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Syntec LA596-4H Product Manual

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LA596-4H Product Manual
匯出日期:2024-02-01
修改日期:2023-12-25

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Summary of Contents for Syntec LA596-4H

  • Page 1 LA596-4H Product Manual 匯出日期:2024-02-01 修改日期:2023-12-25...
  • Page 2 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual About this user manual  – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Thank you for buying our robot products.
  • Page 4 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Warning 1. If the use of robots or related equipment exceeds the conditions of use and product specifications described in this manual, the warranty will be invalid.
  • Page 5 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 1 Contents • Contents • Safety •...
  • Page 6: Table Of Contents

    联达产品/LEANTEC Products                              –                              LA596-4H Product Manual • Tightening of hexagon socket screws •...
  • Page 7 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 2 Safety 2.1 About This Chapter Explanation This chapter outlines the safety guidelines that must be adhered to when using the robot.
  • Page 8 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Signa Name Explanation Dang Contents marked with this label, if not operated as prescribed, may cause severe or even lethal injuries to personnel and can also result in significant damage to the robot.
  • Page 9 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Signage Name Explanation Pinch Maintenance personnel are at risk of pinch hazards when approaching components with moving parts during maintenance operations.
  • Page 10 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Eliminating Hazards Operation Reference Information Before starting the operation of the robot,...
  • Page 11 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Signage Name Explanation Grounding The robotic arm must be...
  • Page 12                              –                              LA596-4H Product Manual To restore the system to normal operation, a manual reset operation must be performed.
  • Page 13                              –                              LA596-4H Product Manual                                              ...
  • Page 14 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Name ① Position 1 ② Position 2 ③...
  • Page 15                              –                              LA596-4H Product Manual The enable switch is mounted on the back of the teach pendant and can only enable jogging or program execution when pressed to the middle position.
  • Page 16 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Name ① Over 1000mm ② Robot Motion Range ③...
  • Page 17                              –                              LA596-4H Product Manual This section refers to the safety standards GB 11291.1 and GB 11291.2. It will introduce some basic safety regulations for end-users of robots.
  • Page 18 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Danger • When using hydraulic and pneumatic in operation, the clamped workpiece may fall due to insufficient pressure or gravity.
  • Page 19                              –                              LA596-4H Product Manual • Do not place the teach pendant cable at sharp edges, as this may damage the cable sheath.
  • Page 20 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Bypass External Safety Signals In manual mode, signals from external safety devices such as safety doors and safety light grating will be bypassed.
  • Page 21 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual  Warning The user shall provide the fire extinguishing device for the robot in the working site. The user shall select the appropriate fire extinguishing device according to the actual situation on the site.
  • Page 22 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual to call the victim. Contact the...
  • Page 23 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 3 Product overview 3.1 Overview of Robot System...
  • Page 24 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Label Name ① Load capacity(KG) ②...
  • Page 25 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 3.4 Basic principles and main technologies applied...
  • Page 26                              –                              LA596-4H Product Manual Base -- The base is the foundation of the robot, with electrical and pneumatics connections for the robot at its rear.
  • Page 27 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 4 Technical parameters 4.1 Specification Performance parameter table...
  • Page 28 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Model LA596-4H Axis 6 948°/s Operating temperature 0°~+45°...
  • Page 29 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Reminder In practice, consider the impact of installation on the workspace.
  • Page 30 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 4.3 Output flange Instructions Please make the robot end fixture by yourself according to actual needs and connect it to the output flange of the wrist.
  • Page 31 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual   Electronic Box R1 Entity diagram of...
  • Page 32 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Technical parameters – 32...
  • Page 33 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 5 The installation 5.1 Environmental Conditions Description The working environment of the robot shall meet the following conditions:...
  • Page 34 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual • radioactive environment. • An environment without risk assessment.
  • Page 35                              –                              LA596-4H Product Manual 1 Lifting Equipment     2 Sling     3 Lifting Limit Bracket     4 Lifting Bracket    5 Fixed Screw 5.2.2 Installation...
  • Page 36 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual provided." In order to avoid equipment damage and personal injury of operators and surrounding personnel during the operation of the robot, the necessary safety devices must be installed.
  • Page 37 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Reminder To avoid the deformation of the robot base during installation, please control the flatness of the installation panel within 0.2mm.
  • Page 38 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 5.3 Electrical connections 5.3.1 Wiring connection Warning •...
  • Page 39 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual • Be careful not to forcibly bend the cable, etc. to avoid applying the load to the cable. In addition, do not place heavy objects on the cable, forcibly bend or pull the cable.
  • Page 40                              –                              LA596-4H Product Manual Only certified operators or personnel should perform a wiring job. If the wiring job is performed by a person who does not have the relevant knowledge, it may result in injury or malfunction.
  • Page 41                              –                              LA596-4H Product Manual The top row is the 24V COM port and the bottom row is the 0V COM port, as shown in the figure below:...
  • Page 42                              –                              LA596-4H Product Manual Notice:①:24V common terminal ;②:0V common terminal ;③:two COM port and 16 I point ;④:The first two are 24V and 0V respectively, and the rear is 16 O-...
  • Page 43 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 5.4 Function Test 5.4.1 Check before Power-on Before powering on, check if the installation environment meets the environmental conditions in chapter 4.1.
  • Page 44 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 5.4.4 Test procedure of Automatic Mode Automatically run a random test program, and listen for any abnormal noise from the robot.
  • Page 45 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 6 Maintenance 6.1 About safety during maintenance...
  • Page 46                              –                              LA596-4H Product Manual In case of a robot malfunction, do not continue operation. Immediately contact trained personnel to conduct a fault analysis, understand the symptoms, and determine which component is experiencing an issue.
  • Page 47 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual Maintena Inspection and Remarks nce Cycle...
  • Page 48                              –                              LA596-4H Product Manual Use hexagon socket head screws (hereinafter referred to as screws, class 12.9) where connection strength is required.
  • Page 49 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual     6.4 The maintenance of synchronous belt Reminder  Reminder...
  • Page 50 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 6.4.2 3rd-axis synchronous belt maintenance Instruction Remove the right cover of the upper arm and measure the tension of the belt with a belt tension meter. ...
  • Page 51 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 6.4.3 4th axis synchronous belt maintenance Remove the small cover at the lower part of the forearm, and measure the tension of the belt with a belt tension meter.
  • Page 52 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual                            If the synchronous belt is found to be damaged, please replace it in time. After the replacement, zero calibration of the robot shall be performed again Maintenance – 52...
  • Page 53: Corresponding Model

