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Custom Crimp CC1200 Operator's Manual
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Custom Crimp CC1200 Operator's Manual

With act controller
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CC1200 CRIMPER OPERATORS MANUAL
WITH ACT
CONTROLLER
TM
1

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Summary of Contents for Custom Crimp CC1200

  • Page 1 CC1200 CRIMPER OPERATORS MANUAL WITH ACT CONTROLLER...

  • Page 2: Table Of Contents

    INDUSTRIAL CRIMP CALCULATOR --------------------------------------------------------------------13 ADAPTER DIE INSTALLATION--------------------------------------------------------------------------14 INITIAL SET UP AND MAINTENANCE --------------------------------------------------------------15 TROUBLE SHOOTING -----------------------------------------------------------------------------------------16 EXPLODED PARTS BREAKDOWN ------------------------------------------------------------------------17 For Parts and Service, Contact: Custom Machining Services, Inc. Valparaiso, In 46383 (219) 462-6128 CC1200 Crimper Operators Manual With ACT™ Controller (Revised 03/11/2016)

  • Page 3: Component Parts Identification

    COMPONENT PART IDENTIFICATION Cabinet Storage Shelves CC1200 Hose Crimper 381mm-275mm Adapter Die Master Dies 275mm-160mm Adapter Die Hydraulic Power Unit and Controls 160S Series Dies Die Release Pins Reservoir Sight Glass Return Hose 275mm-160mm Adapter Die Pressure Hose 381mm-275mm Adapter Die...

  • Page 4: Specifications And Initial Set

    CRIMPER SPECIFICATIONS AND INITIAL SET UP SPECIFICATIONS: MAX HEAD OPENING W/O DIES ------------------------------------------------------------------------489MM (19.25IN) MASTER DIE INSIDE DIAMETER -------------------------------------------------------------------------381MM (15IN) MAXIMUM DIE OPENING ----------------------------------------------------------DIE CLOSED DIAMETER + 125 MM CRIMPER SIZE -----------------------------------------------------------------44 IN WIDE X 30 IN DEEP X 74 IN HIGH WEIGHT ------------------------------------------------------------------------------------------------------6185 LB.

  • Page 5: Act Tm Control Operation

    AccuCrimp ACT CONTROL PANEL U.S. Patent No: 7,383,709 STYLUS PEN TOUCH SCREEN CONTROL PANEL EMERGENCY STOP MANUAL MODE FUNCTION: CLOSE DIES AUTO MODE FUNCTION: CYCLE START MANUAL MODE FUNCTION: OPEN DIES AUTO MODE FUNCTION: CYCLE STOP NOTE: MANUAL MODE IF THE CRIMPER IS IN , THE GREEN OPEN/CLOSE BUTTONS WILL OPEN AND CLOSE THE CRIMPER HEAD.
  • Page 6 CONTROLLER QUICK START While the ACT crimper has the ability to perform a number of fully automatic functions, manual operation is also possible. To make a manual crimp, two numbers are needed: • The closed diameter of the die (in either in or mm) •...
  • Page 7 HOW TO MAKE MINOR CORRECTIONS Due to variations in hose and fi tting tolerances a minor crimp adjustment may be required if the measured diameter of the fi nal crimp is not within the hose and fi tting manufacturer’s specifi cations. technology makes minor corrections a simple process which requires no addition or subtraction.
  • Page 8 HOW TO ADD A SAVED DIE Up to 50 different dies can be saved in the computer memory. These dies can be recalled in the set up process eliminating the need to re- enter the die size each time. To enter a saved die: From the OPTION screen, press SETUP MODE.
  • Page 9 HOW TO ADD A SAVED CRIMP • Adjust the die diameter and crimp diameter as required and place the crimper in MANUAL mode. Press SAVE. • Select a location (1-150) and press EDIT. • • Enter a description (up to 12 characters). Press SAVE and EXIT.
  • Page 10 FULL AUTO MODE With the crimper in FULL AUTO mode additional functions are available: The crimper will cycle automatically from the CRIMP button on • the touch screen, the green CYCLE START button on the panel, or the foot switch. •...
  • Page 11 ADJUST CRIMP COUNT If a production operation is interrupted for some reason, it is possible to reset the counter to where the operation was at the point of interruption. • Press the Adjust Count button from the auto crimp screen. •...
  • Page 12 ADDITIONAL FEATURES Pre-Loaded Crimp Specifi cations In addition to the ability to store up to 50 user entered dies and 100 user entered crimp settings, the ACT Controller has the capability of accepting pre loaded manufacturer’s crimp specifi cations. CustomCrimp® does not maintain these specifi...

  • Page 13: Industrial Crimp Calculator

    INDUSTRIAL CRIMP CALCULATOR The Industrial Hose Crimp Calculator is part of the ACT controller package on many Custom Crimp ® crimpers capable of crimping industrial hoses. With a few simple measure- ments, it takes the guess work out of industrial hose crimping and eliminates the need for charts and graphs.

  • Page 14: Adapter Die Installation

    ADAPTER AND DIE INSTALLATION Adapter Die Installation 381MM to 275MM and 275MM to169MM die adapters are available. With the proper combination of dies and adapters industrial hoses from 3 IN to 12 IN can be crimped. Adapter dies as well as crimping dies are removed and installed by pressing the release pins (Red Arrow) and sliding the adapter or the die horizontally out of the crimper.

  • Page 15: Initial Set Up And Maintenance

    INITIAL SET UP, LUBRICATION AND PLC RESET Initial Setup Check to be certain that the motor rotates in the direction of the arrow shown on the motor housing. If motor rotation is opposite of the direction of the arrow, reverse any two hot wires in the electrical plug. Damage to the pump can result if the motor does not rotate in the correct direction.

  • Page 16: Troubleshooting

    TROUBLESHOOTING PROBLEM: CRIMPER WILL NOT RUN AT ALL • Check the E-Stop switch to be certain that it is not depressed. A slight twist is required to release switch after it has been depressed. • PLC (Programmable Logic Control) must be reset. See instructions on the previous page. PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL •...

  • Page 17: Exploded Parts Breakdown

    EXPLODED PARTS VIEW...
  • Page 18 EXPLODED PARTS VIEW...
  • Page 19 EXPLODED PARTS VIEW...
  • Page 20 EXPLODED PARTS VIEW...
  • Page 21 EXPLODED PARTS VIEW...
  • Page 22 EXPLODED PARTS VIEW...
  • Page 23 EXPLODED PARTS VIEW...
  • Page 24 EXPLODED PARTS VIEW...
  • Page 25 EXPLODED PARTS VIEW...
  • Page 26 EXPLODED PARTS VIEW...
  • Page 27 EXPLODED PARTS VIEW...
  • Page 28 EXPLODED PARTS VIEW...
  • Page 29 If any product or part manufactured by CustomCrimp is found to be defective by CustomCrimp, at its option, CustomCrimp will either repair or replace the defective part or product and return via ground transportation, freight prepaid. Custom Crimp will not cover any incoming or outgoing freight charges for machines sold outside The United States.
  • Page 30 Custom Crimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383 Ph: (219) 462-6128 Fax: (219) 464-2773 www.customcrimp.com See the complete line of CustomCrimp ® Crimpers and Accessories at: CustomCrimp www.customcrimp.com (219) 462-6128 ®...