Syntec R Series Product Manual

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LA906-7H Product Manual
匯出日期:2024-02-07
修改日期:2023-12-25

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Summary of Contents for Syntec R Series

  • Page 1 LA906-7H Product Manual 匯出日期:2024-02-07 修改日期:2023-12-25...
  • Page 2 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual    – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual About this user manual Thank you for buying our robot products. The manual records the precautions for correct installation and use of the solution.
  • Page 4 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 1. Damages or failures caused by improper use and incorrect use without following the manual.
  • Page 5 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 1 Contents • Contents • Safety •...
  • Page 6: Table Of Contents

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual • Tightening of hexagon socket screws •...
  • Page 7 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 2 Safety 2.1 About This Chapter Explanation This chapter outlines the safety guidelines that must be adhered to when using the robot.
  • Page 8 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Signa Name Explanation Dang Contents marked with this label, if not operated as prescribed, may cause severe or even lethal injuries to personnel and can also result in significant damage to the robot.
  • Page 9 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Signage Name Explanation Pinch Maintenance personnel are at risk of pinch hazards when approaching components with moving parts during maintenance operations.
  • Page 10 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Eliminating Hazards Operation Reference Information Before starting the operation of the robot, Emergency stop devices include safety doors, safety light ensure that all emergency stop devices have curtain, safety mats, etc.
  • Page 11 2.2.3 Safety Features Explanation The Syntec system provides a safety interface to handle safety-related signals and offers external safety signal interfaces such as safety doors and safety light curtain. Safety signals include: •...
  • Page 12 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual To restore the system to normal operation, a manual reset operation must be performed.
  • Page 13 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual                                                ...
  • Page 14 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Name ① Position 1 ② Position 2 ③...
  • Page 15 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual The enable switch is mounted on the back of the teach pendant and can only enable jogging or program execution when pressed to the middle position.
  • Page 16 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Name ① Over 1000mm ② Robot Motion Range ③...
  • Page 17 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual This section refers to the safety standards GB 11291.1 and GB 11291.2. It will introduce some basic safety regulations for end-users of robots.
  • Page 18 The hydraulic and pneumatic systems need to be equipped with safety valves for emergency use. 2.3.3 Operate the Teach Pendant Explanation The teach pendant equipped with Syntec system is manufactured with advanced electronic components. In order to avoid failure or damage during use, please follow the following requirements.
  • Page 19 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual • Do not place the teach pendant cable at sharp edges, as this may damage the cable sheath.
  • Page 20 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Bypass External Safety Signals In manual mode, signals from external safety devices such as safety doors and safety light grating will be bypassed.
  • Page 21 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual  Warning The user shall provide the fire extinguishing device for the robot in the working site. The user shall select the appropriate fire extinguishing device according to the actual situation on the site.
  • Page 22 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual to call the victim. Contact the ambulance as soon as possible while rescuing on the spot.
  • Page 23 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 3 Product overview 3.1 Overview of Robot System System overview A complete robot system includes the robot body, controller, pendant, connecting cables, software, end effectors and other accessories, as shown in the figure below.
  • Page 24 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Label Name ① Load capacity(KG) ② Work space(mm)...
  • Page 25 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 3.4 Basic principles and main technologies applied Principles and technologies The working principle of the Leantec robotic arm consists of three main components: the six-joint arm body, a distribution cabinet, and the 81R handheld controller.
  • Page 26 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Base -- The base is the foundation of the robot, with electrical and pneumatics connections for the robot at its rear.
  • Page 27 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 4 Technical parameters 4.1 Specifications Performance parameter table The performance parameters of the robot are shown in the table Model LA906-7H...
  • Page 28 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Model LA906-7H Axis 6 705°/s Operating temperature 0°~+45°...
  • Page 29 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual LRA906-7-6H-R The working space of the robot is shown in the following figure: Reminder In practice, consider the impact of installation on the workspace.
  • Page 30 7kg. e.g. if the wrist load is 5kg, the additional load on the small arm should be kept within 2kg. 4.4 Load diagram The load chart of the 7kg R series robot arms which have hollow wrists are as follows: Icon Comment Symbol ①...
  • Page 31 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual The standard specifications of the electric control box are listed below.  ...
  • Page 32 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Technical parameters – 32...
  • Page 33 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 5 The installation 5.1 Environmental Conditions Description The working environment of the robot shall meet the following conditions:...
  • Page 34 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual • radioactive environment. • An environment without risk assessment. •...
  • Page 35 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 1 Lifting Equipment     2 Sling     3 Lifting Limit Bracket     4 Lifting Bracket    5 Fixed Screw 5.2.2 Installation Warning Do not install or operate robots that are damaged or lack parts.
  • Page 36 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual provided." In order to avoid equipment damage and personal injury of operators and surrounding personnel during the operation of the robot, the necessary safety devices must be installed.
  • Page 37 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual  Reminder To avoid the deformation of the robot base during installation, please control the flatness of the installation panel within 0.2mm.
  • Page 38 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual • Do not make mistakes on the connection when connecting the robot to the controller. If the wrong connection is made, not only will the robot system not be able to operate normally, but it may also cause safety issues.
  • Page 39 R series electrical cabinet power wire is three-core cable, which is L/N/PE; L/N :neutral wire/live wire(single phase 220V)PE:ground wire R series electrical cabinet standard optional with three hole plug. Simply insert the plug into the three-hole socket during use. (Note: Three-hole socket needs to be grounded) 5.3.3 User Wiring...
  • Page 40 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual enhanced function, activate the reserved start interface and use the air source processing component.
  • Page 41 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual ②:IO plug ③:4-Rcl/8 pneumatic connections  ④:IO plug ⑤:M5 screw hole ...
  • Page 42 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Notice:①:24V common terminal ;②:0V common terminal ;③:two COM port and 16 I point ;④:The first two are 24V and 0V respectively, and the rear is 16 O- points.
  • Page 43 0V to connect to the common point of the I board, you also need to pay attention to the I15 port of the R series of cabinet emergency stop button, so you also need to change the 0V interface of the emergency stop to a 24V interface (NPN low level is valid, PNP high level is valid) as shown in the following figure:...
  • Page 44 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 5.4 Function test 5.4.1 Check before Power-on Before powering on, check if the installation environment meets the environmental conditions in chapter 4.1.
  • Page 45 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 5.4.4 Test procedure of Automatic Mode Automatically run a random test program, and listen for any abnormal noise from the robot.
  • Page 46 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 6 Maintenance 6.1 About safety during maintenance Instruction Warning •...
  • Page 47 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual In case of a robot malfunction, do not continue operation. Immediately contact trained personnel to conduct a fault analysis, understand the symptoms, and determine which component is experiencing an issue.
  • Page 48: Tightening Of Hexagon Socket Screws

