Thermo Scientific 1267 Series Operating Manual
Thermo Scientific 1267 Series Operating Manual

Thermo Scientific 1267 Series Operating Manual

Reverse osmosis system

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_________________________________________________________________________________
Part of Thermo Fisher Scientific
Reverse Osmosis System
Series 1267
Operating Manual and Parts List LT1267X1 Rev. 1

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Summary of Contents for Thermo Scientific 1267 Series

  • Page 1 Reverse Osmosis System Series 1267 Operating Manual and Parts List LT1267X1 Rev. 1 _________________________________________________________________________________ Part of Thermo Fisher Scientific...
  • Page 2 Models covered in this manual Model Volume Voltage D12671 (7157) 6 liter/hour 100-240V MANUAL NUMBER LT1267X1 (7007157) 26652/SI-10424 10/8/10 Max pressure updated on pg 3-1 8/5/10 Transfer to Marietta (was LT1267X1 7/3/08) ECR/ECN DATE DESCRIPTION Thermo Scientific Reverse Osmosis System...
  • Page 3 Thermo Fisher Scientific makes no representations or warranties with respect to this manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to the use of this manual. ©2010 Thermo Fisher Scientific. All rights reserved. Reverse Osmosis System Thermo Scientific...
  • Page 4 Always use the proper protective equipment (clothing, gloves, goggles, etc.) 4 Always dissipate extreme cold or heat and wear protective clothing. 4 Always follow good hygiene practices. 4 Each individual is responsible for his or her own safety. Thermo Scientific Reverse Osmosis System...
  • Page 5 We can also provide you with a quotation on our Extended Warranty for your Thermo Scientific products. Whatever Thermo Scientific products you need or use, we will be happy to discuss your applications. If you are experiencing technical problems, working together, we will help you locate the problem and, chances are, correct it yourself...over the telephone without a service...
  • Page 6: Table Of Contents

    Initial Operation ........6-2 Thermo Scientific...
  • Page 7 Wiring Diagram ..........11-3 Reverse Osmosis System Thermo Scientific...
  • Page 8: Safety Information

    Safety Information Section 1 Your Thermo Scientific Reverse Osmosis (RO) System has been designed with function, reliability, and safety in mind. It is the user’s responsibility to install it in conformance with local electrical codes. This manual contains important operating and safety information. The user must carefully read and understand the contents of this manual prior to the use of this equipment.
  • Page 9 The membrane contains a preservative solution to prevent microbiological growth. 5. If the equipment is used in a manner not specified by the manufacturer, protection provided by the equipment may be impaired. Reverse Osmosis System Thermo Scientific...
  • Page 10: Introduction

    Introduction Section 2 Congratulations on your purchase of a Thermo Scientific RO System. This unit is designed to provide reverse osmosis water for your lab or ultrapure water system. It uses a thin film composite membrane combined with three stages of pretreatment to produce reverse osmosis water.
  • Page 12: Specifications

    ....6 lph, ±15% (1.6 gph) Recovery ......10-20% Thermo Scientific Reverse Osmosis System...
  • Page 13 We recommend the use of a hot water mixing valve before the RO system for water cooler than 15°C (59°F). Electrical Requirements The Thermo Scientific RO is equipped with a power cord to be plugged into an electrical outlet of the appropriate voltage. Voltage and Frequency (Nominal) Model D12671 .
  • Page 14 EN61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory use; Part I: General Requirements per the provisions of the Low Voltage Directive 2006/95/EC and the Electromagnetic Compatibility Directive 2004/108/EC. Copies of the Declaration of Conformity are available upon request. Thermo Scientific Reverse Osmosis System...
  • Page 16: Unpacking And Installation

    Reject tube - TU1190X12 d. Elbow fittings - 03033 (3/8” tubing x 1/4” NPTM) - PMX80 (3/8” tubing x 3/8” NPTM) 7) Power cords 2. Put the Thermo Scientific RO system on a bench. Thermo Scientific Reverse Osmosis System...
  • Page 17: Choosing A Site

