Custom Crimp CC150MOB Series Operator's Manual
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Custom Crimp CC150MOB Series Operator's Manual

Hose crimper with dial micrometer and 240 tons of crimping force has the capability to crimp up to 2" industrial hose
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CC150MOB
General Production Hose Crimper
The CC150MOB Series hose crimper with Dial Micrometer and 240 tons of
crimping force has the capability to crimp up to 2" industrial hose.
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and fittings.
4.72"
120mm
Max Head Opening
W/O Dies
CC150MOB CRIMPER OPERATORS MANUAL
WITH DIAL MICROMETER
Updated 09/2019

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Summary of Contents for Custom Crimp CC150MOB Series

  • Page 1 CC150MOB General Production Hose Crimper The CC150MOB Series hose crimper with Dial Micrometer and 240 tons of crimping force has the capability to crimp up to 2" industrial hose. UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT • Easy to use and read.

  • Page 2: Safety Precautions

    CC150MOB General Production Hose Crimper SAFETY PRECAUTIONS SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC150MOB CAN PRODUCE 240 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS.

  • Page 3: Table Of Contents

    CC150MOB General Production Hose Crimper TABLE OF CONTENT SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2 COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4 FOOT SWITCH OPEN / CLOSE FUNCTION-----------------------------------------------------------------------------------------------------5 DIE PART IDENTIFICATION----------------------------------------------------------------------------------------------------------------------6 INITIAL SET UP------------------------------------------------------------------------------------------------------------------------7 HYDRAULIC DIE INSTALLATION------------------------------------------------------------------------------------------------8 CRIMPING PROCEDURE---------------------------------------------------------------------------------------------------------9 MAKING SMALL ADJUSTMENTS------------------------------------------------------------------------------------------------9 MANUAL BACK STOP SETUP-------------------------------------------------------------------------------------------------------10 LUBRICATION AND MAINTENANCE-------------------------------------------------------------------------------------------11 TROUBLESHOOTING------------------------------------------------------------------------------------------------------12 CC150MOB CRIMPER REPLACEMENT ACCESSORIES------------------------------------------------------------------------13 CUSTOMCRIMP®...

  • Page 4: Component Parts & Technical Data

    CC150MOB General Production Hose Crimper COMPONENT PARTS & TECHNICAL DATA Manual Back Stop CustomCrimp ® QR Code Motor Crimper Head Open/Close Metric Dial Push Buttons Micrometer Foot Pedal Electrical Cord Plug In Port Open/Close Reservoir Foot Pedal 25" Mounting Holes 25"...

  • Page 5: Foot Switch Open / Close Function

    CC150MOB General Production Hose Crimper FOOT SWITCH OPEN / CLOSE FUNCTION Foot Switch Close Function: Foot Switch Open Function: The foot switch permits dies to be Allows the user to open the crimper “jogged” into position and accurately head the amount needed to remove position the fitting prior to crimping.

  • Page 6: Die Part Identification

    CC150MOB General Production Hose Crimper DIE PART IDENTIFICATION A) Master Die B) 84mm Hydraulic Die...

  • Page 7: Initial Set

    CC150MOB General Production Hose Crimper INITIAL SET UP Caution: Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Workbench should be able to support crimper weight of 400 lbs. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord.

  • Page 8: Hydraulic Die Installation

    CC150MOB General Production Hose Crimper HYDRAULIC DIE INSTALLATION Bring the crimper head to fully opened position as shown in photo A. Install the Hydraulic Dies with the quick change tool as shown in photo B. Note: The die size stamped on the face of the die should face toward the operator.

  • Page 9: Crimping Procedure

    CC150MOB General Production Hose Crimper CRIMPING PROCEDURE To begin, use your hose and fittings manufacturer’s crimp specifications to select the correct hose, fitting, die and final crimp diameter for your project Note: Prior to crimping the hose it is important to verify the insertion length. This number should be provided by your hose and fitting manufacture, or in your hose and fittings manufacturer’s specifications manual.

  • Page 10: Manual Back Stop Setup

    CC150MOB General Production Hose Crimper MANUAL BACK STOP SETUP Coupling Stop The Manual Back Stop eliminates guesswork allowing the operator to visually observe exactly where the crimp will be positioned on the fitting without the need for trial and error and Coupling Stop product scrap due to poor crimp positioning.

  • Page 11: Lubrication And Maintenance

    CC150MOB General Production Hose Crimper LUBRICATION AND MAINTENANCE Proper lubrication is essential to prevent damage to the machine and to assure accurate crimping. • Use the mini grease gun with flush fitting adapter with grease (supplied with the crimper) or a high-pressure moly grade grease can be used as well.

  • Page 12: Troubleshooting

    CC150MOB General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL • Check supply voltage to see that it matches the voltage specified on the tag attached to the crimper. • If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot.

  • Page 13: Cc150Mob Crimper Replacement Accessories

    CC150MOB General Production Hose Crimper CC150MOB REPLACEMENT ACCESSORIES Dial Micrometer Assembly Foot Pedal Assembly 84mm Quick Change Tool Manual Back Stop P/N:102941-38 P/N:104118 P/N:102572 P/N:MBS-60 Die Rack 9 Station Die Holders Crimper Stand 16 Station Mini Grease Gun w/ CRIMPX Die CRIMPX Die Lubricant 3 oz mini P/N:102616-84mm Die Holders...

  • Page 14: Customcrimp® "No-Nonsense" Warranty Statement

    CC150MOB General Production Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
  • Page 15 CC150MOB CC150MOB General Production Hose Crimper General Production Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773...

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