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D165 SERIES
D165 SERIES
Updated 04/01/2021
Service Hose Crimpers
Service Hose Crimpers
D165 Series hose crimpers with the Micrometer Style Adjustment and 62 tons
of crimping force has the capability to crimp hoses up to 1" 6SP*.
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and fittings.
D165 SERIES HYDRAULIC CRIMPERS
OPERATORS MANUAL
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Table of Contents
Related Manuals for Custom Crimp D165 Series
Summary of Contents for Custom Crimp D165 Series
- Page 1 D165 SERIES Service Hose Crimpers Service Hose Crimpers D165 Series hose crimpers with the Micrometer Style Adjustment and 62 tons of crimping force has the capability to crimp hoses up to 1" 6SP*. UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT • Easy to use and read.
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Page 2: Safety Precautions
CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS. • ALWAYS WEAR EYE PROTECTION. MODELS COVERED • This manual is applicable for the D165 series crimpers. • A “Standard”, “Metric” and “DC” Micrometer Style Adjustment is available on this model. -
Page 3: Table Of Contents
D165 SERIES Service Hose Crimpers TABLE OF CONTENT SAFETY PRECAUTIONS-------------------------------------------------------------------------------------------------------------2 COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4 AVAILABLE D105 / D165 D-SERIES DRAWER ASSEMBLY / STAND--------------------------------------------------------------------5 FEATURES---------------------------------------------------------------------------------------------------------------6 INITIAL SET UP-----------------------------------------------------------------------------------------------------------------------7 LUBRICATION PROCEDURE--------------------------------------------------------------------------------------------9 CRIMPING WITH STANDARD COMPRESSION RING-----------------------------------------------------------------------------10 CRIMPING WITH NOTCHED COMPRESSION RING-----------------------------------------------------------------------------15... -
Page 4: Component Parts & Technical Data
D165 SERIES Service Hose Crimpers COMPONENT PARTS & TECHNICAL DATA 1HP/110V/Single Phase pump for fast crimps Powerful 62 Ton Hydraulic Cylinder Adjustable Retraction Stop Optional Flexible 24" Work Lamp Main Power Switch Electrical Enclosure Removable Pusher CustomCrimp QR Code ®... -
Page 5: Available D105 / D165 D-Series Drawer Assembly / Stand
Die storage drawer to keep frequently used die sets and your crimping accessories readily available D-Series Drawer Assembly / Stand D-Series Drawer Assembly / Stand is available for D105 / D165 Series Crimpers. -
Page 6: Features
D165 SERIES Service Hose Crimpers FEATURES Metric Micrometer “Micro-Crimp Open design, two piece “slide Built-in adjustable retraction Adjuster” is fully adjustable to in” die set and removable stop limits ram retraction for make precise and repeatable pusher allows the operator to quick repetitive crimps. -
Page 7: Initial Set
• Mount the crimper on a sturdy workbench in a well-lit area. Workbench should be able to support the crimper and components weight. Note: The D165 series can be mounted on the D-Series Drawer/Stand and bolted onto the workbench. (See detailed instructions included with D165 drawer/stand). - Page 8 D165 SERIES Service Hose Crimpers INITIAL SET UP • Check electrical circuit to be certain that it matches the crimper requirements shown on the voltage tag attached to the crimper cord. • Plug the D165 crimper directly into a 110 volt, 15 amp wall outlet.
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Page 9: Lubrication Procedure
D165 SERIES Service Hose Crimpers LUBRICATION PROCEDURE Grease Point # 1 Insert the pressure plate into the bottom flange of the crimper, making sure that it is seated squarely into the bottom flange. Place a thin layer of CrimpX oil (supplied with crimper) or a high... -
Page 10: Crimping With Standard Compression Ring
D165 SERIES Service Hose Crimpers CRIMPING WITH STANDARD COMPRESSION RING Note: Follow the lubrication procedure prior to crimping procedure. NOTE: FAILURE TO LUBRICATE THE DIE SET AND COMPRESSION RING COULD RESULT IN THE DIE SET SEIZING IN THE BASE FLANGE. - Page 11 D165 SERIES Service Hose Crimpers CRIMPING WITH STANDARD COMPRESSION RING Step 4: Place the Lubricated Die Set squarely in the pressure plate. Step 5: Align the Fitting in the die set according to the hose and fitting manufacturer’s recommendation. Step 6: Place the Lubricated Compression Ring over the die set and...
- Page 12 D165 SERIES Service Hose Crimpers CRIMPING WITH STANDARD COMPRESSION RING Note: Make sure the compression ring is seated evenly on the die set. CAUTION: The notches on the die set must be completely covered by the compression ring prior to starting the crimp.
- Page 13 D165 SERIES Service Hose Crimpers CRIMPING WITH STANDARD COMPRESSION RING Step 7: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. CAUTION: Damage to pusher and retaining ring can occur if misaligned.
- Page 14 D165 SERIES Service Hose Crimpers CRIMPING WITH STANDARD COMPRESSION RING Step 8: Set the Micro-Crimp Adjuster to the setting recommended by the hose and fitting manufacturer for the combination of hose and fitting being crimped. NOTE: The Metric Micro-Crimp Adjuster is a direct reading micrometer.
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Page 15: Crimping With Notched Compression Ring
D165 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED COMPRESSION RING WHEN USING THE NOTCHED COMPRESSION RING, FOR USE WITH 90 DEGREE FITTING ONLY, FOLLOW THESE PROCEDURES: Note: Follow the lubrication procedure prior to crimping procedure. CAUTION: Failure to lubricate the die set and notched compression ring could result in the die seizing in the base flange. - Page 16 D165 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED COMPRESSION RING CAUTION: DO NOT MISALIGN NOTCHED Step 7: COMPRESSION RING OR DAMAGE WILL OCCUR. Note: When crimping with the notched compression ring the “Notched” MUST face forward or damage can occur to die fingers if parts aren’t aligned properly.
