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Syntec LS400-3 Product Manual

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LS400-3 Product Manual
匯出日期：2025-04-08
修改日期：2024-01-17

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Summary of Contents for Syntec LS400-3

  • Page 1 LS400-3 Product Manual 匯出日期：2025-04-08 修改日期：2024-01-17...
  • Page 2 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual About this user manual Thank you for buying our robot products.
  • Page 3 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Manual content This manual contains the following instructions：...
  • Page 4 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual - Robot name/serial number - Software name/version - Problems with the system  – 4...

  • Page 5: Table Of Contents

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 1 Contents • Contents • Safety •...
  • Page 6 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual • The maintenance of synchronous belt •...

  • Page 7: Safety

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 2 Safety 2.1 About this Chapter Instruction ...

  • Page 8: Risk

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Icon Description If the content with this logo is not operated in accordance with the regulations, it will cause serious or even fatal to the personnel Life damage, and will/may cause serious damage to the robot.
  • Page 9 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Icon Name Description Clamp hand There is a risk of a pinch when the maintenance personnel approaches the belt drive during a maintenance operation.
  • Page 10 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Operate Reference information Make sure all emergency stop...

  • Page 11: Safety Characteristics

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Icon Name Description Grounding sign The robotic arm...
  • Page 12                              –                              LS400-3 Product Manual The emergency stop means that all power to the robot will be cut off except for the manual brake release circuit.

  • Page 13: Enabling Device

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 2.2.5 Enabling Device It is a special switch with two presses and three positions, which only works if the enable switch been pressed and kept in the middle position.

  • Page 14: Work Safety Guide

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Warning External devices that jam the enabling device in the middle position are strictly prohibited! 2.3 Work Safety Guide...
  • Page 15                              –                              LS400-3 Product Manual time, and use the manual mode to move the robot away from the dangerous situation at low speed.

  • Page 16: Operate The Teach Pendant

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 2.3.3 Operate the teach pendant Instruction The teach pendant equipped with Syntec system is manufactured with advanced electronic...

  • Page 17: Safety Considerations For Manual Mode

                                 –                              LS400-3 Product Manual important to ensure that the robot system is not put into production operation in a dangerous state.

  • Page 18: Safety Considerations For Automatic Mode

                                 –                              LS400-3 Product Manual In manual mode, signals of external safety devices will be by bypassed, such as safety doors and safety light barriers.
  • Page 19 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Measures to deal with severe fire...

  • Page 20: Product Overview

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 3 Product overview 3.1 Overview of Robot System...

  • Page 21: Function And Purpose

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Label Name ① Load capacity（kg） ②...

  • Page 22: Overview Of Robot Structure

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Principles：Leantec robot is composed of a...
  • Page 23 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Joint action C1：The whole robot spins C2：Head swing ...

  • Page 24: Technical Parameters

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 4 Technical parameters 4.1 Specifications Performance parameter table...

  • Page 25: The Workspace

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Model LS400-3 Method of Installation Floor, upside, tilt Base Dimension 190mm×140mm...
  • Page 26 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Reminder In practice, consider the impact of installation on the workspace.

  • Page 27: Output Flange

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 4.3 Output flange Instructions Please make the robot end fixture according to actual needs and connect it to the output flange of the wrist.
  • Page 28 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 　 Electronic Box D Entity diagram of...
  • Page 29 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Technical parameters – 29...

  • Page 30: The Installation

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 5 The installation 5.1 Environmental Conditions Description The working environment of the robot shall meet the following conditions：...

  • Page 31: On-Site Installation

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual • A flammable environment. • radioactive environment.
  • Page 32 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Top view of Handling posture Make sure it already move to mechanical limit 2.

  • Page 33: Installation

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 5.2.2 Installation Warning Do not install or operate robots that are damaged or lack parts. Otherwise, accidents such as personal injury and equipment damage may occur.
  • Page 34                              –                              LS400-3 Product Manual acceleration and deceleration and the static weight of the robot and fixtures. In addition, if the mounting surface of the robot is not flat, the robot may deform and its performance may be affected.

  • Page 35: Electrical Connections

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Reminder To avoid the deformation of the robot base during installation, please control the flatness of the installation panel within 0.2mm.

  • Page 36: User Wiring

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual electrical cabinet grounding wire 220V R series electrical cabinet power wire is three-core cable, which is L/N/PE；...

  • Page 37: Io Wiring Definition

                                 –                              LS400-3 Product Manual enhanced function, activate the reserved start interface and use the air source processing component.

  • Page 38: Function Test

                                 –                              LS400-3 Product Manual and 16 DI ports receive low-level signals as valid signals;...

  • Page 39: Test Procedure Of Automatic Mode

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 5.3.8 Check the Mastering position, direction and software limit of each axis of the...

  • Page 40: Maintenance

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 6 Maintenance Instruction Warning • Please strictly follow the maintenance steps and do not disassemble robot parts.

  • Page 41: Maintenance Plan

                                 –                              LS400-3 Product Manual If you need to replace parts, please contact our company's service department, do not disassemble the robot at will.

  • Page 42: Tightening Of Hexagon Socket Screws

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Maintenanc Inspection and Remarks e Cycle...

  • Page 43: Replace Battery

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Hex cylinder head screw Torque（N•m） Please refer to the following table for the torque of the set screw used in belt pulley installation：...
  • Page 44 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual 6.2.4 Replace Battery The batteries of the robot are used to record the encoder data of each axis, hence the batteries are required to replace every 1000 hours.
  • Page 45 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Remove the battery case Loosen the "4-hexagon socket M4 screw" fastened on the back cover of the robot, and open the back cover.
  • Page 46 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Plug and 2-Hexagon Socket M4 Screw Battery Case 4.

  • Page 47: The Maintenance Of Synchronous Belt

    6.3.1 3rd/4th Axis Synchronous belt  maintenance The LS400-3 robot needs to replace the 3rd/4th axis synchronous belts every 3840 hours or 1 year . Please see the table. Robot Model Synchronous belt position...
  • Page 48                              –                              LS400-3 Product Manual (1) Replace the C3 Primary side transmission synchronous belt.
  • Page 49                              –                              LS400-3 Product Manual Step 3: Use an Allen wrench to loosen the screws 4- hexagon M4×10 fixed to the C3 servo motor, and then move the servo motor ;...
  • Page 50                              –                              LS400-3 Product Manual Step 2: Use an Allen wrench to remove the set screw 3-hexagon M4×16 which fixes the ball screw , so that the nut assembly can move up or down;...
  • Page 51                              –                              LS400-3 Product Manual Step 4: Use an Allen wrench to remove the set screw 3-M4×16 hexagon that fixes the elevating screw, so that the elevating screw assembly can move up and down, and the three-axis secondary synchronous belt can be replaced;...

  • Page 52: Zero Point

    联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Zero Point 7.1 About mechanical home...

  • Page 53: Calibration Steps

                                 –                              LS400-3 Product Manual a standard 3mm wide flat key instead), and the position at this time is the zero position of the axis.
  • Page 54 联达产品/LEANTEC Products                              –                              LS400-3 Product Manual Operate Description Log in to the system with users above the...

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