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SIGMATEK C-DIAS Manual

Processor module
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CCP 611
C-DIAS Processor Module
Date of creation: 14.11.2013
Version date: 27.03.2020
Article number: 13-104-611-E

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  • Page 1 CCP 611 C-DIAS Processor Module Date of creation: 14.11.2013 Version date: 27.03.2020 Article number: 13-104-611-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
  • Page 3 VARAN system to operate for example, decen- tralized I/O modules, drive systems or communication modules. Compatibility Completely PC-compatible. The CCP 611 works with standard PC BIOS; no SIGMATEK- specific BIOS is therefore needed. LASAL is provided as the operating system. 27.03.2020...

  • Page 4: Table Of Contents

    CCP 611 C-DIAS PROSESSOR MODULE Contents Technical Data ................ 4 Performance Data ................. 4 Electrical Requirements ............... 5 Standard Configuration ..............5 Miscellaneous ................6 Environmental Conditions ............6 Mechanical Dimensions ............7 Mounting position ..............8 Connector Layout ..............9 Applicable Connectors ...............
  • Page 5 C-DIAS PROCESSOR MODULE CCP 611 10 CAN Bus Termination ............21 11 Wiring and Mounting Instructions ........22 11.1 Ground ..................22 11.2 Shielding ..................23 11.3 ESD Protection ................23 12 Working With and On the CCP 611 ........23 13 Process Diagram ..............

  • Page 6: Technical Data

    CCP 611 C-DIAS PROSESSOR MODULE 18.4 Connecting Noise Generating Components ......41 18.5 Shielding Between Two Control Cabinets ....... 42 Technical Data Performance Data Processor EDGE Technology X86 compatible 32-bit data bus Clock frequency 800 MHz Addressable I/O/P modules VARAN bus: 65,280...

  • Page 7: Electrical Requirements

    Problems can arise if a control is connected to an IP network, which contains mod- ules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time runtime error or runtime error.

  • Page 8: Miscellaneous

    CCP 611 C-DIAS PROSESSOR MODULE Miscellaneous Article number 12-104-611 Hardware version Project back-up internally on the microSD card Standard UL 508 (E247993) Approbations cUL, UL Environmental Conditions Storage temperature -10 ... +85 °C Operating temperature 0 ... +50 °C 10 – 90 %, non-condensing...

  • Page 9: Mechanical Dimensions

    C-DIAS PROCESSOR MODULE CCP 611 Mechanical Dimensions 27.03.2020 Page 7...

  • Page 10: Mounting Position

    CCP 611 C-DIAS PROSESSOR MODULE Mounting position To ensure optimal cooling of the module, the CCP 611 must be mounted as shown (stand- ing). For an angled mounting position, forced convection (cooling fan) must be used. Bottom Page 8 27.03.2020...

  • Page 11: Connector Layout

    C-DIAS PROCESSOR MODULE CCP 611 Connector Layout 27.03.2020 Page 9...
  • Page 12 CCP 611 C-DIAS PROSESSOR MODULE X2: USB Host 2.0 Function +5 V It should be noted that many of the USB devices on the market do not comply with USB specifications; this can lead to device malfunctions. It is also possible that these devices will not be detected at the USB port or function correctly.
  • Page 13 C-DIAS PROCESSOR MODULE CCP 611 X5: CAN Bus Function CAN A (CAN LOW) CAN B (High) CAN A (CAN LOW) CAN B (High) n.c. X1: USB Device 1.1 Function +5 V n.c. X6: Supply Function +24 V supply 27.03.2020 Page 11...
  • Page 14 +3V3 DAT0 DAT1 It is recommended that only storage media provided by SIGMATEK (CompactFlash cards, microSD cards etc.) be used. Order number for the 512-Mbyte EDGE microSD card: 12-630-051 The number of read and write actions have a significant influence on the lifespan of the storage media.

  • Page 15: Applicable Connectors

    Supply: 2-pin Phoenix plug with screw terminal technology MC 1.5/ 2-ST-3.5 2-pin Phoenix plug with spring terminal FK-MCP 1.5/ 2-ST-3.5 The complete C-DIAS CKL 031 connector set with spring terminals is available from SIGMATEK under the article number 12-600-017. 27.03.2020...

