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Syntec K Series Product Manual

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LA1460-13 Product Manual
匯出日期：2023-12-04
修改日期：2023-11-27

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  • Page 1 LA1460-13 Product Manual 匯出日期：2023-12-04 修改日期：2023-11-27...
  • Page 2 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual  – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual About this user manual Thank you for buying our robot products. The manual records the precautions for correct installation and use of the solution.
  • Page 4 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 4. Damages caused by natural disasters such as earthquake and flood.  Warning 1. If the use of robots or related equipment exceeds the conditions of use and product specifications described in this manual, the warranty will be invalid.

  • Page 5: Table Of Contents

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 1 Content • Content • Safety •...
  • Page 6 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 2 Safety Personal Safety Basic Principle There are a few simple principles that must be followed in order to operate a robot safely：...

  • Page 7: Safety

    The hydraulic and pneumatic systems need to be equipped with safety valves for emergency use. 2.1 Operate the teach pendant Instruction The teach pendant equipped with Syntec system is manufactured with advanced electronic components. In order to avoid failure or damage during use, please follow the following requirements.

  • Page 8: Recovery From Emergency Stop

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual • When not using the USB interface, the protective adhesive cap must be properly fastened.

  • Page 9: Safety Considerations For Manual Mode

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 2.3 Safety Considerations For Manual Mode About manual mode  ...

  • Page 10: Emergency Handle

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 2.5 Emergency Handle Handling of light fire In the event of imminent fire danger or fire that has already started but not yet spread, do not panic, remain calm and extinguish the flames with the fire extinguishing equipment provided at the scene.
  • Page 11 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual • If the electrocuted victim is conscious, lay him/her on his/her back and watch him/her closely.

  • Page 12: Product Overview

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 3 Product Overview  3.1 Overview of Robot System System overview A complete robot system includes the robot body, controller, pendant, connecting cables, software, end effectors and other accessories, as shown in the figure below.

  • Page 13: Function And Purpose

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Label Name ① Load capacity（KG） ② Work space（mm）...

  • Page 14: Basic Principles And Main Technologies Applied

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 3.4 Basic principles and main technologies applied Principles and technologies The working principle of the Leantec robotic arm consists of three main components: the six-joint arm body, a distribution cabinet, and the 81R handheld controller.
  • Page 15 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Base -- The base is the foundation of the robot, with electrical and pneumatics connections for the robot at its rear.
  • Page 16 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Product Overview  – 16...

  • Page 17: Technical Specifications

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 4 Technical Specifications 4.1 Specification Parameter  Specification parameter table   ...

  • Page 18: Work Space

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 Axis 265°/s Axis 475°/s Axis 475°/s Axis...
  • Page 19 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Hint Please consider the affect of installation way to work space in actual application.   Robot Hard Limit  ...

  • Page 20: Output Flange

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Hard limit of axis C1 Hard limit of axis C2  ...

  • Page 21: Load Diagram

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual   Type LA1460-13 Screw hole 7-M5 øD ø31.5 Pin hole...

  • Page 22: Electrical Box Specification

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Description  The robot's payload capacity, including the mass of the robotic hand and welding gun, depends on the robot model.
  • Page 23 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 　  Electronic Box C2 Entity diagram of electronic control box Corresponding Model LRA705, LRA900, LRA1468, LRA1598, LRA1717, LRA1758,...

  • Page 24: Installation

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 5 Installation  5.1 Environment Condition  The robot arm installation environment Please install the robot arm in a location that meets the following conditions..

  • Page 25: On-Site Movement

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Warning • Potentially explosive environments • Corrosive environments •...
  • Page 26 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual As shown in the diagram, install a lifting eye bolt on the arm and suspend it using a lifting rope. (Use the same method when a platform is available.) Warning When elevating the robot, please hang the sling that prevent robot rotation .
  • Page 27 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 0° 0° Elevate posture 69°...

  • Page 28: Base

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 Lift-up posture 0° 0° Elevate 69°...
  • Page 29 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual I-shaped Riser Platform Combination of I-shaped Riser/Platform Installation steps of platform/I-shaped riser Hardware Preparation...
  • Page 30 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Anchor specifications （mm） Drilling diameter（mm） Drilling Depth（mm） Bolt length（mm）...

