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Syntec R Series Product Manual

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LA596-4 Product Manual
匯出日期：2023-12-25
修改日期：2023-12-25

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Summary of Contents for Syntec R Series

  • Page 1 LA596-4 Product Manual 匯出日期：2023-12-25 修改日期：2023-12-25...
  • Page 2 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual        – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual About this user manual Thank you for buying our robot products. The manual records the precautions for correct installation and use of the solution.
  • Page 4 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 3. Damages caused by improper adjustment or unauthorized repair. 4. Damages caused by natural disasters such as earthquake and flood. ...
  • Page 5 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 1 Contents • Contents • Safety •...

  • Page 6: Table Of Contents

    联达产品/LEANTEC Products                              –                              LA596-4 Product Manual • Usage and precautions • Zero Point •...
  • Page 7 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 2 Safety Personal Safety Basic Principle There are a few simple principles that must be followed in order to operate a robot safely：...
  • Page 8 The hydraulic and pneumatic systems need to be equipped with safety valves for emergency use. 2.1 Operate the teach pendant Instruction The teach pendant equipped with Syntec system is manufactured with advanced electronic components. In order to avoid failure or damage during use, please follow the following requirements.
  • Page 9 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual • When not using the USB interface, the protective adhesive cap must be properly fastened.
  • Page 10 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 2.3 Safety Considerations For Manual Mode About manual mode  ...
  • Page 11 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 2.5 Emergency Handle Handling of light fire In the event of imminent fire danger or fire that has already started but not yet spread, do not panic, remain calm and extinguish the flames with the fire extinguishing equipment provided at the scene.
  • Page 12 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual • If the electrocuted victim is conscious, lay him/her on his/her back and watch him/her closely.
  • Page 13 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 3 Product overview 3.1 Overview of Robot System System overview A complete robot system includes the robot body, controller, pendant, connecting cables, software, end effectors and other accessories, as shown in the figure below.
  • Page 14 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Label Name ① Load capacity（KG） ② Work space（mm）...
  • Page 15 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 3.4 Basic principles and main technologies applied Principles and technologies The working principle of the Leantec robotic arm consists of three main components: the six-joint arm body, a distribution cabinet, and the 81R handheld controller.
  • Page 16 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Base -- The base is the foundation of the robot, with electrical and pneumatics connections for the robot at its rear.
  • Page 17 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 4 Technical parameters 4.1 Specifications Performance parameter table The performance parameters of the robot are shown in the table Model LA596-4...
  • Page 18 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Model LA596-4 Axis 6 720°/s Operating temperature 0°~+45°...
  • Page 19 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Reminder In practice, consider the impact of installation on the workspace. Technical parameters – 19...
  • Page 20                     4.4 Load diagram The load chart of the 4kg R series robot arms is as follows: Icon Comment Symbol ① is the Z direction of the flange coordinate system.
  • Page 21 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 　 Electronic Box R1 Entity diagram of electronic control box Corresponding Model LA596, LA707, LA906, LA1206...
  • Page 22 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Technical parameters – 22...
  • Page 23 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 5 The installation 5.1 Environmental Conditions Description The working environment of the robot shall meet the following conditions：...
  • Page 24 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual • radioactive environment. • An environment without risk assessment. •...
  • Page 25 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 1 Lifting Equipment     2 Sling     3 Lifting Limit Bracket     4 Lifting Bracket    5 Fixed Screw 5.2.2 Installation Warning Do not install or operate robots that are damaged or lack parts.
  • Page 26 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual provided." In order to avoid equipment damage and personal injury of operators and surrounding personnel during the operation of the robot, the necessary safety devices must be installed.
  • Page 27 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Reminder To avoid the deformation of the robot base during installation, please control the flatness of the installation panel within 0.2mm.
  • Page 28 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 5.3 Electrical connections 5.3.1 Wiring connection Warning •...
  • Page 29 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Beware of electric shocks • Please make sure to perform replacement work after turning off the controller and related equipment and unplugging the power plug.
  • Page 30 R series electrical cabinet power wire is three-core cable, which is L/N/PE； L/N ：neutral wire/live wire（single phase 220V）PE：ground wire R series electrical cabinet standard optional with three hole plug. Simply insert the plug into the three-hole socket during use. (Note: Three-hole socket needs to be grounded) 5.3.3 User Wiring...
  • Page 31 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual enhanced function, activate the reserved start interface and use the air source processing component.
  • Page 32 0V to connect to the common point of the I board, you also need to pay attention to the I15 port of the R series of cabinet emergency stop button, so you also need to change the 0V interface of the emergency stop to a 24V interface (NPN low level is valid, PNP high level is valid) as shown in the following figure：...
  • Page 33 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 5.4 Function test 5.4.1 Check before Power-on Before powering on, check if the installation environment meets the environmental conditions in chapter 4.1.
  • Page 34 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Automatically run a random test program, and listen for any abnormal noise from the robot. If there is abnormal noise, stop the robot and test each joint motion separately.
  • Page 35 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 6 Maintenance 6.1 About safety during maintenance Instruction Warning •...
  • Page 36 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual In case of a robot malfunction, do not continue operation. Immediately contact trained personnel to conduct a fault analysis, understand the symptoms, and determine which component is experiencing an issue.
  • Page 37 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Maintena Inspection and Remarks nce Cycle Maintenance Content The function of...
  • Page 38 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Use hexagon socket head screws (hereinafter referred to as screws, class 12.9) where connection strength is required.
  • Page 39 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual     6.4 The maintenance of synchronous belt Reminder Reminder Synchronous belt adjustment and maintenance require professional staff to use professional tools to operate,...
  • Page 40 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 6.4.2 3rd-axis synchronous belt maintenance Instruction Remove the right cover of the upper arm and measure the tension of the belt with a belt tension meter. ...
  • Page 41 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 6.4.3 4th axis synchronous belt maintenance Remove the small cover at the lower part of the forearm, and measure the tension of the belt with a belt tension meter.
  • Page 42 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 　　　　　　　　　　　　　　 　　　　　　　　　　　 If the synchronous belt is found to be damaged, please replace it in time. After the replacement, zero calibration of the robot shall be performed again Maintenance – 42...
  • Page 43 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 6.4.4 5/6th axis synchronous belt maintenance Instruction Remove the front cover of the forearm and measure the tension of the belt with a belt tension meter.
  • Page 44 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual b. Cut power. Remove robot "reload connector lower cover".  1.
  • Page 45 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual b. Gently shake the electrical installation board from left to right, pull the main harness out by about 50mm-100mm, exposing the battery pack.

