SIGMATEK DC 102 Instruction Manual
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SIGMATEK DC 102 Instruction Manual

S-dias drive module
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DC 102
S-DIAS Drive Module
Instruction Manual
Date of creation: 26.11.2019
Version date: 05.12.2023
Article number: 20-014-102-E

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Summary of Contents for SIGMATEK DC 102

  • Page 1 DC 102 S-DIAS Drive Module Instruction Manual Date of creation: 26.11.2019 Version date: 05.12.2023 Article number: 20-014-102-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without express permission. We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that occur through its...
  • Page 3 1 incremental encoder input 1 holding brake The S-DIAS DC 102 drive module is used to control a synchronous servo motor with a 48-Volt supply voltage and phase current of up to 10 A. An incremental encoder input is available for position feedback.

  • Page 4: Table Of Contents

    DC 102 S-DIAS DRIVE MODULE Contents Introduction ................5 Target Group/Purpose of this Manual ........5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............9 Designated Use ................
  • Page 5 S-DIAS DRIVE MODULE DC 102 Technical Data ............... 17 DC Motor Output Specifications ..........17 Incremental Encoder Specifications ......... 18 Enable Inputs Specifications ............. 18 Holding Brake Specifications ............ 19 Regen Brake Specifications ............20 Electrical Requirements ............. 21 Miscellaneous ................24 Environmental Conditions ............
  • Page 6 DC 102 S-DIAS DRIVE MODULE 12 Wiring Examples ..............40 Performance Level e, Category 4 or SIL 3 – Safety PLC ..40 12.1 Performance Level e, Category 3 or SIL 3 – Safety PLC ..42 12.2 Performance Level e, Category 4 or SIL 3 – Conventional ..44 12.3...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Guidelines

    DC 102 S-DIAS DRIVE MODULE Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the speci- fied measures are not taken.
  • Page 9 S-DIAS DRIVE MODULE DC 102 DANGER • Electrical voltage • Tension électrique CAUTION Danger for ESD-sensitive components. Les signes de danger pour les composants sensibles aux décharges électrostatiques. INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require atten- tion.

  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operat- ing manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    S-DIAS DRIVE MODULE DC 102 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.
  • Page 12 DC 102 S-DIAS DRIVE MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 13: Designated Use

    The Safety functions implemented in the product are designed for use with safety applica- tions in a SIGMATEK control and meet the required conditions for safe operation according to SIL 3, HFT 1 n compliance with EN IEC 62061 and according to PL e, Kat. 4 in compli- ance with EN ISO 13849-1.

  • Page 14: Software/Training

    DC 102 S-DIAS DRIVE MODULE prévue. Non-designated use consists of: • any changes made to the module or the use of damaged modules. • use of the module inconsistent with the technical margins de- scribed in this operating manual or the specifications defined in the technical data.

  • Page 15: Security

    S-DIAS DRIVE MODULE DC 102 IT Security S-DIAS safety modules were developed for integration into a network protected against unauthorized access. For example, the following dangers can affect the network: • Unauthorized access • Data manipulation • and many other IT security violations It is the responsibility of the operator to protect the safe connection between S-DIAS mod- ules against unauthorized access.

  • Page 16: Standards And Directives

    DC 102 S-DIAS DRIVE MODULE Standards and Directives Residual Risks CAUTION The following residual risks for the product must be included in the system integrator's risk assessment: • Release of non-environmentally safe substances, emissions and unusual temperatures • Possible effects of information technology devices Les risques résiduels suivants pour le produit doivent être inclus dans...

  • Page 17: Functional Safety Standards

    EN ISO 13849-2 - Safety of machinery — Safety-related parts of control systems — Part 2: Validation 4.3.2 EU Conformity Declaration EU Declaration of Conformity The product DC 102 conforms to the following European directives: • 2006/42/EG Machine Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...

  • Page 18: Type Plate

    DC 102 S-DIAS DRIVE MODULE Type Plate HW: Hardware version SW: Software version Page 16 05.12.2023...

  • Page 19: Technical Data

    S-DIAS DRIVE MODULE DC 102 Technical Data DC Motor Output Specifications Type Synchronous servo motor Operating voltage +18-55 V Maximum continuous current 10 A Maximum peak current (10 s) 20 A Output current over the environ- maximum 10 A continuous current at 45 °C mental temperature maximum 7.5 A continuous current at 50 °C...

