Custom Crimp CC150 Operator's Manual
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Custom Crimp CC150 Operator's Manual

General production hose crimper
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CC150
General Production Hose Crimper
The CC150 Series hose crimper with the Micrometer Style Adjustment and 240
tons of crimping force has the capability to crimp up to 2" industrial hose.
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and fittings.
4.72"
120mm
Max Head Opening
W/O Dies
Micrometer Style Adjustment:
Provides speed, precision
and repeatability.
CC150 CRIMPER OPERATORS MANUAL
WITH DIAL MICROMETER STYLE ADJUSTMENT
Updated 08/2017

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Summary of Contents for Custom Crimp CC150

  • Page 1 CC150 General Production Hose Crimper The CC150 Series hose crimper with the Micrometer Style Adjustment and 240 tons of crimping force has the capability to crimp up to 2" industrial hose. UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT • Easy to use and read.

  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC150 CAN PRODUCE 240 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS. • CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS AND CRIMP MEASUREMENTS.

  • Page 3: Table Of Contents

    C A L I B R AT I O N - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 TROUBLESHOOTING--------------------------------------------------------------------------------------------------10 CC150 CRIMPER REPLACEMENT ACCESSORIES--------------------------------------------------------------------------------11 COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------12 CUSTOMCRIMP®...

  • Page 4: Component Parts & Technical Data

    CC150 General Production Hose Crimper COMPONENT PARTS & TECHNICAL DATA Technical Data Metric Micrometer 240 Ton The 5 HP motor delivers the Style Adjustment Max 2SP: 2", 4SP: 1-½", 6SP: 1-¼" power needed to get the job done quickly Max Industrial: 2"...

  • Page 5: Initial Set Up & Maintenance

    CC150 General Production Hose Crimper INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord.

  • Page 6: Hydraulic Die Installation

    CC150 General Production Hose Crimper HYDRAULIC DIE INSTALLATION Bring the crimper head to fully opened position as shown in photo A. Install the Hydraulic Dies with the quick change tool as shown in photo B. Note: The die size stamped on the face of the die should face toward the operator.

  • Page 7: Tm Coupling Stop

    CC150 General Production Hose Crimper AccuStop COUPLING STOP Coupling Stop The AccuStop coupling stop eliminates guesswork Coupling Stop allowing the operator to visually observe exactly where Clamp the crimp will be positioned on the fitting without the need for trial and error and product scrap due to poor crimp positioning.

  • Page 8: Crimping

    CRIMPING/CALIBRATION CC150 General Production Hose Crimper CRIMPING CRIMPING Select the correct die for the combination of hose and fitting being crimped. Consult the hose and fitting manufacturer’s specifications for the correct die to use and the final crimp diameter required.

  • Page 9: Calibration

    CC150 General Production Hose Crimper CALIBRATION Step 1. Use a 0.050" allen wrench to Step 2. Rotate the micrometer shaft Step 3. Align the numbers on the dial so loosen the set screw on the black knob counter clockwise until the shaft stops that 20 is shown in the black and 75 is spinning.

  • Page 10: Troubleshooting

    CC150 General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL • Check supply voltage to see that it matches the voltage specified on the tag attached to the crimper. • If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot.

  • Page 11: Cc150 Crimper Replacement Accessories

    CC150 General Production Hose Crimper CC150 REPLACEMENT ACCESSORIES Dial Micrometer Assembly Foot Pedal Assembly 84mm Quick Change Tool Manual Back Stop P/N:102941-38 (Included) P/N:104118 P/N:102572 P/N:MBS-60 Die Rack 9 Station Die Holders Crimper Stand 16 Station Mini Grease Gun w/ CRIMPX Die...

  • Page 12: Component Parts Breakdown

    CC150 General Production Hose Crimper COMPONENT PARTS BREAKDOWN...
  • Page 13 CC150 General Production Hose Crimper COMPONENT PARTS BREAKDOWN...
  • Page 14 CC150 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange...
  • Page 15 CC150 General Production Hose Crimper COMPONENT PARTS BREAKDOWN OPTIONAL Crimper Table Assembly (101755) Description Item Part Number 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030 5/16-18 Hex Nut...

  • Page 16: Customcrimp® "No-Nonsense" Warranty Statement

    CC150 General Production Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
  • Page 17 CC150 CC150 General Production Hose Crimper General Production Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East...

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