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Summary of Contents for SIGMATEK CP 102
- Page 1 CP 102 S-DIAS CPU Module Instruction Manual Date of creation: 06.11.2014 Version date: 26.07.2023 Article number: 20-004-102-E...
- Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur...
- Page 3 The voltage supply is already available in the module. The number of modules that can be supplied depends on the total current consumption. The CP 102 can supply a maximum of 0.6 A. S-DIAS has no intelligent master (manager) 26.07.2023...
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Page 4: Table Of Contents
CP 102 S-DIAS CPU MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............9 Software/Training ............... - Page 5 S-DIAS CPU MODULE CP 102 Environmental Conditions ............19 Mechanical Dimensions ............20 Connector Layout ..............21 Status LEDs ................. 22 Connectors .................. 22 Applicable Connector Cables ............ 23 Applicable Connectors ............... 24 Label Field ................... 25 CAN Bus Setup ..............26 CAN Bus Station Number ............
- Page 6 CP 102 S-DIAS CPU MODULE 13.2 ESD-Protection ................38 14 Assembly/Installation ............39 14.1 Check Contents of Delivery ............39 14.2 Mounting ..................40 15 Transport/Storage ..............42 16 Storage ...................42 17 Maintenance ................43 17.1 Service ..................43 17.2 Repair ................... 43 18 Disposal ..................43...
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Page 7: Introduction
General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours. -
Page 8: Basic Safety Directives
CP 102 S-DIAS CPU MODULE Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken. - Page 9 S-DIAS CPU MODULE CP 102 INFORMATION Information Provides important information on the product, handling or relevant sections of the documentation, which require attention. 26.07.2023 Page 7...
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Page 10: Disclaimer
It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations. -
Page 11: General Safety Directives
S-DIAS CPU MODULE CP 102 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product. -
Page 12: Software/Training
CP 102 S-DIAS CPU MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber. -
Page 13: Standards And Directives
The product was constructed in compliance with the following European Union directives and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product CP 102 conforms to the following European directives: • 2014/35/EU Low-voltage Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •... -
Page 14: Type Plate
CP 102 S-DIAS CPU MODULE Type Plate HW: Hardware version SW: Software version Page 12 26.07.2023... -
Page 15: Technical Data
S-DIAS CPU MODULE CP 102 Technical Data Performance Data Processor EDGE2 Technology Addressable I/O/P modules CAN participants: > 100 S-DIAS bus: 64 Internal I/O Internal cache 512-kbyte L2 Cache Internal program and data 256-Mbyte memory (DDR3 RAM) Internal remnant data memory... -
Page 16: Standard Configuration
INFORMATION Problems can arise if a control is connected to an IP network, which contains modules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time runtime error or runtime error. -
Page 17: Electrical Requirements
S-DIAS CPU MODULE CP 102 Electrical Requirements 5.3.1 Module Supply (Input) Supply voltage +18-30 V DC, typically +24 V DC UL: Class 2 or LVLC Current consumption of power typically 100 mA maximum 1 A supply (+24 V) Limited Voltage/Limited Current... -
Page 18: S-Dias Bus Supply (Output)
CP 102 S-DIAS CPU MODULE 5.3.2 S-DIAS Bus Supply (Output) Voltage supply from S-DIAS bus +5 V Current consumption on the S-DIAS maximum 0.6 A bus (+5 V supply) Voltage supply from S-DIAS bus +24 V Current consumption on the S-DIAS... - Page 19 S-DIAS CPU MODULE CP 102 26.07.2023 Page 17...
