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Syntec LS900-10 Product Manual

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LS900-10 Product Manual(Draft)
匯出日期：2024-08-05
修改日期：2023-09-04

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Summary of Contents for Syntec LS900-10

  • Page 1 LS900-10 Product Manual(Draft) 匯出日期：2024-08-05 修改日期：2023-09-04...
  • Page 2 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) About this user manual Thank you for buying our robot products.
  • Page 3 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) •  Installation of robots •  The use of robots •...

  • Page 4: Table Of Contents

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 1 Contents • Contents • Safety •...
  • Page 5 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) • Tightening of hexagon socket screws •...

  • Page 6: Safety

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 2 Safety 2.1 About this Chapter Instruction ...

  • Page 7: Risk

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Icon Description If the content with this logo is not operated in accordance with the regulations, it will cause serious or even fatal to the personnel Life damage, and will/may cause serious damage to the robot.
  • Page 8 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Icon Name Description Clamp hand There is a risk of a pinch when the maintenance personnel approaches the belt drive during a maintenance operation.
  • Page 9 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Operate Reference information Make sure all emergency stop...

  • Page 10: Safety Characteristics

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Icon Name Description Grounding sign The robotic arm...
  • Page 11                              –                              LS900-10 Product Manual(Draft) The emergency stop means that all power to the robot will be cut off except for the manual brake release circuit.

  • Page 12: Enabling Device

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 2.2.5 Enabling Device It is a special switch with two presses and three positions, which only works if the enable switch been pressed and kept in the middle position.

  • Page 13: Work Safety Guide

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Warning External devices that jam the enabling device in the middle position are strictly prohibited! 2.3 Work Safety Guide...
  • Page 14                              –                              LS900-10 Product Manual(Draft) time, and use the manual mode to move the robot away from the dangerous situation at low speed.

  • Page 15: Operate The Teach Pendant

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 2.3.3 Operate the teach pendant Instruction The teach pendant equipped with Syntec system is manufactured with advanced electronic...

  • Page 16: Safety Considerations For Manual Mode

                                 –                              LS900-10 Product Manual(Draft) important to ensure that the robot system is not put into production operation in a dangerous state.

  • Page 17: Safety Considerations For Automatic Mode

                                 –                              LS900-10 Product Manual(Draft) In manual mode, signals of external safety devices will be by bypassed, such as safety doors and safety light barriers.
  • Page 18 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Measures to deal with severe fire...

  • Page 19: Product Overview

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 3 Product overview 3.1 Overview of Robot System...

  • Page 20: Function And Purpose

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Label Name ① Load capacity（kg） ②...

  • Page 21: Overview Of Robot Structure

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Principles：Leantec robot is composed of a...
  • Page 22 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Joint action C1：The whole robot spins C2：Head swing ...

  • Page 23: Technical Parameters

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 4 Technical parameters 4.1 Specifications Performance parameter table...

  • Page 24: The Workspace

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Model LS900-10 Storage temperature -10°~+55° Level of protection IP54（IP20）...
  • Page 25 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Technical parameters – 25...

  • Page 26: Output Flange

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Reminder In practice, consider the impact of installation on the workspace.

  • Page 27: Electronic Control Box Specification

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 4.4 Electronic Control Box Specification The standard specifications of the electric control box are listed below.

  • Page 28: Specifications Of Protective Bellow

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 　 Electronic Box D Power Supply...
  • Page 29 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Example diagram                                        ...

  • Page 30: Addition：the Supplementary Description For Scara Protection Solution

                                 –                              LS900-10 Product Manual(Draft) 4.5.1 Addition：The supplementary description for SCARA protection solution ...

  • Page 31: The Installation

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 5 The installation 5.1 Environmental Conditions Description The working environment of the robot shall meet the following conditions：...

  • Page 32: On-Site Installation

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) • A flammable environment. • radioactive environment.
  • Page 33 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Top view of Handling posture Make sure it already move to mechanical limit 2.

  • Page 34: Installation

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 5.2.2 Installation Warning Do not install or operate robots that are damaged or lack parts. Otherwise, accidents such as personal injury and equipment damage may occur.
  • Page 35                              –                              LS900-10 Product Manual(Draft) acceleration and deceleration and the static weight of the robot and fixtures. In addition, if the mounting surface of the robot is not flat, the robot may deform and its performance may be affected.

  • Page 36: Electrical Connections

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 5.3 Electrical connections 5.3.1 Wiring connection Warning •...

  • Page 37: User Wiring

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) electrical cabinet grounding wire 220V R series electrical cabinet power wire is three-core cable, which is L/N/PE；...

  • Page 38: Io Wiring Definition

                                 –                              LS900-10 Product Manual(Draft) enhanced function, activate the reserved start interface and use the air source processing component.

  • Page 39: Function Test

                                 –                              LS900-10 Product Manual(Draft) and 16 DI ports receive low-level signals as valid signals;...

  • Page 40: Test Procedure Of Automatic Mode

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 5.3.8 Check the Mastering position, direction and software limit of each axis of the...

  • Page 41: Maintenance

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 6 Maintenance 6.1 About safety during maintenance  ...

  • Page 42: Maintenance Plan

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Instruction When the robot breaks down, please do not continue to operate. You should immediately contact the technician who has received the required training to carry out the failure analysis and determine which part is abnormal.

  • Page 43: Tightening Of Hexagon Socket Screws

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Maintenanc Inspection and Remarks e Cycle...
  • Page 44 联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Hex cylinder head screw Torque（N•m） Please refer to the following table for the torque of the set screw used in belt pulley installation：...

  • Page 45: The Maintenance Of Synchronous Belt

    6.4.1 3rd/4th Axis Synchronous Belt  maintenance The LS900-10 robot needs to replace the 3rd/4th axis synchronous belts every 3840 hours or 1 year . Please see the table. Robot Model...
  • Page 46                              –                              LS900-10 Product Manual(Draft) (1) Replace the C3 Primary side transmission synchronous belt.
  • Page 47                              –                              LS900-10 Product Manual(Draft) Step 2: Use an Allen wrench to loosen the screws 4- hexagon M4×10 fixed to the C3 servo motor, and then move the servo motor ;...
  • Page 48                              –                              LS900-10 Product Manual(Draft) Step 2: Use an Allen wrench to remove the set screw 3-hexagon M4×16 which fixes the ball screw , so that the nut assembly can move up or down;...

  • Page 49: Zero Point

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) Zero Point 7.1 About mechanical home...
  • Page 50                              –                              LS900-10 Product Manual(Draft) a standard 3mm wide flat key instead), and the position at this time is the zero position of the axis.

  • Page 51: Calibration Steps

    联达产品/LEANTEC Products                              –                              LS900-10 Product Manual(Draft) 7.3 Calibration steps Operate Description Log in to the system with users above the...

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