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Syntec LA1725-20 Product Manual

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LA1725-20 Product Manual
匯出日期：2023-10-09
修改日期：2023-09-04

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Summary of Contents for Syntec LA1725-20

  • Page 1 LA1725-20 Product Manual 匯出日期：2023-10-09 修改日期：2023-09-04...
  • Page 2 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual About this user manual  – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Thank you for buying our robot products.
  • Page 4 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Warning 1. If the use of robots or related equipment exceeds the conditions of use and product specifications described in this manual, the warranty will be invalid.

  • Page 5: Table Of Contents

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 1 Content • Content • Safety •...
  • Page 6 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual • Maintenance inspection item • Daily inspection project •...

  • Page 7: Safety

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 2 Safety 2.1 About this Chapter Instruction ...

  • Page 8: Risk

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Icon Description If the content with this logo is not operated in accordance with the regulations, it will cause serious or even fatal to the personnel Life damage, and will/may cause serious damage to the robot.
  • Page 9 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Icon Name Description Clamp hand There is a risk of a pinch when the maintenance personnel approaches the belt drive during a maintenance operation.
  • Page 10 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operate Reference information Make sure all emergency stop...

  • Page 11: Safety Characteristics

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Icon Name Description Grounding sign The robotic arm...

  • Page 12: Enabling Device

                                 –                              LA1725-20 Product Manual The emergency stop means that all power to the robot will be cut off except for the manual brake release circuit.
  • Page 13 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Reminder enabling device is mounted on the back of the...

  • Page 14: Work Safety Guide

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 2.3 Work Safety Guide 2.3.1 Description About Robots No matter how fast they move, industrial robots are potentially dangerous.

  • Page 15: Self Safety

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual About this section This section refer to GB 11291.1 and GB 11291.2 safety standard. It will introduce some basic standard specification about robot faced user, but being unable to cover every specific situation due to space problem. ...

  • Page 16: Operate The Teach Pendant

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual • Be careful of the heat source generated by the controller and servo motor.

  • Page 17: Recovery From Emergency Stop

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual • Do not use chemical solvents, detergents or washing surfaces to clean the teach pendant.

  • Page 18: Safety Considerations For Manual Mode

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 2.3.5 Safety Considerations For Manual Mode About manual mode In manual mode, the movement of the robot is under manual control.

  • Page 19: Emergency Handle

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 2.3.7 Emergency Handle Handling of light fire...
  • Page 20 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual • If the electrocuted victim is conscious, lay him/her on his/her back and watch him/her closely.

  • Page 21: Product Overview

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 3 Product Overview  3.1 Overview of Robot System...

  • Page 22: Function And Purpose

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Label Name ① Load capacity（KG） ②...

  • Page 23: Basic Principles And Main Technologies Applied

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 3.4 Basic principles and main technologies applied Principles and technologies Principles：Leantec robot is composed of a...
  • Page 24                              –                              LA1725-20 Product Manual Base -- The base is the foundation of the robot, with electrical connections for the robot at its rear.

  • Page 25: Technical Specifications

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 4 Technical Specifications 4.1 Specification Parameter Specification Parameter Table The robot specification is as following table.

  • Page 26: Workplace

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 Operation temperature 0℃~+45℃ Restoration temperature -10℃~+55℃...
  • Page 27 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Hint Please consider the affect of installation way to work space in actual application.  ...

  • Page 28: Output Flange

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Hard limit of axis C1 Hard limit of axis C2  ...
  • Page 29 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual   Type LA1725-20 Screw hole 4-M6 øD...

  • Page 30: Load Map

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 4.4 Load Map Description                   The robot loading ability (including mechanical arm and welding torch quality) depends on the robot type.
  • Page 31 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 　  Electronic Box C2 Entity diagram of...

  • Page 32: Installation

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 5 Installation 5.1 Environment Condition The robot arm installation environment Please install the robot at the place meet the following conditions.

  • Page 33: On-Site Movement

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Warning • Potentially explosive environments •...
  • Page 34                              –                              LA1725-20 Product Manual When lifting up the arm in the tilting status, any crash that shake the arm may damage the surrounding lanyard hanging on the wrist axis of the wire harness and piping class  ...
  • Page 35 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 Install on the M16×1 hanging ring bolts of the arm.