    Warning Do not locate the Thermo Scientific RO system directly over equipment that requires electrical service. Routine maintenance of this unit may involve water spillage and subsequent electrical shock hazard if improperly located.
  • Page 18: Tubing Installation

    RO system during installation, unless otherwise noted in the installation instructions. To make tubing connections: 1. Make sure the tubing is cut off reasonably square and that no plastic burrs or ridges are present. Thermo Scientific Reverse Osmosis System...
  • Page 19: Tubing Removal

    (to storage) and reject water (atmospheric drain). PLACE REMOVAL TOOL UP AGAINST COLLET AND PUSH FORWARD WHILE SIMULTANEOUSLY PULLING THE TUBE TUBE REMOVAL TOOL BACK TYPICAL FITTING COLLET TUBING PULL TUBING Figure 4-3. Tubing Removal Reverse Osmosis System Thermo Scientific...
  • Page 20: Wall Mounting

    (150 lbs.) Inadequate support and/or fasteners may result in damage to mounting surface and/or equipment. If you are unsure of mounting surface composition, condition and construction or correct fasteners, consult your building maintenance group or contractor. Thermo Scientific Reverse Osmosis System...
  • Page 21: Cartridge / Membrane Installation

    Section 4 Unpacking and Installation Wall Mounting Warning Do not locate the Thermo Scientific RO system directly over equipment that requires electrical service. Routine maintenance of this unit (continued) may involve water spillage and subsequent electrical shock hazard if improperly located.
  • Page 22: Mps Cartridge Installation

    Unpacking and Installation Prefilter Installation Particulates can damage your membrane, resulting in premature membrane failure. Therefore, your Thermo Scientific RO system uses a prefilter to remove particulates from your feed water. Install the prefilter cartridge as follows: 1. Open the front left door.
  • Page 23: Membrane Installation

    To do so, first wet the tube end with water and push the tube end firmly into the connector. Start with the FEED followed by the PRODUCT and finally the REJECT. Product Reject Feed Figure 4-6. Membrane Installation Reverse Osmosis System Thermo Scientific...
  • Page 24: Water Connections

    Note Do not connect the product water tubing to a storage reservoir until the startup membrane flush procedure has been performed on the RO. Product water outlet (to storage) Feedwater Inlet Reject water (Atmospheric drain) Figure 4-8. Water Connections Thermo Scientific Reverse Osmosis System...
  • Page 25: Reject Water Connection

    Then route the other end of the tubing to drain, temporarily until membrane flush is completed. 4-10 Reverse Osmosis System Thermo Scientific...
  • Page 26: Controls

    Controls Section 5 The main power switch on the Thermo Scientific RO system is located on the lower right side of the unit (as you face the front of the unit). This switch should be turned off when any maintenance is to be performed on the unit.
  • Page 27: Electrical/Reservoir Connections

    Cable Connections Location Reservoir connection Remote Display Alternate Power Switch Reservoir I = ON connection O = OFF Power Switch Figure 5-2. Cable Connections Figure 5-3. Power Switch Reverse Osmosis System Thermo Scientific...
  • Page 28: Install Control Panel In Remote Location

    It is recommended that the control panel be permanently mounted in a remote location, or remain intact with unit. Caution Repeated removal and replacement of the control panel from the top cover may eventually cause it to become damaged. Thermo Scientific Reverse Osmosis System...
  • Page 29 Section 5 Controls Reservoir connection Remote Display Alternate Reservoir connection Power Switch Blank Panel Wall Mount Bracket Figure 5-5. Components Reverse Osmosis System Thermo Scientific...
  • Page 30: Initial Operation

    (2) 0.63 amp fuses are provided with the unit. Choose the cord that applies to you. The Thermo Scientific RO is not shipped with fuses installed in the fuse draw of the power entry module. Before connecting the power cord to the power entry module, select the appropriate cord with fuses and install the proper fuses in the fuse draw.
  • Page 31 Warning Use a properly grounded electrical outlet of correct voltage and current handling capacity. Warning Discard the RO membrane product water for at least two hours during the initial operation. The membrane contains a preservative solution to prevent microbiological growth. Reverse Osmosis System Thermo Scientific...
  • Page 32: Normal Operation

