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Syntec LEANTEC LS600-6 Product Manual

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LS600-6 Product Manual
匯出日期：2023-08-29
修改日期：2023-08-01

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Summary of Contents for Syntec LEANTEC LS600-6

  • Page 1 LS600-6 Product Manual 匯出日期：2023-08-29 修改日期：2023-08-01...
  • Page 2 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual About this user manual Thank you for buying our robot products. This manual contains instructions for the proper installation and use of robots.
  • Page 3 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual •  Maintenance of robots Reading object This manual is oriented toward：...

  • Page 4: Table Of Contents

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 1 Contents • Contents • Safety •...
  • Page 5 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual • Tightening of hexagon socket screws •...

  • Page 6: Safety

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 2 Safety 2.1 About this Chapter Instruction ...

  • Page 7: Risk

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Icon Description If the content with this logo is not operated in accordance with the regulations, it will cause serious or even fatal to the personnel Life damage, and will/may cause serious damage to the robot.
  • Page 8 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Icon Name Description Clamp hand There is a risk of a pinch when the maintenance personnel approaches the belt drive during a maintenance operation.
  • Page 9 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Operate Reference information Make sure all emergency stop Emergency stop equipment includes a safety equipment is properly configured gate, safety grating, safety light blanket, etc.

  • Page 10: Safety Characteristics

    2.2.3 Safety characteristics Instruction PLC is built into the Syntec system to process safety-related signals, and external safety signal interfaces such as safety gate and safety grating are provided. Signals processed by PLC include : •...
  • Page 11 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual The emergency stop means that all power to the robot will be cut off except for the manual brake release circuit.

  • Page 12: Enabling Device

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 2.2.5 Enabling Device It is a special switch with two presses and three positions, which only works if the enable switch been pressed and kept in the middle position.

  • Page 13: Work Safety Guide

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Warning External devices that jam the enabling device in the middle position are strictly prohibited! 2.3 Work Safety Guide 2.3.1 Description About Robots...
  • Page 14 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual time, and use the manual mode to move the robot away from the dangerous situation at low speed.

  • Page 15: Operate The Teach Pendant

                                LS600-6 Product Manual 2.3.3 Operate the teach pendant Instruction The teach pendant equipped with Syntec system is manufactured with advanced electronic components. In order to avoid failure or damage during use, please follow the following requirements.

  • Page 16: Safety Considerations For Manual Mode

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual important to ensure that the robot system is not put into production operation in a dangerous state.

  • Page 17: Safety Considerations For Automatic Mode

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual In manual mode, signals of external safety devices will be by bypassed, such as safety doors and safety light barriers.
  • Page 18 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Measures to deal with severe fire When the fire has spread and is out of control, site staff should not try to put out the fire, but should immediately notify other staff, give up personal belongings, and evacuate from the emergency exit as soon as possible.

  • Page 19: Product Overview

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 3 Product overview 3.1 Overview of Robot System System overview A complete robot system includes the robot body, controller, instructor, connecting cables, software, terminal actuators, and other accessories, as shown in the figure...

  • Page 20: Function And Purpose

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Label Name ① Load capacity（kg） ② work space（mm）...

  • Page 21: Overview Of Robot Structure

    81R teach pendant controller. The teach pendant controller gives the command to two SYNTEC three-in- one drivers, and the drivers drive the six motors on the robot to rotate regularly to control the motion path of the center of rotation at the end of the sixth axis.
  • Page 22 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Joint action C1：The whole robot spins C2：Head swing ...

  • Page 23: Technical Parameters

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 4 Technical parameters 4.1 Specifications Performance parameter table The performance parameters of the robot are shown in the table Model LS600-6...

  • Page 24: The Workspace

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Model LS600-6 Method of Installation Floor, upside, tilt Base Dimension 200mm×170mm Base Mounting Hole...

  • Page 25: Output Flange

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Reminder In practice, consider the impact of installation on the workspace. 4.3 Output flange Technical parameters – 25...

  • Page 26: Electronic Control Box Specification

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Instructions Please make the robot end fixture according to actual needs and connect it to the output flange of the wrist.
  • Page 27 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 　 Electronic Box D Entity diagram of electronic control box Corresponding Model LS400、LS600、LA917...

  • Page 28: Specifications Of Protective Bellow

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Specifications of Protective Bellow The specifications are as follows： Material Three proof fabric（Surface rubber elastic fabric）...
  • Page 29 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Example diagram                                          ...

  • Page 30: Addition：the Supplementary Description For Scara Protection Solution

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 4.5.1 Addition：The supplementary description for SCARA protection solution  •...

