SIGMATEK STO 081 Instruction Manual

SIGMATEK STO 081 Instruction Manual

S-dias safety digital output module
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STO 081
S-DIAS Safety
Digital Output Module
Instruction Manual
Date of creation: 18.12.2013
Version date: 05.12.2023
Article number: 20-892-081-E

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Summary of Contents for SIGMATEK STO 081

  • Page 1 STO 081 S-DIAS Safety Digital Output Module Instruction Manual Date of creation: 18.12.2013 Version date: 05.12.2023 Article number: 20-892-081-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsible for technical or printing errors in the handbook and assumes no responsibility for damages that occur through use...
  • Page 3 Safety System Handbook, see homepage To use the STO 081 in an application, at least one Safety CPU module that regulates the synchronized communication with the safety modules using safe bus telegrams is also required. This also includes •...
  • Page 4: Table Of Contents

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Guidelines ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............
  • Page 5 S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Technical Data ............... 18 Output Specifications ..............18 5.1.1 Maximum Inductive Load L (mH) at Load Current I (A) ..... 19 5.1.2 Maximum Capacitive Load C (µF) at Load Current I (A) ....20 Output Circuit ................
  • Page 6 STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE 12 Maintenance ................34 12.1 Service ..................34 12.2 Repair ................... 34 13 Disposal ..................34 Page 4 05.12.2023...
  • Page 7: Introduction

    Please see our website for our hotline number and business hours. Important Reference Documentation • Safety System Handbook This and additional documents can be downloaded from our website or obtained through support. Contents of Delivery 1x STO 081 05.12.2023 Page 5...
  • Page 8: Basic Safety Guidelines

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Basic Safety Guidelines Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the specified measures are not taken.
  • Page 9 S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 CAUTION Danger for ESD-sensitive components. Les signes de danger pour les composants sensibles aux décharges électrostatiques. INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require attention.
  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operating manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.
  • Page 11: General Safety Directives

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.
  • Page 12 STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.
  • Page 13: Designated Use

    The Safety functions implemented in the product are designed for use with safety applications in a SIGMATEK control and meet the required conditions for safe operation according to SIL 3, HFT 1 n compliance with EN 62061 and according to PL e, Kat. 4 in compliance with EN ISO 13849-1.
  • Page 14: Software/Training

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Une installation CEM correcte est également incluse dans l’utilisation prévue. Non-designated use consists of: • any changes made to the module or the use of damaged modules. • use of the module inconsistent with the technical margins described in this operating manual or the specifications defined in the technical data.
  • Page 15: Standards And Directives

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Standards and Directives Residual Risks CAUTION The following residual risks for the product must be included in the system integrator's risk assessment: • Release of non-environmentally safe substances, emissions and unusual temperatures •...
  • Page 16: Functional Safety Standards

    EN ISO 13849-2 - Safety of machinery — Safety-related parts of control systems — Part 2: Validation 3.3.2 EU Conformity Declaration EU Declaration of Conformity The product STO 081 conforms to the following European directives: • 2006/42/EG Machine Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...
  • Page 17: Safety-Relevant Parameters

    Safety-Relevant Parameters 3.4.1 Mounting Position Horizontal 0-55 °C Ambient Temperature Output Module Safety Parameters Safety Levels STO 081 in combination with CPU module SCP 011/SCP 111 up to HW version 2.20 = 1.0E-09 (1/h) SIL 3 MTTF = 2053 years...
  • Page 18: Compatibility

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Output Module Safety Parameters Safety Levels STO 081 in combination with CPU module SCP 211/SCP 111-S starting with HW version 3.00 = 2.5E-09 (1/h) SIL 3 MTTF = 926 years according to EN IEC 62061 DC = 99 % PL e / Kat.
  • Page 19: Type Plate

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Type Plate HW: Hardware version SW: Software version 05.12.2023 Page 17...
  • Page 20: Technical Data