    Section 7 Below is a brief description of the normal automatic operation of the Thermo Scientific RO system. If the unit does not operate as described below, refer to the troubleshooting guide. When the main power switch is activated, the following events will occur: 1.
  • Page 33: Resetting The Membrane Timer

    The membrane light illuminates after Membrane Timer approximately 12 months of use. 1. Press the “MEMBRANE” button on the control panel. 2. Press the “ENTER/RESTART” button while the “Replace Membrane” LED light is blinking to reset the membrane timer. Reverse Osmosis System Thermo Scientific...
  • Page 34: Standby Mode

    Section 7 Section title Pressure Gauges There are 4 pressure gauges on the Thermo Scientific RO system. The functions of the gauges are to provide you the necessary information, to monitor system performance as well as when certain maintenance procedures should be accomplished. The pressure gauges are located in the inside of the right front door.
  • Page 36: Main Fuse Replacement

    3. Remove old fuses and replace with fuses of the same type and rating. See Parts List. 4. Replace fuse drawer. 5. Reattach the power cord and reconnect the unit to the power supply. 6. Operate normally. Thermo Scientific Reverse Osmosis System...
  • Page 37: Membrane Replacement

    6. After the membrane rinse the unit can be shut down and the product water tubing can be connected to the storage reservoir, connect float cable, check for leaks, etc. 7. Reset the membrane timer by following the “Resetting the Membrane Timer” section included in this manual. Reverse Osmosis System Thermo Scientific...
  • Page 38: Mps Replacement

    2. Remove the MPS cartridge by pulling the cartridge straight out. 3. Replace the MPS cartridge by following the instructions located in the “MPS Cartridge Installation” section of this manual. Thermo Scientific Reverse Osmosis System...
  • Page 39: Shutdown

    If the RO system is to be shut down for an extended period of time, the unit should be completely drained and the cartridges and filters and membrane removed to prevent the growth of bacteria. Reverse Osmosis System Thermo Scientific...
  • Page 40: Troubleshooting

    Burrs on tubing Remove tubing as shown in Tubing Removal. Leaks at membrane fittings, reject or product Check tubing for burrs. Mark tubing and install water fittings per Tubing Installation. Tubing not installed in fitting completely Thermo Scientific Reverse Osmosis System...
  • Page 41 (D7427) to elevate temp. Membrane(s) fouled Replace membrane(s) Low feedwater pressure Ensure prefilter is not blocked Increase feedwater pressure Refer to troubleshooting of “Low or no quantity Low membrane operating pressure water flowing” items. Reverse Osmosis System Thermo Scientific...
  • Page 42: Replacement Parts

    We recommend that you stock the general maintenance parts as an aid to ensuring the continued operation of this equipment. Description Catalog No. Recommended Quantity Quick Disconnect Inlet CUX11 Thermo Scientific Reverse Osmosis System 10-1...
  • Page 43: Safety Stock

    All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory.
  • Page 44: Flow Diagram

    3 LPH 6 LPH Pressure reducing valve Feedwater inlet solenoid Pressure gauge Prefilter Pressure gauge FEED MPS cartridge Carbon filter Pressure gauge Membrane Pressure gauge REJECT Reject solenoid Check valve Product comparator cell PRODUCT Thermo Scientific Reverse Osmosis System 11-1...
  • Page 45: Operating Log

    Operating Log To ensure the Thermo Scientific RO System is working properly, the following operating parameters should be recorded monthly. Initial Start-Up Date and Time Feed Water Temperature Product Water Flowrate Reject Water Flowrate Pressure Prefilter Inlet Pressure Prefilter Outlet...
  • Page 46 Thermo Scientific Reverse Osmosis System 11-3...
  • Page 48 Thermo Fisher Scientific 401 Millcreek Road Marietta, Ohio 45750 United States www.thermofisher.com...

This manual is also suitable for:

D126717157

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