  • Page 20: Incremental Encoder Specifications

    5 in the motorparameter A-ACME (bit 5 = 0 -> RS422 [default]; bit 5 = 1 -> TTL) INFORMATION Commutation Search The DC 102 with incremental encoder runs a commutation search during the enable process, which can take several seconds. If the motor has a brake, it can lead to problems when it allows insufficient play for the increment change required for the commutation search.

  • Page 21: Holding Brake Specifications

    S-DIAS DRIVE MODULE DC 102 Holding Brake Specifications Output voltage 24 V Maximum continuous current 500 mA Short-circuit protection Maximum switch-off energy 50 mJ (inductive load) 05.12.2023 Page 19...

  • Page 22: Regen Brake Specifications

    If multiple DC 102s are driven with one intermediate circuit supply, it is possible to equip only one mod- ule with regen braking. The recommended regen resistor (15 Ω /100 W) is available at SIGMATEK under the arti- cle number 20-014-061-Z1.

  • Page 23: Electrical Requirements

    S-DIAS DRIVE MODULE DC 102 Electrical Requirements Power supply +24 V +18-30 V, Class 2 Current consumption of +24 V load-dependent (holding brake) power supply Supply voltage +18-55 V Motor Switching threshold for minimum 18 V maximum 65 V motor voltage monitor...
  • Page 24 DC 102 S-DIAS DRIVE MODULE Use only conductors, which are rated for at least 75 °C! There is no motor thermostat analysis in the motor output. Incorrectly set parameters or incorrect wiring can lead to destruction of the motor. It is important that the motor currents and the I...
  • Page 25 S-DIAS DRIVE MODULE DC 102 05.12.2023 Page 23...

  • Page 26: Miscellaneous

    DC 102 S-DIAS DRIVE MODULE Miscellaneous Article number 20-014-102 20-014-102-X (Printed circuit board with protective lacquer) Standard CE, TÜV EG type testing Mission time 20 years Reaction time see chapter "Reaction and Turn-off Time" in the Safety System Handbook Environmental Conditions Storage temperature -20 ...

  • Page 27: Mechanical Dimensions

    S-DIAS DRIVE MODULE DC 102 Mechanical Dimensions 05.12.2023 Page 25...

  • Page 28: Connector Layout

    DC 102 S-DIAS DRIVE MODULE Connector Layout Page 26 05.12.2023...

  • Page 29: Status Leds

    S-DIAS DRIVE MODULE DC 102 Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the visuali-...

  • Page 30: Applicable Connectors

    DC 102 S-DIAS DRIVE MODULE Applicable Connectors X1, X2: Weidmüller socket connectors with spring terminals (included in delivery) X3, X4: Phoenix connector plugs with spring terminals (included in delivery) The spring terminals are suited for the connection of ultrasonically compacted (ultrasonical- ly welded) stranded wire.
  • Page 31 S-DIAS DRIVE MODULE DC 102 CAUTION The S-DIAS module CANNOT be connected/disconnected while volt- age is applied! Le module S-DIAS ne peut pas être inséré ou retiré sous tension! 05.12.2023 Page 29...

  • Page 32: Label Field

    DC 102 S-DIAS DRIVE MODULE Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Article number Weidmüller 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Article number Weidmüller 1324380000 Page 30 05.12.2023...

  • Page 33: Wiring

    S-DIAS DRIVE MODULE DC 102 Wiring Wiring Example 05.12.2023 Page 31...

  • Page 34: Notes

    DC 102 S-DIAS DRIVE MODULE Notes The following installation instructions must be observed: • The DIN rail must have a proper ground connection. • A shielded cable must be used for wiring the resolver. For a resolver - encoder, the use of a shielded and twisted cable is recommended.

  • Page 35: Motor Overload Protection

    S-DIAS DRIVE MODULE DC 102 10 Motor overload Protection The device has no integrated motor overload protection. Please take using suitable protec- tion in accordance with local specifications into consideration with your installation. This can be implemented with a limiting supply, a fuse or something similar.

