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Syntec LA2100-60 Product Manual

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LA2100-60 Product Manual
匯出日期：2023-09-13
修改日期：2023-09-04

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Summary of Contents for Syntec LA2100-60

  • Page 1 LA2100-60 Product Manual 匯出日期：2023-09-13 修改日期：2023-09-04...
  • Page 2 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual  – 2...
  • Page 3 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual About this user manual Thank you for buying our robot products.
  • Page 4 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Warning 1. If the use of robots or related equipment exceeds the conditions of use and product specifications described in this manual, the warranty will be invalid.
  • Page 5 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 1 Contents • Contents • Safety •...
  • Page 6 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual • Maintenance • 5.1 About safety during maintenance •...

  • Page 7: About This Chapter

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 2 Safety 2.1 About this Chapter Instruction ...
  • Page 8 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Icon Description If the content with this logo is not operated in accordance with the regulations, it will cause serious or even fatal to the personnel Life damage, and will/may cause serious damage to the robot.
  • Page 9 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Icon Name Description Clamp hand There is a risk of a pinch when the maintenance personnel approaches the belt drive during a maintenance operation.
  • Page 10 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Operate Reference information Make sure all emergency stop...

  • Page 11: Safety Characteristics

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Icon Name Description Grounding sign The robotic arm...
  • Page 12                              –                              LA2100-60 Product Manual The emergency stop means that all power to the robot will be cut off except for the manual brake release circuit.

  • Page 13: Enabling Device

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 2.2.5 Enabling Device It is a special switch with two presses and three positions, which only works if the enable switch been pressed and kept in the middle position.
  • Page 14                              –                              LA2100-60 Product Manual Anyone entering the robot's workspace must carry a teach pendant with them to prevent others from starting the robot without the knowledge of insiders.
  • Page 15 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual • Operators who work with robots must wear safety equipment suitable for the...
  • Page 16 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual • When using hydraulic and pneumatic in operation, the clamped workpiece may fall due to insufficient pressure or gravity.

  • Page 17: Recovery From Emergency Stop

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 2.3.4 Recovery From Emergency Stop Instruction The reset operation must be performed when the system is in an emergency stop state in order to return to the normal state.
  • Page 18                              –                              LA2100-60 Product Manual In manual mode, the movement speed of the robot end is limited to under 250mm/s, that is, whether it is a Jog robot or running a program and regardless of the speed set in the program, the maximum movement speed of the robot will not exceed 250mm/s.
  • Page 19 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Warning The user shall provide the fire extinguishing device for the robot in the working site. The user shall select the appropriate fire extinguishing device according to the actual situation on the site.
  • Page 20                              –                              LA2100-60 Product Manual • If the electrocuted victim loses consciousness, the patient's breathing and heartbeat should be judged within 10 seconds.

  • Page 21: Product Overview

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 3 Product Overview 3.1 Overview of Robot System...

  • Page 22: Function And Purpose

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Label Name ① Load capacity（KG） ②...
  • Page 23 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 3.4 Basic principles and main technologies applied Principles and technologies Principles：Leantec robot is composed of a...
  • Page 24                              –                              LA2100-60 Product Manual Base -- The base is the foundation of the robot, with electrical connections for the robot at its rear.
  • Page 25 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Product Overview – 25...

  • Page 26: Technical Parameters

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 4 Technical parameters 4.1 Technical parameters...
  • Page 27 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Model LA2100-60 Operating temperature 0°~+45° Storage temperature -10°~+55°...
  • Page 28 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual  Reminder In practice, consider the impact of installation on the workspace.
  • Page 29 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Hard Limit The hard limit of the robot is shown in the figure:...
  • Page 30                              –                              LA2100-60 Product Manual strength of the fixed hexangular set screw is grade 12.9. The shape and size of the fixture installed on the output flange may affect the rotation range of the robot axes.
  • Page 31 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 4.5 Electronic Control Box Specification The standard specifications of the electric control box are listed below.
  • Page 32 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 　  Electronic Box C3 Entity diagram of...
  • Page 33 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Technical parameters – 33...
  • Page 34 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 5 The installation 5.1 Environmental Condition Description The working environment of the robot shall meet the following conditions：...

