. - Page 3 CC25 COMPONENT IDENTIFICATION Page OIL FILL PLUG CRIMP HEAD (BEHIND THE MOTOR) SYSTEM POWER SWITCH AND CIRCUIT BREAKER CRIMP ADJUSTMENT MICROMETER REMOTE START/STOP RESERVOIR DRAIN SWITCH...
- Page 4 Maximum Die Opening (Die Size Plus)-----------------------------------------------18mm Maximum Opening w/o Dies--------------------------------------------------------------86mm Length--------------------------------------------------------------------------------------------------21” Width----------------------------------------------------------------------------------------------------11” Weight----------------------------------------------------------------------------------------------195 lb Electrical Power Requirement (Std)-----------------------------------------------------110V Electrical Power Requirement (Optional)--------------------------------------220V 1 Ph Pump HP--------------------------------------------------------------------------------------------1 Hp Oil Capacity----------------------------------------------------------------------------------------13 Qt Oil Type-------------------------------------------------------------------ISO Viscosity Grade 46 Manual/Automatic Crimping-----------------------------------------------------Manual Only Inch/Metric Settings-------------------------------------------------------------------Metric Only Custom Crimp Die Series----------------------------------------------------------------------80S...
- Page 5 CRIMPING WITH THE CC25 CRIMPER Page Select the correct die set for the combination of hose and fitting being crimped. Consult the hose and fitting manufacturer’s specifications for the correct die to use. Insert each die finger individually making certain that the die size (number stamped on the face of the die) faces the front of the machine.
- Page 6 CC 25 CRIMPER CALIBRATION Page Calibration Check: Set the Micrometer at 000 and press and hold the start switch. If the dies are fully closed before the crimper shuts off, the crimper is correctly calibrated and does not require calibration.. Calibration: If the crimper needs to be recalibrated, remove the shoulder bolts holding the Micrometer in...
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Page 7: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE Page Check the tank dipstick for proper reservoir oil level. If additional oil is required fill with ISO Grade 46 hydraulic oil. Crimper Head Lubrication Remove the sponge rubber filler pads and spray a moly-disulfide lubricant into the area between the master die fingers. -
Page 8: Troubleshooting
TROUBLESHOOTING Page PROBLEM: CRIMPER WILL NOT RUN AT ALL The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. Check the wall outlet. Use of extension cords or outlets with inadequate power can damage the motor . - Page 9 NOTES Page...
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