  • Page 16: Exchanging The Microsd Card

    CCP 611 C-DIAS PROSESSOR MODULE Exchanging the microSD Card The microSD card is located under the LED cover. To exchange the microSD card, carefully lift the LED cover. The microSD card is located on the left side and can be disengaged by lightly pressing on the card itself.

  • Page 17: Status Displays

    C-DIAS PROCESSOR MODULE CCP 611 Status Displays ETHERNET Color Description ACTIVE Yellow Lights when data is exchanged over Ethernet LINK Green Lights when the connection between the two PHYs is established VARAN Color Description ACTIVE Yellow Lights when data is exchanged over the VARAN bus...

  • Page 18: Display

    CCP 611 C-DIAS PROSESSOR MODULE Display The CCP 611 processor module has a 2-digit decimal display (7-segment display) for the following functions: • When configuring the processor module, the parameters are shown in the display. • If an error occurs while running the program or no valid user program is found, the dis- play shows an error message.

  • Page 19: Can Bus Setup

    C-DIAS PROCESSOR MODULE CCP 611 CAN Bus Setup This section explains how to correctly configure the CAN bus. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus.

  • Page 20: Configuration Of The Process Module

    CCP 611 C-DIAS PROSESSOR MODULE Configuration of the Process Module Page 18 27.03.2020...
  • Page 21 C-DIAS PROCESSOR MODULE CCP 611 To enter the mode for setting changes, press and hold the SET button while the C-IPC is booting. When the following appears in the display: The SET button can be released. After releasing the SET button, the first menu appears in the display.
  • Page 22 CCP 611 C-DIAS PROSESSOR MODULE ... CAN PLC Station 00 – 30 ... station number C2 ... CAN PLC baud rate 00 ... 615,000 01 … 500,000 02 … 250,000 03 … 125,000 04 … 100,000 05 … 50,000 06 … 20,000 07 …...

  • Page 23: Can Bus Termination

    C-DIAS PROCESSOR MODULE CCP 611 10 CAN Bus Termination In a CAN bus system, both end modules must be terminated. This is necessary to avoid transmission errors caused by reflections in the line. If the CCP 611 processor module is an end module, it can be terminated by placing a 150- Ohm resistor between CAN-A (Low) and CAN-B (High).

  • Page 24: Wiring And Mounting Instructions

    The CCP 611 must be connected to earth over the mounting on the back wall of the control cabinet or over the earth terminal provided (C-DIAS module carrier). It is important to create a low-ohm ground connection, only then can error-free operation be guaranteed. The ground connection should have a maximum cross section and the larges (electrical) surface possible.

  • Page 25: Shielding

    C-DIAS PROCESSOR MODULE CCP 611 11.2 Shielding The wiring for the CAN bus, Ethernet and VARAN bus must be shielded. The low-ohm shielding is either connected at the entry to the control cabinet or directly before the CCP 611 processor module over a large surface (cable grommets, grounding clamps)! Noise signals can therefore be prevented from reaching the electronics and affecting the function.

  • Page 26: Process Diagram

    CCP 611 C-DIAS PROSESSOR MODULE 13 Process Diagram Page 24 27.03.2020...

  • Page 27: System Boot Checkpoints

    C-DIAS PROCESSOR MODULE CCP 611 14 System Boot Checkpoints The checkpoints are shown on the 7-segment display before the LASAL CLASS software status and error messages. Since this involves checkpoints, it should be interpreted as errors when the system stops at a checkpoint.