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Maintena Inspection and Remarks nce Cycle Maintenance Content The function of...
  • Page 49 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Use hexagon socket head screws (hereinafter referred to as screws, class 12.9) where connection strength is required.
  • Page 50: The Maintenance Of Synchronous Belt

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual     6.4 The maintenance of synchronous belt Reminder Reminder Synchronous belt adjustment and maintenance require professional staff to use professional tools to operate,...
  • Page 51: 3Rd-Axis Synchronous Belt Maintenance

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 6.4.2 3rd-axis synchronous belt maintenance Instruction Remove the right cover of the upper arm and measure the tension of the belt with a belt tension meter. ...
  • Page 52: 4Th Axis Synchronous Belt Maintenance

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 6.4.3 4th axis synchronous belt maintenance Remove the small cover at the lower part of the forearm, and measure the tension of the belt with a belt tension meter.
  • Page 53 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual                            If the synchronous belt is found to be damaged, please replace it in time. After the replacement, zero calibration of the robot shall be performed again Maintenance – 53...
  • Page 54: 5/6Th Axis Synchronous Belt Maintenance

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 6.4.4 5/6th axis synchronous belt maintenance Instruction Remove the front cover of the forearm and measure the tension of the belt with a belt tension meter.
  • Page 55 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual b. Power off. Remove "aviation connector lower cover".  2.
  • Page 56 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 4. After remove Maintenance – 56...
  • Page 57 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 2. Remove battery box a. Loosen robot rear cover screw "6-hexagon screw". Open the rear cover. Notice: do not fully pull out the rear cover, slightly open is sufficient. ...
  • Page 58 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 4. Power on testing a. Connect “aviation connector” and power on. b.
  • Page 59: Zero Point

    All joints of LRA906-7-6H-R series robots are calibrated by key-code plate, and only one axis can be calibrated at a time. During the calibration, the corresponding joint shall be slowly rotated until the two grooves coincide and a special calibration key shall be Zero Point – 59...
  • Page 60: Calibration Steps

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual inserted (or the standard 3mm wide flat key can be used instead). At this time, the position shall be the zero point position of the axis.
  • Page 61 联达产品/LEANTEC Products                              –                              LA906-7H Product Manual Operate Description Log in to the system with users above the Zero calibration can only be done in manual Expert level and enter the zero-point mode with no program running.
  • Page 62: Appendix

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual 8 Appendix 8.1 Appendix 1: IP67 Reinforcement Kit Installation 8.1.1 1.1 ...
  • Page 63: Installation Procedure

    联达产品/LEANTEC Products                              –                              LA906-7H Product Manual   8.1.4 1.4  Installation Procedure Connect air supply (φ8 tubing) to the filter of IP67 reinforcement kit  Turn on air supply, and adjust the precision regulator to maintain the pressure between 0.03±0.01MPa Remove the M-5P plug from the robot base and install KQ2H06-M5A connector...
  • Page 64: Maintenance Precautions

    Read more For more information about the use, programming, and parameter setting of robots, teaching aids and control cabinets, please refer to the Operation Manual of Syntec Robot Control System. Address: Leantec Intelligence, Xindai Science park, No. 9, Chunhui Road,  Suzhou Industrial Park Leantec Intelligence:https://www.leantec.com.cn...

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