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Page 20: Safety-Relevant Parameters
CP 102 S-DIAS CPU MODULE Safety-Relevant Parameters Calculation base IEC 61709 SN 29500 EN 13849 EN 62061 Conditions +55 °C Number of hours per year 8760 MTBF 107 years MTTF 213 years > 1,14 * 10 based on MTTF = 100 J... -
Page 21: Environmental Conditions
S-DIAS CPU MODULE CP 102 Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +55 °C Humidity 0-95 %, non-condensing Installation altitude above sea level 0-2000 m without derating > 2000 m up to a maximum of 5000 m with derating of the maximum environmental temperature by 0.5 °C per 100 m... -
Page 22: Mechanical Dimensions
CP 102 S-DIAS CPU MODULE Mechanical Dimensions Page 20 26.07.2023... -
Page 23: Connector Layout
S-DIAS CPU MODULE CP 102 Connector Layout INFORMATION The GND supply (X4: Pin 2 and Pin 3) is internally bridged. Only one GND pin (pin 2 or pin 3) is required to power the module. The bridged connections may be used for further looping of the GND supply. -
Page 24: Status Leds
CP 102 S-DIAS CPU MODULE Status LEDs green from activation of the voltage supply until processing of the autoexec.lsl when the application is running (except when controlled through application differently) BLINKS in the CLI, while processing the autoexec.lsl until the application is... -
Page 25: Applicable Connector Cables
S-DIAS CPU MODULE CP 102 X2: Ethernet (Industrial Mini I/O) Function 4500-5 n.c. n.c. Applicable Connector Cables Ethernet Cable type Length Article number RJ45 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-911-005 16-911-010 1.5 m 16-911-015... -
Page 26: Applicable Connectors
CP 102 S-DIAS CPU MODULE Applicable Connectors Connectors: X1: USB Type Micro-B OTG cable (host) or USB Type Micro-B to USB Type A cable (device) (no included with delivery) X2: Industrial Mini I/O Plug Type 1 Lock Extended Version (not included in delivery) -
Page 27: Label Field
S-DIAS CPU MODULE CP 102 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 26.07.2023 Page 25... -
Page 28: Can Bus Setup
CP 102 S-DIAS CPU MODULE CAN Bus Setup This section explains how to correctly configure the CAN bus. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus. -
Page 29: Can Bus Termination
In a CAN bus system, both end modules must be terminated. This is necessary to avoid transmission errors caused by reflections in the line. If the CP 102 processor module is an end module, it can be terminated by placing a 120 resistor between CAN-A (Low) and CAN-B (High). -
Page 30: Strain Relief
CP 102 S-DIAS CPU MODULE Strain Relief INFORMATION The VARAN cable must be mounted close to the module (e.g. using a clamp)! No mechanical stress can be applied to the connection! Page 28 26.07.2023... -
Page 31: Process Diagram
S-DIAS CPU MODULE CP 102 10 Process Diagram 26.07.2023 Page 29... -
Page 32: Status And Error Messages
CP 102 S-DIAS CPU MODULE 11 Status and Error Messages Status and error messages are shown in the status test of the LASAL Class software. Number Message Definition Cause/solution RUN RAM The user program is currently running in Info RAM. - Page 33 S-DIAS CPU MODULE CP 102 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instructions used incorrectly.
- Page 34 CP 102 S-DIAS CPU MODULE PROG MEMO The CPU is currently programming the Info memory module. STOP BRKPT The CPU was stopped by a breakpoint Info in the program. CPU STOP stopped Info programming software. INT ERROR The CPU has triggered a false interrupt...
- Page 35 Info reinstalled. OS TOO LONG The operating system cannot be loaded; Restart; report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart; report error to SIGMATEK. SYSTEM No operating system found in RAM. SEARCH FOR OS The boot loader is searching for the Restart;...
- Page 36 FLOATING POINT An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIASMaster. Restart; report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all Restart; report error to SIGMATEK. applications are stopped. FILE ERROR An error has occurred during a file operation.
- Page 37 S-DIAS CPU MODULE CP 102 C-DIAS ERROR A connection error with a C-DIAS Cause: module has occurred. The cause of the error is documented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with an S-DIAS Possible causes: module has occurred.
- Page 38 CP 102 S-DIAS CPU MODULE C_WRONG_CONNECT No connection to the required channels. C_WRONG_ATTR Wrong server attributes. C_SYNTAX_ERROR No specific error, recompile all project components and reload the project. C_NO_FILE_OPEN An attempt was made to open an unknown table. C_OUTOF_NEAR Memory allocation error...
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Page 39: Application Exceptions
S-DIAS CPU MODULE CP 102 12 Application Exceptions Do not store, modify or write on the Flash from the user program. 12.1 Data Breakpoint This CPU does not support the data breakpoint feature. 13 Wiring Guidelines The input filters, which suppress noise signals, allow operation in harsh environmental conditions. -
Page 40: Shielding
13.2 ESD-Protection Before any device is connected to or disconnected from the CP 102, the potential with ground should be equalized (by touching the control cabinet or ground terminal). This will allow the dissipation of electrostatic loads (caused by clothing/shoes). -
Page 41: Assembly/Installation
S-DIAS CPU MODULE CP 102 14 Assembly/Installation 14.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system. -
Page 42: Mounting
CP 102 S-DIAS CPU MODULE 14.2 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. - Page 43 S-DIAS CPU MODULE CP 102 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 26.07.2023 Page 41...
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Page 44: Transport/Storage
CP 102 S-DIAS CPU MODULE 15 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport. -
Page 45: Maintenance
S-DIAS CPU MODULE CP 102 17 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. 17.1 Service This product was constructed for low-maintenance operation. 17.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document. - Page 46 CP 102 S-DIAS CPU MODULE Documentation Changes Change date Affected Chapter Note page(s) 30.01.2015 9 Wiring Guidelines Added note concerning connecting the S-DIAS module while voltage is applied 26.03.2015 3.4 Applicable Conncetors Added connections 04.05.2015 1.1 Performance Data Note added 15.06.2015...
- Page 47 S-DIAS CPU MODULE CP 102 20.04.2023 3 Connector Layout Info box corrected 26.07.2023 Document General chapters added, design 26.07.2023 Page 45...
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