  • Page 46: Corresponding Model

    联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Mechanical Origin' button. If the robot does not move, the current position of the robot is considered its zero-point state.
  • Page 47                             LA596-4 Product Manual LEANTEC Automation R series robot cover and tailstock seals recommend using two models of sealants "TONSAN 1596" and "ThreeBond 1211" to solve the problem of sealing and waterproofing.
  • Page 48 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 2. Apply the waterproof sealant evenly to the connection position of the cover and the tailstock to ensure that the contact surface with the body connection is completely closed and there should be no disconnection or leakage in the middle;...
  • Page 49 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual  Precautions After applying the sealant, you should directly connect and lock to ensure that the product is completely sealed.
  • Page 50 All joints of LRA596-4-6A-R series robots are calibrated by key-code plate, and only one axis can be calibrated at a time. During the calibration, the corresponding joint shall be slowly rotated until the two grooves coincide and a special calibration key shall be Zero Point – 50...
  • Page 51 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual inserted (or the standard 3mm wide flat key can be used instead). At this time, the position shall be the zero point position of the axis.
  • Page 52 联达产品/LEANTEC Products                              –                              LA596-4 Product Manual Operate Description Log in to the system with users above the Zero calibration can only be done in manual Expert level and enter the zero-point mode with no program running.

  • Page 53: Part List

    联达产品/LEANTEC Products                              –                              LA596-4 Product Manual 8 Appendix 8.1 Appendix 1: IP67 Reinforcement Kit Installation 8.1.1 1.1 ...

  • Page 54: Installation Procedure

    联达产品/LEANTEC Products                              –                              LA596-4 Product Manual   8.1.4 1.4  Installation Procedure Connect air supply (φ8 tubing) to the filter of IP67 reinforcement kit  Turn on air supply, and adjust the precision regulator to maintain the pressure between 0.03±0.01MPa Remove the M-5P plug from the robot base and install KQ2H06-M5A connector...

  • Page 55: Maintenance Precautions

    Read more For more information about the use, programming, and parameter setting of robots, teaching aids and control cabinets, please refer to the Operation Manual of Syntec Robot Control System. Address: Leantec Intelligence, Xindai Science park, No. 9, Chunhui Road,  Suzhou Industrial Park Leantec Intelligence：https://www.leantec.com.cn...

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La596-4