  • Page 35: On-Site Installation

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual • radioactive environment. • An environment without risk assessment.
  • Page 36 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual LRA2100-60-6A-C unboxing orientation The orientation can be lifted (the tail...
  • Page 37                              –                              LA2100-60 Product Manual LRA2100-60-6A-C Coordinate value of each axis of joint arm lifting 5.3.1 Relevant Tools：...

  • Page 38: Operation Procedure

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 5.3.2 4.2.2  Operation Procedure 1）Check whether the 6 lifting bolts are firm. If not, tighten the bolts clockwise;...
  • Page 39                              –                              LA2100-60 Product Manual 5）Insert the aviation plug and lock it; connect 380V to the electrical box and grounding. ...
  • Page 40 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual (3D Model)I-shaped Riser The arm is fixed on the I-shaped riser as shown in the figure, and the I-shaped...
  • Page 41 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Category Name Quantity Electrical tools Electric Drill 1 set 18 Drilling Bits...
  • Page 42 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Anchor specifications Minimum margin（mm） Minimum anchor distance（mm ）...

  • Page 43: Installation

                                 –                              LA2100-60 Product Manual Remove the installation tool and wait for the agent to harden. The chemical reaction time refers to the setting time table and wait for the agent to harden completely.
  • Page 44                              –                              LA2100-60 Product Manual installed. Safety devices mainly include safety bars, safety doors, safety pins and slots, and other protective equipment.

  • Page 45: Mechanical Interface

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Reminder To avoid the deformation of the robot base during installation, please control the flatness of the installation panel within 0.2mm.

  • Page 46: Electrical Connections

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 5.4 Electrical connections 中文版: CH4_電器連接(Y系列)_Source Chinese Version 5.4.1 Wiring connection...

  • Page 47: User Wiring

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Electrical cabinet wiring 220V L/N ：Neutral wire/Live wire（single-phase 220V），PE：Earth 5.4.3 User Wiring...
  • Page 48                              –                              LA2100-60 Product Manual The IO cable of the robot body corresponds to the position in the...

  • Page 49: Function Test

                                 –                              LA2100-60 Product Manual The inner wire of the electric box which marked AF+/AF- corresponding to the 5th and 6th wires;...

  • Page 50: Maintenance

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 6 Maintenance 6.1 5.1 About safety during maintenance...

  • Page 51: Maintenance Plan

                                 –                              LA2100-60 Product Manual When the robot breaks down, please do not continue to operate. You should immediately contact the technician who has received the required training to carry out the failure analysis and determine which part is abnormal.
  • Page 52 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual The Maintenance Checklist of C-Series LEANTEC Robot(60kg) Safety System Teach Pendant ...
  • Page 53 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual The Maintenance Checklist of C-Series LEANTEC Robot(60kg) Replace the Oil of reducer ...
  • Page 54 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Maintena Inspection Inspection Content Safety Measure...
  • Page 55 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Maintena Inspection Inspection Content Safety Measure...
  • Page 56 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Maintena Inspection Inspection Content Safety Measure...
  • Page 57 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 工具名称 用途 图 片 Grease Gun...
  • Page 58 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Hex cylinder head screw Torque（N•m） Please refer to the following table for the torque of the set screw used in belt pulley installation：...

  • Page 59: Replace Battery

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 6.3.2 Replace Battery The batteries of the robot are used to record the encoder data of each axis, hence the batteries are required to replace every 1000 hours.
  • Page 60                              –                              LA2100-60 Product Manual The robot is required to replace the lubricant oil of the RV reducer and gearbox every 6000 hours.
  • Page 61 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Location of oil outlet and inlet of 3rd-axis: Maintenance – 61...

  • Page 62: Zero Point Calibration

    联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual 7 Zero Point 7.1 About mechanical home...

  • Page 63: Calibration Steps

                                 –                              LA2100-60 Product Manual For the six-axis, the zero point is calibrated as shown in the figure below when leaving the factory: 7.3 Calibration steps...
  • Page 64 联达产品/LEANTEC Products                              –                              LA2100-60 Product Manual Operate Description Log in to the system with users above the...

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