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Technical Data Output Specifications All safety outputs are short-circuit protected and specified in accordance with EN 61131-2. The outputs are compatible with input of type 1, 2 and 3. Number Rated output voltage...
  • Page 21: Maximum Inductive Load L (Mh) At Load Current I (A)

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Cutoff Test Pulse Timing INFORMATION A fuse for the supply voltage must be installed, which can sufficiently limit voltage and current. 5.1.1 Maximum Inductive Load L (mH) at Load Current I (A) 05.12.2023...
  • Page 22: Maximum Capacitive Load C (Μf) At Load Current I (A)

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE 5.1.2 Maximum Capacitive Load C (µF) at Load Current I (A) I (A) L (mH) C (µF) 6400 1,25 1600 3,13 8,75 Page 20 05.12.2023...
  • Page 23: Output Circuit

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Output Circuit The figure shows the internal output circuit of the STO 081. Electrical Requirements Voltage supply from Safety bus +12 V Current consumption on the typically 42 mA maximum 50 mA Safety bus (+12 V supply)
  • Page 24 STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Page 22 05.12.2023...
  • Page 25: Miscellaneous

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Miscellaneous Article number 20-892-081 20-892-081-X (polymer coated printed circuit board) Standard UL 508 (E247993) Approbations , CE, TÜV Austria EG type-tested Mission time 20 years Environmental Conditions Storage temperature -20 ... +85 °C 0 …...
  • Page 26: Mechanical Dimensions

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Mechanical Dimensions Page 24 05.12.2023...
  • Page 27: Connector Layout

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Connector Layout INFORMATION Both +24 V supply connections (X5: pin 1 and pin 2) must be supplied to power the module. The GND supply connections (X5: pin 3 and pin 4) are bridged...
  • Page 28: Status Leds

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Status LEDs Bus Status green bus communication OK no supply available BLINKING (5 Hz) no communication Safety-Used yellow module is used and no error module is not used or not in operational mode...
  • Page 29: Label Field

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 05.12.2023 Page 27...
  • Page 30: Wiring

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Wiring Wiring Example Page 28 05.12.2023...
  • Page 31: Note

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Note The input filters, which suppress noise signals, allow operation in harsh environmental conditions. A careful wiring method is also recommended to ensure error-free function. The following installation guidelines should be observed: •...
  • Page 32: Assembly/Installation

    STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.
  • Page 33: Mounting

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Mounting The S-DIAS modules are designed to be mounted in the control cabinet. To mount the modules, a DIN rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 34 STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) Page 32 05.12.2023...
  • Page 35: 10 Transport/Storage

    S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 10 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and storage, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.
  • Page 36 STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE 12 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instructions from chapter 2 Basic Safety Directives. 12.1 Service This product was constructed for low-maintenance operation. 12.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.
  • Page 37 S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 Documentation Changes Change date Affected Chapter Note page(s) 11.02.2014 5 Connector Layout Changed image 5.2 Applicable Connectors Connection capacity added French notes added 03.03.2014 5 Connector Layout Changed image 5.1 Status LEDs Changed/expanded Status LEDs table 01.04.2014...
  • Page 38 STO 081 S-DIAS SAFETY DIGITAL OUTPUT MODULE 17.08.2017 3.5 Environmental Conditions Pollution Degree 5.2 Applicable Connectors Sleeve length added Added info regarding ultrasonically welded strands 23.08.2017 3.1 Output Specifications Table expanded, Cutoff Test Pulse Timing added 30.08.2017 3.1 Output Specifications Cutoff Test Pulse Timing 18.10.2017...
  • Page 39 S-DIAS SAFETY DIGITAL OUTPUT MODULE STO 081 22.03.2022 3.3.1 Mounting Position Safety-relevant parameters changed Horizontal 0-55 °C Ambient Temperature 3.3.2 Mounting Position Horizontal 0-60 °C Ambient Temperature 12.09.2022 4.4 Miscellaneous Hardware version removed 20.04.2023 6 Connector Layout Info box corrected 05.12.2023...

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