SIGMATEK CP 112 Instruction Manual
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SIGMATEK CP 112 Instruction Manual

S-dias cpu module
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CP 112
S-DIAS CPU Module
Instruction Manual
Date of creation: 23.04.2014
Version date: 26.07.2023
Article number: 20-004-112-E

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  • Page 1 CP 112 S-DIAS CPU Module Instruction Manual Date of creation: 23.04.2014 Version date: 26.07.2023 Article number: 20-004-112-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur...
  • Page 3 1 microSD 1 USB Host 1 CAN The S-DIAS CP 112 CPU module is a high-performance processor unit for the S-DIAS IO modules. Through the various interfaces, such as 2x Ethernet, VARAN, CAN bus, USB and an exchangeable microSD card, this module can be used for a variety of applications. Additionally, a RealTimeClock and zero voltage proof RAM space with buffer battery are provided.

  • Page 4: Table Of Contents

    CP 112 S-DIAS CPU MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............9 Software/Training ...............
  • Page 5 S-DIAS CPU MODULE CP 112 Mechanical Dimensions ............17 Connector Layout ..............18 Status LEDs ................. 19 Connectors .................. 20 Applicable Connector Cables ............ 22 Applicable Connectors ............... 22 Label Field ................... 23 Strain Relief ................24 Storage Media ................ 25 10 Buffer Battery (in supply module) ........
  • Page 6 CP 112 S-DIAS CPU MODULE 15.1 Check Contents of Delivery ............39 15.2 Mounting ..................40 16 Recommended Shielding for VARAN ........42 16.1 Wiring from the Control Cabinet to an External VARAN Component .................. 43 16.2 Wiring Outside of the Control Cabinet ........44 16.3...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Directives

    CP 112 S-DIAS CPU MODULE Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 S-DIAS CPU MODULE CP 112 INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require attention. 26.07.2023 Page 7...

  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    S-DIAS CPU MODULE CP 112 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.

  • Page 12: Software/Training

    CP 112 S-DIAS CPU MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 13: Standards And Directives

    The product was constructed in compliance with the following European Union directives and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product CP 112 conforms to the following European directives: • 2014/35/EU Low-voltage Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...

  • Page 14: Type Plate

    CP 112 S-DIAS CPU MODULE Type Plate HW: Hardware version SW: Software version Page 12 26.07.2023...

  • Page 15: Technical Data

    S-DIAS CPU MODULE CP 112 Technical Data Performance Data Processor EDGE2 Technology Addressable I/O/P modules VARAN bus: 65,280 CAN participants: > 100 S-DIAS bus: 64 Internal I/O Internal cache 512-kbyte L2 Cache Internal program and data 256-Mbyte memory (DDR3 RAM)

  • Page 16: Standard Configuration

    INFORMATION Problems can arise if a control is connected to an IP network, which contains modules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time runtime error or runtime error.
  • Page 17 S-DIAS CPU MODULE CP 112 26.07.2023 Page 15...

  • Page 18: Miscellaneous

    CP 112 S-DIAS CPU MODULE Miscellaneous Article number 20-004-112 Operating system Salamander Project back-up internally on the microSD card Standard UL 508 (E247993) Approbations UL, cUL, CE, UKCA Environmental Conditions Storage temperature -20 ... +85 °C Environmental temperature 0 ... +55 °C...

  • Page 19: Mechanical Dimensions

    S-DIAS CPU MODULE CP 112 Mechanical Dimensions 26.07.2023 Page 17...

  • Page 20: Connector Layout

    CP 112 S-DIAS CPU MODULE Connector Layout Page 18 26.07.2023...

  • Page 21: Status Leds

    S-DIAS CPU MODULE CP 112 Status LEDs green from activation of the voltage supply until processing of the autoexec.lsl when the application is running (except when controlled through application differently) BLINKS in the CLI, while processing the autoexec.lsl until the application is...

  • Page 22: Connectors

    CP 112 S-DIAS CPU MODULE Connectors X1: USB 2.0 (Type Mini B) (useable as USB host with OTG cable otherwise USB device for service purposes) Function +5 V X2: VARAN (Industrial Mini I/O) Function Tx/Rx+ Tx/Rx- Rx/Tx+ n.c. Rx/Tx- n.c.
  • Page 23 DAT0 DAT1 INFORMATION It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. Order number for the 512-Mbyte EDGE2 microSD card: 12-630-055 The number of read and write actions have a significant influence on the lifespan of the storage media.

  • Page 24: Applicable Connector Cables

    CP 112 S-DIAS CPU MODULE Applicable Connector Cables VARAN/Ethernet Cable type Length Article number RJ45 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-911-005 16-911-010 1.5 m 16-911-015 16-911-020 16-911-030 16-911-050 10 m 16-911-100 20 m 16-911-200...

  • Page 25: Label Field

    S-DIAS CPU MODULE CP 112 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 26.07.2023 Page 23...

  • Page 26: Strain Relief

    CP 112 S-DIAS CPU MODULE Strain Relief INFORMATION The VARAN cable must be mounted close to the module (e.g. using a clamp)! No mechanical stress can be applied to the connection! Page 24 26.07.2023...

  • Page 27: Storage Media

    CP 112 Storage Media INFORMATION It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. The number of read and write actions have a significant influence on the lifespan of the storage media.