  • Page 36: Additional Safety Information

    CAUTION The instructions contained in this document must be followed. The DC 102 can only be powered by supplies that meet the require- ments for SELV or PELV in compliance with EN 60204. For error-free operation, proper transport and storage are essential.
  • Page 37 S-DIAS DRIVE MODULE DC 102 Correct EMC installation is also included in the designated use. Pour votre propre sécurité et celle des autres, les modules de sécurité ne doivent être utilisés qu’à des fins prévues. Une installation CEM correcte est également incluse dans l’utilisation prevue.
  • Page 38 DC 102 S-DIAS DRIVE MODULE DANGER Failure to follow the above safety measures can lead to severe injuries. Le non-respect des mesures de sécurité ci-dessus peut entraîner des blessures graves. • Only trained personnel are authorized to install the "safe re- start lock"...
  • Page 39 S-DIAS DRIVE MODULE DC 102 l'extérieur de l'armoire électrique. Eviter les courts-circuits ou les courts-circuits croisés dans les lignes de signalisation ! Voir EN ISO 13849 • Si des forces externes influencent les axes utilisés avec la fonction de sécurité STO (par ex. charge suspendue), des mesures supplémentaires doivent être prises (par ex.

  • Page 40: Sto

    S-DIAS DRIVE MODULE 11.1 STO The DC 102 supports the safety functions STO (Safe Torque Off) and meets the require- ments for Category 4 Performance Level "e" according to EN ISO 13849-1 and SIL3 ac- cording to EN IEC 62061.
  • Page 41 S-DIAS DRIVE MODULE DC 102 11.3 Function Test WARNING The safety function test is required to ensure correct operation. The entire safety circuit must be tested for full functionality. Tests must be performed at the following times: • After installation •...

  • Page 42: Wiring Examples

    DC 102 S-DIAS DRIVE MODULE 12 Wiring Examples In the following sub chapters, wiring examples are provided. It must be ensured that all constructive measures etc. are taken with and applied in order to fulfill the requirements of the category used.
  • Page 43 S-DIAS DRIVE MODULE DC 102 05.12.2023 Page 41...

  • Page 44: Performance Level E, Category 3 Or Sil 3 - Safety Plc

    DC 102 S-DIAS DRIVE MODULE 12.2 Performance Level e, Category 3 or SIL 3 – Safety PLC To meet the requirements of safety category 3, performance level "e" for EN ISO 13849-1 and SIL 3 according to EN IEC 62061, an error-proof output of a safety PLC must be used.
  • Page 45 S-DIAS DRIVE MODULE DC 102 05.12.2023 Page 43...

  • Page 46: Performance Level E, Category 4 Or Sil 3 - Conventional

    DC 102 S-DIAS DRIVE MODULE 12.3 Performance Level e, Category 4 or SIL 3 – Conventional To meet the requirements of safety category 4, performance level "e" for EN ISO 13849-1 and SIL 3 according to EN IEC 62061, the placement of the lines must comply with EN ISO 13849-2, table D.4 (separate placement, prohibiting of error via short circuits between...
  • Page 47 S-DIAS DRIVE MODULE DC 102 05.12.2023 Page 45...

  • Page 48: Performance Level E, Category 2 Or Sil 2 - Safety-Sps

    DC 102 S-DIAS DRIVE MODULE 12.4 Performance Level e, Category 2 or SIL 2 – Safety-SPS This involves 1-channel wiring, whereby the Enable inputs are tested separately. Here, no cross-circuit detection is possible. Page 46 05.12.2023...
  • Page 49 S-DIAS DRIVE MODULE DC 102 05.12.2023 Page 47...

  • Page 50: Assembly/Installation

    DC 102 S-DIAS DRIVE MODULE 13 Assembly/Installation 13.1 Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 51: Mounting

    S-DIAS DRIVE MODULE DC 102 13.2 Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules, a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 52 DC 102 S-DIAS DRIVE MODULE Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) Page 50 05.12.2023...

  • Page 53: Supported Cycle Times

    S-DIAS DRIVE MODULE DC 102 14 Supported Cycle Times The DC 102 can be accessed via the S-DIAS bus with different bus cycle times. 14.1 Cycle Times below 1 ms (in µs) x= supported 14.2 Cycle Times equal to or higher than 1 ms (in ms)

  • Page 54: Transport/Storage

    DC 102 S-DIAS DRIVE MODULE 15 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and stor- age, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 55: Maintenance

    S-DIAS DRIVE MODULE DC 102 17 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instruc- tions from chapter Basic Safety Directives. 17.1 Service This product was constructed for low-maintenance operation. 17.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 56 3.6 Electrical Requirements Note for cable lengths added 22.09.2023 7.2 Notes Chapter added 05.12.2023 Introduction DC 102-X added 3 IT Security Chapter added 6.7 Miscellaneous Mission time and Reaction time added 6.8 Environmental Conditions Noise emissions added 14 Supported Cycle Times...

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