  • Page 36: Bottom

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 0° -3° increase 72°...
  • Page 37 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Category Name Quantity General Tools Open-end wrench...
  • Page 38 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Anchor specifications Substrate minimum thickness （mm）...

  • Page 39: Installation

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Warning • The screw must be drilled with an electric drill and cannot be knocked in (in order to make the liquid evenly fill the gap);...
  • Page 40 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Installation Description                                  When installing robot base, please use high tension bolt to fix through bolt hole.            ...
  • Page 41 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 4-M16 High tension Material：SCM435 bolt Strength classification：10.9 or above.
  • Page 42 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 Installation cross- section      ...
  • Page 43 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 M(fall torque)   6,300N·m  T(rotation torque)  5,614N·m...
  • Page 44 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20  M(fall torque) 6,300N·m T(rotation torque) ...
  • Page 45 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20 20mm 以上 When the robot bottom installed on the ground（no trestle）...

  • Page 46: Mechanical Interface

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Type LA1725-20  M(fall torque) 6,300N·m  T(rotation torque) ...

  • Page 47: Electrical Connections

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 。 5.3 Electrical Connections  中文版: CH4_電器連接(Y系列)_Source Chinese Version 5.3.1 Wiring connection...

  • Page 48: Grounding Instructions

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual • Be careful not to forcibly bend the cable, etc. to avoid applying the load to the cable. In addition, do not place heavy objects on the cable, forcibly bend or pull the cable.
  • Page 49 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual LWM specification: Output/input Signal Power Circuit...
  • Page 50 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual New IO wiring definition（Handling） New IO wiring definition（Welding）...

  • Page 51: Function Test

                                 –                              LA1725-20 Product Manual 2. NPN connection method, the common terminal on the I board is connected to the power supply 24V, and 16 DI ports receive low-level signals as valid signals;...

  • Page 52: Test Procedure Of Automatic Mode

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 5.4.3 Check the Mastering position, each axis direction, and soft limit of the robot JOG each joint according to the direction shown in the figure and check whether the direction of each axis is correct.

  • Page 53: Maintenance

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 6 Maintenance 6.1 About Maintenance Safety Notice the following items to ensure safety before maintain against LEANTEC ...

  • Page 54: Malfunction Handle

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual The notice in maintenance  Warning •...

  • Page 55: Maintenance Solution

    联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Description When a robot malfunction occurs, stop the operation and contact the staff who pass the training.
  • Page 56 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Inspection item Daily 5000h 10000h 15000h...
  • Page 57 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Daily inspection project Inspection Inspection content...
  • Page 58 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Inspection Inspection content Exclusion content project...
  • Page 59                              –                              LA1725-20 Product Manual During the oil supplying period, do not directly connect the long conductor to exit. Since the filling pressure, the internal pressure may increase if the lubricating oil could not exclude smoothly.
  • Page 60 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step  Move the robot to make its upper arm be vertical and cut off the power.
  • Page 61 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step  Move the robot to make itsupper arm be horizontal and cut off the power.
  • Page 62 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step  Move the robot to make itsupper arm be horizontal and cut off the power.
  • Page 63 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step  Move the robot to make itsupper arm be horizontal and cut off the power.
  • Page 64 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step Move the robot to make itsupper arm be horizontal and cut off the power.
  • Page 65 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step  Twist out the injection port plug and twist in the oil nozzle.
  • Page 66 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operation step  Move the robot to make itslower arm be vertical and cut off the power. ...
  • Page 67 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Synchronous belt change  Warning  The measure of timing belt tension please perform in a position where no load is applied to the shaft of the timing belt used.
  • Page 68 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Only use the LEANTEC assigned battery. ...
  • Page 69 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 6.3.3 Hexagon socket screw fastening Inspect the each bolt or screw nut tightness. If it is necessary, fastening the bolt and screw nut.  The following six items is the most important in fastening items. ...
  • Page 70 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual 7 Zero Point 7.1 About mechanical home...
  • Page 71                              –                              LA1725-20 Product Manual corresponding joint until the arrow of the origin label is aligned, at which point the position is the zero position of the axis.
  • Page 72 联达产品/LEANTEC Products                              –                              LA1725-20 Product Manual Operate Description Log in to the system with users above the...

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