  • Page 28: Buffer Battery (In Supply Module)

    CP 112 S-DIAS CPU MODULE 10 Buffer Battery (in supply module) The exchangeable buffer battery ensures that programs and data in the expanded memory (SRAM) as well the clock time (RTC) are preserved in the absence of a supply voltage. A lithium battery is installed at the manufacturer.

  • Page 29: Process Diagram

    S-DIAS CPU MODULE CP 112 11 Process Diagram 26.07.2023 Page 27...

  • Page 30: Status And Error Messages

    CP 112 S-DIAS CPU MODULE 12 Status and Error Messages Status and error messages are displayed in the LASAL Class software status test. Number Message Definition Cause/Solution RUN RAM The user program is currently running in Info RAM. The display is not affected.
  • Page 31 S-DIAS CPU MODULE CP 112 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instructions used incorrectly.
  • Page 32 CP 112 S-DIAS CPU MODULE PROG MEMO The CPU is currently programming the Info memory module. STOP BRKPT The CPU was stopped by a breakpoint Info in the program. CPU STOP stopped Info programming software. INT ERROR The CPU has triggered a false interrupt...
  • Page 33 Info reinstalled. OS TOO LONG The operating system cannot be loaded; Restart; report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart; report error to SIGMATEK. SYSTEM No operating system found in RAM. SEARCH FOR OS The boot loader is searching for the Restart;...
  • Page 34 FLOATING POINT An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIASMaster. Restart; report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all Restart; report error to SIGMATEK. applications are stopped. FILE ERROR An error has occurred during a file operation.
  • Page 35 S-DIAS CPU MODULE CP 112 C-DIAS ERROR A connection error with a C-DIAS Cause: module has occurred. The cause of the error is documented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with a S-DIAS Possible causes: module has occurred.
  • Page 36 CP 112 S-DIAS CPU MODULE C_UNKNOWN_CID An unknown object from a stand-alone or embedded object, or an unknown base class was detected. C_UNKNOWN_CONSTR The operating system class cannot be created; operating system probably wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an interpreter program;...
  • Page 37 S-DIAS CPU MODULE CP 112 LSL LOAD CONTINUE PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK 26.07.2023 Page 35...

  • Page 38: Application Exceptions

    CP 112 S-DIAS CPU MODULE 13 Application Exceptions 13.1 The File System Does Not Support Safe Writing via SRAM If files are stored, modified or written on the microSD card from the user program, these files must always be stored with a fixed maximum size. Since changes in size and the simultaneous shutdown of the voltage supply can corrupt the file system, a later change in the file size is not allowed.

  • Page 39: Wiring Guidelines

    S-DIAS CPU MODULE CP 112 14 Wiring Guidelines The input filters, which suppress noise signals, allow operation in harsh environmental conditions. A careful wiring method is also recommended to ensure error-free function. The following guidelines should be observed: • Avoid parallel connections between input lines and load-bearing circuits.

  • Page 40: Shielding

    14.2 ESD-Protection Before any device is connected to or disconnected from the CP 112, the potential with ground should be equalized (by touching the control cabinet or ground terminal). This will allow the dissipation of electrostatic loads (caused by clothing/shoes).

  • Page 41: Assembly/Installation

    S-DIAS CPU MODULE CP 112 15 Assembly/Installation 15.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 42: Mounting

    CP 112 S-DIAS CPU MODULE 15.2 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 43 S-DIAS CPU MODULE CP 112 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 26.07.2023 Page 41...

  • Page 44: Recommended Shielding For Varan

    It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.

  • Page 45: Wiring From The Control Cabinet To An External Varan Component

    S-DIAS CPU MODULE CP 112 16.1 Wiring from the Control Cabinet to an External VARAN Component If the Ethernet lines are connected from a VARAN component to a VARAN node located outside the control cabinet, the shielding should be placed at the entry point to the control cabinet housing.

  • Page 46: Wiring Outside Of The Control Cabinet

    CP 112 S-DIAS CPU MODULE 16.2 Wiring Outside of the Control Cabinet If a VARAN bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connectors can be used outside the control cabinet.

  • Page 47: Shielding For Wiring Within The Control Cabinet

    S-DIAS CPU MODULE CP 112 16.3 Shielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Transformers, etc.) can induce interference in a VARAN bus line. Spike voltages are dissipated over the metallic housing of a RJ45 connector. Noise is conducted through the control cabinet housing without further action from the electronic components.

  • Page 48: Connecting Noise Generating Components

    CP 112 S-DIAS CPU MODULE 16.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interference, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).

  • Page 49: Shielding Between Two Control Cabinets

    S-DIAS CPU MODULE CP 112 16.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a VARAN bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet.

  • Page 50: Transport/Storage

    CP 112 S-DIAS CPU MODULE 17 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 51: Maintenance

    S-DIAS CPU MODULE CP 112 19 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. 19.1 Service This product was constructed for low-maintenance operation. 19.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 52 CP 112 S-DIAS CPU MODULE Documentation Changes Change date Affected Chapter Note page(s) 04.06.2014 7 Status- and Error S-DIAS Error added Messages 08.09.2014 1.4 Miscellaneous Added Standard 30.01.2014 3.4 Applicable Connectors Added note concerning connecting the S-DIAS module while voltage is applied 24.03.2015...
  • Page 53 S-DIAS CPU MODULE CP 112 06.12.2022 1.4 Miscellaneous UKCA conformity 26.07.2023 Document General chapters added, design 26.07.2023 Page 51...

This manual is also suitable for:

20-004-112

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