  • Page 28: Status And Error Messages

    CCP 611 C-DIAS PROSESSOR MODULE 15 Status and Error Messages Status an error messages are displayed in the LASAL CLASS software status test. If the CPU has a status display, the status or error number is also show here as well. POINTER or CHKSUM messages can also be shown on the terminal screen.
  • Page 29 C-DIAS PROCESSOR MODULE CCP 611 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
  • Page 30 CCP 611 C-DIAS PROSESSOR MODULE STOP BRKPT The CPU was stopped by a break- point in the program. CPU STOP The CPU was stopped by the PG software (F6 HALT in status test). INT ERROR The CPU has triggered a false...
  • Page 31 C-DIAS PROCESSOR MODULE CCP 611 DIAS ERROR While accessing a DIAS module, an Possible Causes: error has occurred. An attempt is made to access a nonexistent DIAS module. DIAS bus error. Solution: Check the DIAS bus Check the termination resistors.
  • Page 32 DIAS-RISC- Error from the Intelligent DIASMas- ERROR ter. INTERNAL ERROR An internal error has occurred, all Restart; report error to Sigmatek. applications are stopped. FILE ERROR An error has occurred during a file operation. DEBUG Internal error. Restart; report error to Sigmatek.
  • Page 33 BTRuntime: time remaining SWBTRuntime: pre-selected value for the runtime counter C-DIAS ERROR Cause: A connection error with a C-DIAS module has occurred. The cause of the error is docu- mented in the log file Solution: This depends on the cause...
  • Page 34 CCP 611 C-DIAS PROSESSOR MODULE C_RUNROM The LASAL project was successfully started from ROM. C_RUNTIME C_READY The CPU is ready for operation. C_OK The CPU is ready for operation. C_UNKNOWN_CID An unknown object from a stand- alone or embedded object, or an unknown base class was detected.
  • Page 35 C-DIAS PROCESSOR MODULE CCP 611 OP BURN FAIL An error has occurred while burning the operating system. OP INSTALL The operating system is currently being installed. USV-WAIT The power supply was disconnect- ed; the UPS is active. REBOOT The operating system is restarted.
  • Page 36 CCP 611 C-DIAS PROSESSOR MODULE LSL LOAD CONTINUE PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK Page 34 27.03.2020...

  • Page 37: Application Exceptions

    C-DIAS PROCESSOR MODULE CCP 611 16 Application Exceptions 16.1 SRAM and IRQ routines Writing remnant data during interrupt routines is not allowed and leads to a system crash. 16.2 SRAM and Consistency of Changed Data If more than 32 different sectors are changed (512 bytes each) shortly before shutting down the voltage supply while the user program is writing to the microSD card, this can some- times lead to partial loss of remnant data.

  • Page 38: Note On Sram Behavior

    CCP 611 C-DIAS PROSESSOR MODULE 17 Note on SRAM Behavior Because the SRAM (remnant memory) is emulated via the microSD card, there are two different mechanisms for saving SRAM data to the microSD card: 1. Cyclic writing when data is changed (default) 2.

  • Page 39: Recommended Shielding For Varan

    It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding.

  • Page 40: Wiring From The Control Cabinet To An External Varan Component

    CCP 611 C-DIAS PROSESSOR MODULE 18.1 Wiring from the Control Cabinet to an External VARAN Component If the Ethernet lines are connected from a VARAN component to a VARAN node located outside the control cabinet, the shielding should be placed at the entry point to the control cabinet housing.

  • Page 41: Wiring Outside Of The Control Cabinet

    C-DIAS PROCESSOR MODULE CCP 611 18.2 Wiring Outside of the Control Cabinet If a VARAN bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connect- ors can be used outside the control cabinet.

  • Page 42: Shielding For Wiring Within The Control Cabinet

    CCP 611 C-DIAS PROSESSOR MODULE 18.3 Shielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Trans- formers, etc.) can induce interference in a VARAN bus line. Spike voltages are dissipated over the metallic housing of a RJ45 connector. Noise is conducted through the control cabi- net housing without further action from the electronic components.
  • Page 43 C-DIAS PROCESSOR MODULE CCP 611 18.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer- ence, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).
  • Page 44 CCP 611 C-DIAS PROSESSOR MODULE 18.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a VARAN bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet.
  • Page 45 C-DIAS PROCESSOR MODULE CCP 611 Documentation Changes Change date Affected Chapter Note page(s) 16.01.2014 1.1 Performance Data Data bus added French notes added 16.04.2014 7.1 CAN Bus Station Num- Changed text 7.2 Number of CAN Bus Changed text Participants 10.06.2014...
  • Page 46 CCP 611 C-DIAS PROSESSOR MODULE Page 44 27.03.2020...

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