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CC200 / CC400 General Production Hose Crimper The CC200 Series hose crimper with the Micrometer Style Adjustment and 340 CC20 ries impe with icro rome stme tons of crimping force has the capability to crimp up to 3" industrial hose.
SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE. • CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS.
Master die travel: 38mm / 1.5" Small Footprint for Reservoir capacity: 8 US Gallons minimum use of space Oil type: ISO 46 Hydraulic Oil CC200 Hydraulic Hose Crimper Technical Data 265 Ton Metric Micrometer Max 2SP: 2", 4SP: 2", 6SP: 1-½"...
CC200 / CC400 General Production Hose Crimper INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord.
General Production Hose Crimper DIE SET UP AND INSTALLATION • Dies are available for the CC200 crimper in 84S, 99S and 130S Series • Dies are available for the CC400 crimper in 84S, 99S and 145S Series • A set of 130mm O.D - 99mm I.D. Intermediate Dies is furnished with the CC200 crimper.
CC200 / CC400 General Production Hose Crimper HYDRAULIC DIE INSTALLATION Install Intermediate Adapter Dies as shown previously making certain that the Intermediate Adapter Die I.D. matches the Hydraulic Die O.D. Bring the crimper head to fully opened position as shown in photo A.
CC200 / CC400 General Production Hose Crimper AccuStop COUPLING STOP Coupling Stop The AccuStop coupling stop eliminates guesswork Coupling Stop allowing the operator to visually observe exactly where Clamp the crimp will be positioned on the fi tting without the need for trial and error and product scrap due to poor crimp positioning.
CC200 / CC400 General Production Hose Crimper CRIMPING / CALIBRATION CRIMPING Select the correct die for the combination of hose and fi tting being crimped. Consult the hose and fi tting manufacturer’s specifi cations for the correct die to use and the fi nal crimp diameter required.
CC200 / CC400 General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL • Check supply voltage to see that it matches the voltage specifi ed on the tag attached to the crimper. • If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot.
CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN...
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CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN...
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CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange...
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CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Crimper Table Assembly (101755) Item Part Number Description 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030...
CC200 / CC400 General Production Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
CC200 / CC400 General Production Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383...
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