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Syntec C Series Product Manual

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LA1717-20 Product Manual
匯出日期：2023-10-23
修改日期：2023-09-04

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Summary of Contents for Syntec C Series

  • Page 1 LA1717-20 Product Manual 匯出日期：2023-10-23 修改日期：2023-09-04...
  • Page 2 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual    – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual About this user manual Thank you for buying our robot products. This manual contains instructions for the proper installation and use of robots.
  • Page 4 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Warning 1. If the use of robots or related equipment exceeds the conditions of use and product specifications described in this manual, the warranty will be invalid.
  • Page 5 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 1 Contents • Contents • Safety •...
  • Page 6 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual • Check interval • Maintenance Cycle •...
  • Page 7 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 2 Safety 2.1 About this Chapter Instruction ...
  • Page 8 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Icon Description If the content with this logo is not operated in accordance with the regulations, it will cause serious or even fatal to the personnel Life damage, and will/may cause serious damage to the robot.
  • Page 9 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Icon Name Description Clamp hand There is a risk of a pinch when the maintenance personnel approaches the belt drive during a maintenance operation.
  • Page 10 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Operate Reference information Make sure all emergency stop Emergency stop equipment includes a safety equipment is properly configured gate, safety grating, safety light blanket, etc.
  • Page 11 2.2.3 Safety characteristics Instruction PLC is built into the Syntec system to process safety-related signals, and external safety signal interfaces such as safety gate and safety grating are provided. Signals processed by PLC include : •...
  • Page 12 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual The emergency stop means that all power to the robot will be cut off except for the manual brake release circuit.
  • Page 13 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 2.2.5 Enabling Device It is a special switch with two presses and three positions, which only works if the enable switch been pressed and kept in the middle position.
  • Page 14 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Anyone entering the robot's workspace must carry a teach pendant with them to prevent others from starting the robot without the knowledge of insiders.
  • Page 15 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual • Operators who work with robots must wear safety equipment suitable for the working environment before performing operations, such as safety vests, safety...
  • Page 16 The hydraulic and pneumatic systems need to be equipped with safety valves for emergency use. 2.3.3 Operate the teach pendant Instruction The teach pendant equipped with Syntec system is manufactured with advanced electronic components. In order to avoid failure or damage during use, please follow the following requirements.
  • Page 17 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 2.3.4 Recovery From Emergency Stop Instruction The reset operation must be performed when the system is in an emergency stop state in order to return to the normal state.
  • Page 18 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual In manual mode, the movement speed of the robot end is limited to under 250mm/s, that is, whether it is a Jog robot or running a program and regardless of the speed set in the program, the maximum movement speed of the robot will not exceed 250mm/s.
  • Page 19 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Warning The user shall provide the fire extinguishing device for the robot in the working site. The user shall select the appropriate fire extinguishing device according to the actual situation on the site.
  • Page 20 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual • If the electrocuted victim loses consciousness, the patient's breathing and heartbeat should be judged within 10 seconds.
  • Page 21 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 3 Product Overview 3.1 Overview of Robot System System overview A complete robot system includes the robot body, controller, instructor, connecting cables, software, terminal actuators and other accessories, as shown in the figure...
  • Page 22 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Label Name ① Load capacity（KG） ② Work space（mm）...
  • Page 23 The teach pendant controller gives the command to two SYNTEC three-in-one drivers, and the drivers drive the six motors on the robot to rotate regularly to control the motion path of the center of rotation at the end of the sixth axis. Technologies：...
  • Page 24 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Base -- The base is the foundation of the robot, with electrical connections for the robot at its rear.
  • Page 25 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Product Overview – 25...
  • Page 26 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 4 Technical parameters 4.1 Specifications Performance parameter table The performance parameters of the robot are shown in the table Model LA1717-20...
  • Page 27 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Model LA1717-20 Operating temperature 0°~+45° Storage temperature -10°~+55°...
  • Page 28 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Reminder In practice, consider the impact of installation on the workspace. Hard Limit The hard limit of the robot is shown in the figure: Technical parameters – 28...
  • Page 29 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Hard limit of axis C1 Hard limit of axis C2  ...
  • Page 30 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual installed on the output flange may affect the rotation range of the robot axes. Please pay attention to the interference area at the end of the fixture in the design.
  • Page 31 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 4.5 Electronic Control Box Specification The standard specifications of the electric control box are listed below. Technical parameters – 31...
  • Page 32 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 　  Electronic Box C2 Entity diagram of electronic control box Corresponding Model LRA705, LRA900, LRA1468, LRA1598, LRA1717, LRA1758,...
  • Page 33 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 5 The installation 5.1 Environmental Conditions Description The working environment of the robot shall meet the following conditions：...
  • Page 34 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual • radioactive environment. • An environment without risk assessment. •...
  • Page 35 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Warning Under any circumstances, no person is allowed to be under the lifting robot. Danger Make sure to turn off all power, hydraulic, and air sources of the robot during handling.
  • Page 36 The body of the LA1717-20 robot weighs about 268 kg，Be sure to use rings with M8×10 threads and hooks and ropes with a load of over 300kg(Except 60KG for C series, the default robot body comes with a hoisting ring).