  • Page 31: Installation

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Temperature in concrete -5℃~0℃ 0℃~10℃ 10℃~20℃ Over 20℃...
  • Page 32 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Danger The safety fence is necessary, or the accident like human damage or equipment damage may occur.  Ensure the safety fence is not in the working area of robot end and gripper end.
  • Page 33 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 Base installation size Base                ...
  • Page 34 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 Installation within ±5° levelness  ...
  • Page 35 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 Installation cross- section       Bolt hole 8-Φ14 8-M12...
  • Page 36 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 M(overturning torque)   3,787N·m  T(rotation torque)  2,394N·m Base installation bolt 4-M16...
  • Page 37 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13  M(overturning torque) 3,787N·m T(rotation torque)  2,394N·m trestle quality  60kg(L=600)
  • Page 38 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type LA1460-13 20mm and above When the robot bottom installed on the ground（no trestle）  ...

  • Page 39: Mechanical Interface

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Type  LA1460-13  M(overturning torque) 3,787N·m  T(rotation torque)  2.394N·m Bottom quality ...

  • Page 40: Electrical Connections

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual                                         5.3 Electrical Connections ...

  • Page 41: Grounding Instructions

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Beware of electric shocks • Please make sure to perform replacement work after turning off the controller and related equipment and unplugging the power plug.

  • Page 42: Io Module Wiring Definition

    IO module wiring(old version) LWM module wiring(new version) LWM module provides users with the ability to use extended PWM, AD, DA, and IO functions on controllers that can use SYNTEC SRI communication to expand the applications of the controller. Installation  – 42...
  • Page 43 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual LWM specification: Output/input Signal Power Circuit signal type Type Single-ended...
  • Page 44 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual New IO wiring definition（Handling） New IO wiring definition（Welding） Remark: (The I board in this figure is a Remark: (The I board in this figure is a PNP connection)

  • Page 45: Function Test

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 2. NPN connection method, the common terminal on the I board is connected to the power supply 24V, and 16 DI ports receive low-level signals as valid signals;...

  • Page 46: Test Procedure Of Automatic Mode

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 5.4.3 Check the Mastering position, direction and soft limit of each axis of the robot JOG each joint according to the direction shown in the figure and check whether the direction of each axis is correct.

  • Page 47: Maintenance

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 6 Maintenance 6.1 About Maintenance Safety Notice the following items to ensure safety before performing maintenance on LEANTEC ...

  • Page 48: Malfunction Handling

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Precautions during maintenance Danger • For repair procedures not specified by LEANTEC, please contact our company. •...

  • Page 49: Inspection Interval And Inspection Item

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Description To let the robot could keep high performance for long term, regular maintenance is required.

  • Page 50: Gearbox Lubricant Replacement And Replenishment

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Inspection Inspection content Exclusion Content item Is the robot's Check if each axis Check the...
  • Page 51 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual If an air-powered grease gun is required, please use the P3L model from Macnaught (pressure ratio of 50:1).
  • Page 52 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Operation step  Move the robot to position the lower arm vertically and then power off. Unscrew the plug from the injection port and screw in the oil nozzle.
  • Page 53 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Operation step Move the robot so that its upper arm is in a horizontal position, then turn off the power. Remove the cover.

  • Page 54: Synchronous Belt Inspection

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Operation step  Move the robot to position the upper arm horizontally, then turn off the power supply. Remove the cover. ...
  • Page 55 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual When checking the timing belt, make sure to disconnect the controller power and the main power. Display a prominent "Under Maintenance"...
  • Page 56 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Synchronous belt change  Warning  The tension measurement of the timing belt should be conducted without applying any load to the axis using the belt.

  • Page 57: Change Battery Box

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Operation step Remove the wrist part or bottom part cover shell.  Inspect the timing belt tension as the following figure.

  • Page 58: Hexagon Socket Screw Fastening

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Operation step  Please return to original point before changing the battery.  Please turn off the controller's power, remove its cover, and replace the battery located at A side connector.
  • Page 59 联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual Required bolt tightening torque as the following figure：  Serial number Hexagon socket screw Torque（N•m）...

  • Page 60: Zero Point

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual 7 Zero Point  7.1 About mechanical home What is a mechanical home When designing a robot, a predefined initial posture is established, where the angles of...

  • Page 61: Calibration Steps

    联达产品/LEANTEC Products                              –                              LA1460-13 Product Manual corresponding joint until the origin label arrow aligns. This position represents the zero point for that axis.
  • Page 62 Read more For more information about the use, programming, and parameter setting of robots, teaching aids and control cabinets, please refer to the Operation Manual of Syntec Robot Control System. Address: Leantec Intelligence, Xindai Science park, No. 9, Chunhui Road,  Suzhou Industrial Park Leantec Intelligence：https://www.leantec.com.cn...

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