  • Page 31: The Installation

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 5 The installation 5.1 Environmental Conditions The robot arm installation environment Please install the robot at the place which satisfied the following conditions. ...

  • Page 32: On-Site Installation

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Danger • Potentially explosive environment • Corrosive environment •...
  • Page 33 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Top view of Handling posture Make sure it already move to mechanical limit 2.

  • Page 34: Installation

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 5.2.2 Installation Warning Do not install or operate robots that are damaged or lack parts. Otherwise, accidents such as personal injury and equipment damage may occur.
  • Page 35 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual acceleration and deceleration and the static weight of the robot and fixtures. In addition, if the mounting surface of the robot is not flat, the robot may deform and its performance may be affected.

  • Page 36: Electrical Connections

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual To avoid the deformation of the robot base during installation, please control the flatness of the installation panel within 0.2mm.

  • Page 37: User Wiring

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual electrical cabinet grounding wire 220V R series electrical cabinet power wire is three-core cable, which is L/N/PE； L/N ：neutral wire/live wire（single phase 220V）PE：ground wire R series electrical cabinet standard optional with three hole plug.
  • Page 38 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual the reserved start interface and use the air source processing component. For details, please contact Leantec.

  • Page 39: Io Wiring Definition

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual arm plug side inside electronic box  white black 16 yellow...
  • Page 40 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual The I-board module has two connection methods, one is the PNP connection method, the COM port on the I- board is connected to the power supply 0V, 16 DI ports receive high-level signals as valid signals;...

  • Page 41: Function Test

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 5.3.5 Function test 5.3.6 Check before Power-on Before powering on, check if the installation environment meets the environmental conditions in chapter 4.1.

  • Page 42: Test Procedure Of Automatic Mode

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual JOG each joint according to the direction shown in the figure and check whether the direction of each axis is correct.

  • Page 43: Maintenance

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 6 Maintenance 6.1 About safety during maintenance  ...

  • Page 44: Maintenance Plan

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Instruction When the robot breaks down, please do not continue to operate. You should immediately contact the technician who has received the required training to carry out the failure analysis and determine which part is abnormal.

  • Page 45: Ls600-6 Product Manual

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Maintenanc Inspection and Remarks e Cycle Maintenance Content The function of the Listen to the sound of each motor when releasing the brake...
  • Page 46 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Hex cylinder head screw Torque（N•m） Please refer to the following table for the torque of the set screw used in belt pulley installation： Hex cylinder head screw Torque（N•m）...

  • Page 47: Replace Battery

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 6.3.3 Replace Battery  6.3.4 Replace Battery The batteries of the robot are used to record the encoder data of each axis, hence the batteries are required to replace every 1000 hours.
  • Page 48 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Remove the battery case Loosen the "4-hexagon socket M4 screw" fastened on the back cover of the robot, and open the back cover. Note: Do not pull out the back cover, just open it slightly;...
  • Page 49 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Plug and 2-Hexagon Socket M4 Screw Battery Case Power-on verification 1.

  • Page 50: The Maintenance Of Synchronous Belt

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual 1. Make the controller in the state of "Ready", "Permission 4" and "Manual", open "Settings" - "Origin Setting" in the teach pendant to enter the "Origin Setting"...
  • Page 51 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual (1) Replace the C3 Primary side transmission synchronous belt. Step 1: As shown in the picture, first loosen the set screw 4- hexagon M4×16 inside the expanded part, then the C3 power part can be taken out (include Primary side transmission) ;...
  • Page 52 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Step 2: Use an Allen wrench to loosen the screws 4- hexagon M4×10 fixed to the C3 servo motor, and then move the servo motor ;...
  • Page 53 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Step 2: Use an Allen wrench to remove the set screw 3-hexagon M4×16 which fixes the ball screw , so that the nut assembly can move up or down;...

  • Page 54: Zero Point

    联达产品/LEANTEC Products                              –                              LS600-6 Product Manual Zero Point 7.1 About mechanical home What is a mechanical home The robot is designed with an initial orientation defined in advance, under which the...
  • Page 55 联达产品/LEANTEC Products                              –                              LS600-6 Product Manual a standard 3mm wide flat key instead), and the position at this time is the zero position of the axis.

  • Page 56: Calibration Steps

    Read more For more information about the use, programming, and parameter setting of robots, teaching aids and control cabinets, please refer to the Operation Manual of Syntec Robot Control System. Address: Leantec Intelligence, Xindai Science park, No. 9, Chunhui Road,  Suzhou Industrial Park Leantec Intelligence：https://www.leantec.com.cn...

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