  • Page 37 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 0° -81° 81° 0° 30° 0° Lifting Procedure and Installations Check whether the 6 lifting bolts are firm.
  • Page 38 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Lifting position One person carries the sling with both hands, waiting for the forklift to insert; The installation – 38...
  • Page 39 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Forklift preparation Wait for the forklift to be inserted into the sling for more than 400mm, then slowly lift the robot arm up.
  • Page 40 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Screw hole position adjustment Push the arm to adjust the diagonal mounting holes, pre-tighten with M14 screws, then pre-tighten the remaining 2 mounting holes, and lock the arm mounting holes diagonally.
  • Page 41 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Bolt fixing Insert the aviation plug and lock it; Connect 220V ( connect 380V for the 60kg robot arm) to the electrical box and grounding. ...
  • Page 42 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Schematic diagram of forklift Control Cabinet Schematic handling C1 type electric cabinet C2 type electric...
  • Page 43 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual I-shaped Riser Station Plate Combination of I-shaped Riser/Station Plate Installation steps of station plate/I-shaped riser Hardware Preparation...
  • Page 44 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Anchor specifications （mm） Drilling diameter（mm） Drilling Depth（mm） Bolt length（mm）...
  • Page 45 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Temperature in concrete -5℃~0℃ 0℃~10℃ 10℃~20℃ Over 20℃...
  • Page 46 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Danger It is necessary to set up a safety bar, or accidents such as personal injury and equipment damage may occur. Ensure that the safety bar is not inside the working area of the end of the robot and the fixture.
  • Page 47 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Screw M14×55 Quantity Strength Level 12.9 Tightening torque 226±5Nm Base hole size...
  • Page 48 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 5.3 Electrical connections 中文版: CH4_電器連接(Y系列)_Source Chinese Version 5.3.1 Wiring connection  Warning •...
  • Page 49 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 5.3.2 Grounding Instructions The robot needs to be grounded by the user, and the user needs to use the terminal to properly ground the robot according to the actual situation on the site, the spatial location, and other factors.
  • Page 50 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual The IO cable of the robot body corresponds to the position in the control cabinet shown in the figure: The specifications of the IO cable plug are shown in the table below.
  • Page 51 IO module wiring(old version) LWM module wiring(new version) LWM module provides users with the ability to use extended PWM, AD, DA, and IO functions on controllers that can use SYNTEC SRI communication to increase the applications of the controller. The installation – 51...
  • Page 52 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual LWM specification: Output/input Signal Power Circuit signal type Type Single-ended...
  • Page 53 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual New IO wiring definition（Handling） New IO wiring definition（Welding） Remark: (The I board in this figure is a Remark: (The I board in this figure is a PNP connection)
  • Page 54 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 2. NPN connection method, the common terminal on the I board is connected to the power supply 24V, and 16 DI ports receive low-level signals as valid signals;...
  • Page 55 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 5.4.3 Check the Mastering position, each axis direction, and soft limit of the robot JOG each joint according to the direction shown in the figure and check whether the direction of each axis is correct.
  • Page 56 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 6 Maintenance 6.1 About safety during maintenance Instruction Warning •...
  • Page 57 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual When the robot breaks down, please do not continue to operate. You should immediately contact the technician who has received the required training to carry out the failure analysis and determine which part is abnormal.
  • Page 58 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual The Maintenance Checklist of C-Series LEANTEC Robot(10KG/20KG) Safety System Teach Pendant ...
  • Page 59 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual The Maintenance Checklist of C-Series LEANTEC Robot(10KG/20KG) Replace the Oil of reducer ...
  • Page 60 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Inspection Inspection Content Safety Measure Mainte Maintenance nance Content...
  • Page 61 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Inspection Inspection Content Safety Measure Mainte Maintenance nance Content...
  • Page 62 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Inspection Inspection Content Safety Measure Mainte Maintenance nance Content...
  • Page 63 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Inspection Inspection Content Safety Measure Mainte Maintenance nance Content...
  • Page 64 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 工具名称 用途 图 片 U-shaped Hydraulic Clamp To replace the encoder battery.
  • Page 65 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Hex cylinder head screw Torque（N•m） Please refer to the following table for the torque of the set screw used in belt pulley installation：...
  • Page 66 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Step Old Battery Module New Battery Module Part R01-LJ-BATT-01 K01-BAT-C-V1.3...
  • Page 67 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Designated standard lubricant picture Lubricant Syringe picture Procedure for Replacing Lubricant Oil: •...
  • Page 68 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Location of oil outlet and inlet of 3rd-axis: 6.4 The maintenance of synchronous belt Reminder...
  • Page 69 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Take off the motor cover of the 4th axis and use the belt tension meter to measure the tension of the timing belt.
  • Page 70 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Remove the left cover of the 5th-axis arm and measure the tension of the belt with a belt tension meter.
  • Page 71 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual Remove the right cover of the 5th-axis arm and measure the tension of the belt with a belt tension meter.
  • Page 72 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual 7 Zero point 7.1 About mechanical home What is a mechanical home The robot is designed with an initial orientation defined in advance, under which the...
  • Page 73 联达产品/LEANTEC Products                              –                              LA1717-20 Product Manual For the six-axis, the zero point is calibrated as shown in the figure below when leaving the factory: 7.3 Calibration steps Calibration steps...
  • Page 74 Read more For more information about the use, programming, and parameter setting of robots, teaching aids and control cabinets, please refer to the Operation Manual of Syntec Robot Control System. Address: Leantec Intelligence, Xindai Science park, No. 9, Chunhui Road,  Suzhou Industrial Park Leantec Intelligence：https://www.leantec.com.cn...

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