Custom Crimp CC200 Operator's Manual

Custom Crimp CC200 Operator's Manual

With dial micrometer style adjustment. general production hose crimper
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CC200 / CC400
CC200 / CC400 CRIMPERS OPERATORS MANUAL
WITH DIAL MICROMETER STYLE ADJUSTMENT
Updated 01/2017
General Production Hose Crimper
Th
Th
The
The CC200 Series hose crimper with the Micrometer Style Adjustment and 340
Th
e
e
CC20
CC
CC
CC
CC
20
200
20
20
0
0
0
0
Se
S
Se
S
S e
ri
ri
ries
i
es
es
h
h
h
h
tons of crimping force has the capability to crimp up to 3" industrial hose.
The CC400 with 265 tons of crimping force has the capability to crimp up to 4"
industrial hose.
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
Q
• Easy to use and read.
• Easy to use and read.
• Ideal for repetitive crimps.
Ideal for repetitive
crimps.
• Fully adjustable micrometer for a precise crimp.
• Fully adjustable micromete
• Simple
• Simple to calibrate and minimum maintenance.
to calibrate and
min
• Micrometer style
• Micrometer style adjustment permits crimping a wide variety of hose and fi ttings.
adjustme
Max
Max Head Opening
os
ose
os
e
e
cr
cri
cr
impe
im
i m
per
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r
r
wi
wi
with
i
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th
th
t
t
t
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h
he
he
h e
M
M
M
M
i c
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icro
ic
rome
ro
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6.30"
160mm
1
W/O Dies
ter
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St
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yl
yl
yle
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Ad
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me
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nt
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a
a
a
nd
nd
nd
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3
3
3
3
3
Micrometer Style Adjustment:
Provides speed, precision
and repeatability.
7.17"
7
182mm
182
Max Head Opening
Max He
W/O Dies
W/
40
40
40
40
0

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Summary of Contents for Custom Crimp CC200

  • Page 1 CC200 / CC400 General Production Hose Crimper The CC200 Series hose crimper with the Micrometer Style Adjustment and 340 CC20 ries impe with icro rome stme tons of crimping force has the capability to crimp up to 3" industrial hose.
  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS • READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER. • CRIMPER CC200 CAN PRODUCE 340 TONS OF CRIMPING FORCE. • CRIMPER CC400 CAN PRODUCE 265 TONS OF CRIMPING FORCE. • KEEP BOTH HANDS AWAY FROM PINCH POINTS.
  • Page 3: Table Of Contents

    T R O U B L E S H O O T I N G - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 0 CC200 / CC400 CRIMPERS REPLACEMENT ACCESSORIES------------------------------------------------------------------------11 COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------12 CUSTOMCRIMP®...
  • Page 4: Component Parts & Technical Data

    Master die travel: 38mm / 1.5" Small Footprint for Reservoir capacity: 8 US Gallons minimum use of space Oil type: ISO 46 Hydraulic Oil CC200 Hydraulic Hose Crimper Technical Data 265 Ton Metric Micrometer Max 2SP: 2", 4SP: 2", 6SP: 1-½"...
  • Page 5: Initial Set Up & Maintenance

    CC200 / CC400 General Production Hose Crimper INITIAL SET UP & MAINTENANCE Do not lift the machine by the crimper head. Lift with a fork lift under the tank. Mount the crimper on a sturdy surface. Check electrical circuit to be certain that it matches the crimper requirements shown on the tag attached to the crimper cord.
  • Page 6: Die Set Up & Installation

    General Production Hose Crimper DIE SET UP AND INSTALLATION • Dies are available for the CC200 crimper in 84S, 99S and 130S Series • Dies are available for the CC400 crimper in 84S, 99S and 145S Series • A set of 130mm O.D - 99mm I.D. Intermediate Dies is furnished with the CC200 crimper.
  • Page 7: Hydraulic Die Installation

    CC200 / CC400 General Production Hose Crimper HYDRAULIC DIE INSTALLATION Install Intermediate Adapter Dies as shown previously making certain that the Intermediate Adapter Die I.D. matches the Hydraulic Die O.D. Bring the crimper head to fully opened position as shown in photo A.
  • Page 8: Tm Coupling Stop

    CC200 / CC400 General Production Hose Crimper AccuStop COUPLING STOP Coupling Stop The AccuStop coupling stop eliminates guesswork Coupling Stop allowing the operator to visually observe exactly where Clamp the crimp will be positioned on the fi tting without the need for trial and error and product scrap due to poor crimp positioning.
  • Page 9: Crimping/Calibration

    CC200 / CC400 General Production Hose Crimper CRIMPING / CALIBRATION CRIMPING Select the correct die for the combination of hose and fi tting being crimped. Consult the hose and fi tting manufacturer’s specifi cations for the correct die to use and the fi nal crimp diameter required.
  • Page 10: T R O U B L E S H O O T I N

    CC200 / CC400 General Production Hose Crimper TROUBLESHOOTING PROBLEM: CRIMPER RUNS BUT IS SLOW OR NON-FUNCTIONAL • Check supply voltage to see that it matches the voltage specifi ed on the tag attached to the crimper. • If the crimper is connected to a three phase circuit, check all three legs of the circuit to be certain that all legs are hot.
  • Page 11: Cc200 / Cc400 Crimpers Replacement Accessories

    CC200 / CC400 General Production Hose Crimper CC200 / CC400 REPLACEMENT ACCESSORIES Dial Micrometer Assembly Foot Pedal Assembly 99mm Quick Change Tool Intermediate Die Removal Tool CC200 Crimper P/N:102941-450 P/N:104118 P/N:102571 P/N:5691A13 CC400 Crimper P/N:102941-60 Manual Back Stop Die Rack 9 Station Die Holders...
  • Page 12: Component Parts Breakdown

    CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN...
  • Page 13 CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN...
  • Page 14 CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Motor and Pump Assembly (101714) ITEM PART NUMBER DESCRIPTION 101541 5 HP 1800 RPM Motor 101540 7.5 HP 1800 RPM Motor 102994 10 HP 1800 RPM Motor 101539 Motor Mounting Flange...
  • Page 15 CC200 / CC400 General Production Hose Crimper COMPONENT PARTS BREAKDOWN CC Crimper Table Assembly (101755) Item Part Number Description 101244 Die Panel 101246 End Panel 90108A030 5/16 Flat Washer 91102A030 5/16 Lock Washer 92865A581 5/16-18 X 1 Hex Bolt 95462A030...
  • Page 16: Customcrimp® "No-Nonsense" Warranty Statement

    CC200 / CC400 General Production Hose Crimper CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT CustomCrimp® “No-Nonsense” Warranty Statement All CustomCrimp® Products are warranted to be free of defects in workmanship and materials for one year from the date of installation. This warranty ends when the product becomes unusable for reasons other than defects in workmanship or material.
  • Page 17: Customcrimp® Contact Information

    CC200 / CC400 General Production Hose Crimper CONTACT US CUSTOMCRIMP®, YOUR SINGLE SOURCE FOR HOSE ASSEMBLY PRODUCTS. Products and services to support industry wide hose assembly needs. CustomCrimp ® Custom Machining Services, Inc. 326 N. County Rd. 400 East Valparaiso, IN 46383...

This manual is also suitable for:

Cc400

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