    联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 6.4.4 5/6th axis synchronous belt maintenance...
  • Page 54                              –                              LA596-4H Product Manual 1- When maintaining 5, 6-axis synchronous belt or repairing components, you need to disassemble the left and right covers here, and apply sealant when installing.
  • Page 55 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual TONSAN 1596 ThreeBond Note 1211 (GB/T528)After Elongation at break(%)...
  • Page 56                              –                              LA596-4H Product Manual 3. Coat all threaded holes for connection with a waterproof sealant to ensure complete sealing and achieve waterproof effect.
  • Page 57 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual  Precautions After applying the sealant, you should directly connect and lock to ensure that the product is completely sealed.
  • Page 58 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 7 Zero point 7.1 About mechanical home...
  • Page 59                              –                              LA596-4H Product Manual inserted (or the standard 3mm wide flat key can be used instead). At this time, the position shall be the zero point position of the axis.
  • Page 60 联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 7.3 Calibration steps Calibration steps Operate...
  • Page 61: Part List

    联达产品/LEANTEC Products                              –                              LA596-4H Product Manual 8 Appendix 8.1 Appendix 1: IP67 Reinforcement Kit Installation 8.1.1 1.1 ...
  • Page 62: Installation Procedure

    联达产品/LEANTEC Products                              –                              LA596-4H Product Manual   8.1.4 1.4  Installation Procedure Connect air supply (φ8 tubing) to the filter of IP67 reinforcement kit ...
  • Page 63: Maintenance Precautions

    联达产品/LEANTEC Products                              –                              LA596-4H Product Manual    8.1.6 1.6  Maintenance Precautions The filter and mist separator need to be maintained according to the usage. The waste liquid needs to be removed regularly, and the filter element needs to be replaced according to the usage.