- Page 17 D165 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED COMPRESSION RING Step 8: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. Refer to page 13 for details if needed.
- Page 18 D165 SERIES Service Hose Crimpers CRIMPING WITH NOTCHED COMPRESSION RING Step 10: Check the final crimp diameter with calipers to confirm that it is within manufacturer’s specifications. Note: Always consult with your hose and fitting manufacturer to obtain the must current crimp specifications.
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Page 19: Calibration Check Procedure
D165 SERIES Service Hose Crimpers CALIBRATION CHECK PROCEDURE THE CRIMPER IS CALIBRATED PRIOR TO SHIPMENT, BUT A CALIBRATION CHECK IS RECOMMENDED PRIOR TO USING THE CRIMPER FOR THE FIRST TIME. Note: Follow the lubrication procedure prior to calibration check. NOTE: FAILURE TO LUBRICATE THE DIE SET AND COMPRESSION RING COULD RESULT IN THE DIE SET SEIZING IN THE BASE FLANGE. - Page 20 D165 SERIES Service Hose Crimpers CALIBRATION CHECK PROCEDURE Step 4: Slide the Pusher onto the pusher retaining ring on the hydraulic cylinder. Note: Make sure slot in pusher goes over lip on pusher retaining ring. Refer to page 13 for details if needed.
- Page 21 D165 SERIES Service Hose Crimpers CALIBRATION CHECK PROCEDURE Step 7: If the above conditions are not met, the crimper requires recalibration, hold the micrometer barrel with a 5/16 inch open end wrench and rotate the stem either in or out with a 5/32 inch hex key wrench.
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Page 22: D105 / D165 D-Series Drawer Assembly / Stand (Instructions)
D165 SERIES Service Hose Crimpers D105/D165 D-SERIES DRAWER ASSEMBLY / STAND Install (2) 3/8-16 x 1" carriage bolts in front two holes (as shown in picture # 1). Use 3/8" plastic retaining washer to hold bolt into place. Slide the drawer slightly out to access two rear holes (as shown in picture # 2). -
Page 23: Included Accessories
D165 SERIES Service Hose Crimpers INCLUDED ACCESSORIES Metric Micrometer Pusher w/ Magnets Compression Ring Pressure Plate P/N:101587 P/N:100825-01 P/N:102213 P/N:102211 Pneumatic Pendent Switch D165 Coupling Stop CRIMPX Die Lubricant Oil: Vent Plug P/N:101349 P/N:100954 4 oz bottle with dauber cap... -
Page 24: Available Accessories
D165 SERIES Service Hose Crimpers AVAILABLE ACCESSORIES Standard Micrometer DC Micrometer Notched Compression Ring Flexible 24" Work Lamp P/N:100628 P/N:101489 (Ideal for 90 deg. Fittings) P/N:1668-02 P/N:103072 Die Storage Shelf D-Series Drawer Die Removal Magnet CRIMPX Die Lubricant: P/N:101431 Assembly/Stand... -
Page 25: Troubleshooting
D165 SERIES Service Hose Crimpers TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • The white rocker switch is also a circuit breaker. Check to see that the circuit breaker has not been tripped. • Check the wall outlet. The crimper comes from the factory wired for a 115 volt single phase circuit. Use of extension cords or outlets with inadequate power can damage the motor. -
Page 26: Component Parts Breakdown
D165 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN D100 SERIES DIE PARTS (AI-100724) ITEM PART NUMBER DESCRIPTION 101065-COLOR DIE RING HALF D100 SERIES D100 SERIES DIE PARTS (AI-100724) VARIES WITH THE DIE SIZE 8 PC DIE FINGER SET ITEM PART NUMBER... - Page 27 D165 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN 60 Ton Cylinder / Top Flange Assembly (102219) Item Part Number Description 102158 60 Ton Body / Top Flange 100651 60 Ton Piston 227-9250 227 Disogrin O-Ring 101106 Piston End Cap 100760_12...
- Page 28 D165 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN D165 Crimper Head Assembly (102 Item Part Number Descrip 102219 60 Ton Cylinder 102212 Strain 102159 Bottom F 11038 7/8 Narrow R 90499A845 7/8 - 14 H 102224 Retraction S KHA-126 Stop Rod Lock...
- Page 29 D165 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN D165 Crimper Assembly (102221) Item Part Number Description 101430 D165 Base Plate 101633 Pump Assembly 92865A540 1/4-20 x 3/4 HHCS 91102A029 1/4 Lock Washer 90126A029 1/4 Flat Washer 102161 D165 Crimper Head Assembly...
- Page 30 D165 SERIES Service Hose Crimpers COMPONENT PARTS BREAKDOWN D165 Micrometer Mount Assembly (102220) Item Part Number Description 102214 Micrometer Suspension Flange 102217 Micrometer Brace 102215 Micrometer Base Bracket 91253A194 8-32 x 1/2 HSFHCS 98296A245 3/16 Dia. x 1/2 Spring Pin...
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Page 31: Customcrimp® "No-Nonsense" Warranty Statement
D165 SERIES Service Hose Crimpers CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material. -
Page 32: Customcrimp ® Contact Information
Service Hose Crimpers CONTACT US CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773 www.customcrimp.com See the complete line of Custom Crimp Crimpers and Accessories at: ® www.customcrimp.com (219) 462-6128...
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