Related Manuals for Trox Technik X-CUBE X2 compact 2
Summary of Contents for Trox Technik X-CUBE X2 compact 2
- Page 1 Transport and installation manual GB/en Air handling unit X-CUBE X2 compact 2 Read the instructions prior to performing any task!
- Page 2 TROX GmbH Heinrich-Trox-Platz 47504 Neukirchen-Vluyn Germany Phone: +49 (0) 2845 2020 Fax: +49 2845 202-265 E-mail: trox-de@troxgroup.com Internet: http://www.troxtechnik.com A00000094316, 2, GB/en 07/2022 © TROX GmbH 2022 Air handling unit X-CUBE X2 compact 2...
- Page 3 Brief description of the fault with TROX GmbH, these are the regulations in section "Vl. Warranty claims" of the Delivery Terms of TROX GmbH, see www.trox.de/en/ . Online www.troxtechnik.com Phone +49 2845 202-400 Air handling unit X-CUBE X2 compact 2...
- Page 4 [Switch] Operating elements (e.g. push but- tons, switches), display elements Useful tips and recommendations as well as informa- (e.g. LEDs) tion for efficient and fault-free operation. ‘Display’ Screen elements (e.g. buttons or menus) Air handling unit X-CUBE X2 compact 2...
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Page 5: Table Of Contents
5.2 Before installation ........32 5.3 Connecting the condensate drain .... 33 Connecting the heating coil/cooling coil ..............35 5.5 Wiring ............5.5.1 Wiring in AHU ........39 5.5.2 Connection of accessories ....Air handling unit X-CUBE X2 compact 2... -
Page 6: Overview
Overview Overview Fig. 1: X-CUBE X2 compact 2 (example) Casing Water connections (heat exchanger) Mains isolator Base frame Touch panel Levelling feet Cable glands Inspection access door (see table for an explana- Connecting subframe tion of the symbols) Condensate drain, connection for drain trap... - Page 7 AHU casing units Symbol Description Multileaf dampers Filters Sound attenuator Centrifugal fan Cooling coil Heating coil Plate heat exchanger Rotary heat exchanger Air handling unit X-CUBE X2 compact 2...
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Page 8: Safety
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Page 9: Personal Protective Equipment
– Materials should never be transported in the Safety harnesses must only be used by individuals who vicinity of people or the zones occupied by have been specifically trained to use them. people. Air handling unit X-CUBE X2 compact 2... - Page 10 Always wear hearing protection while working. that are near the floor. – Only remain in the hazardous area if absolutely – Tripping hazards that cannot be avoided should necessary. be marked with yellow and black marking tape. Air handling unit X-CUBE X2 compact 2...
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Page 11: Behaviour In The Event Of Hazardous Situations Or Accidents
Implement first aid measures. Rescue individuals from the hazardous area. Inform the responsible person at the operation site. Notify the emergency services. Clear access paths for rescue vehicles. Air handling unit X-CUBE X2 compact 2... -
Page 12: Transport And Storage
In case of any damage or an incomplete shipment, contact the ship- ping company and your supplier immediately. If any parts are missing, have the driver confirm them on the consignment note. Air handling unit X-CUBE X2 compact 2... -
Page 13: Moving Packages
– Lift any load carefully and keep an eye on it to see whether it will stay in place. If required, change the lashing point(s). Air handling unit X-CUBE X2 compact 2... -
Page 14: Moving Packages With A Forklift Or Pallet Truck
3.3.2 Moving packages with a forklift or pallet truck Air handling units differ in weight and may have different lashing points. See the order-specific technical docu- ments for details. Personnel: Air handling unit X-CUBE X2 compact 2... -
Page 15: Moving Packages With A Crane
Keep the slings (round slings) apart with suitable spreading devices, e.g., a spreader beam. If a unit has to be moved with different equipment, contact TROX beforehand to discuss the details. Fig. 6: Round sling slung with loop Air handling unit X-CUBE X2 compact 2... -
Page 16: Storage And Functional Integrity
Rotating or moving components such as fans, rotary heat exchangers, multileaf dampers, actuators, valves or pumps should be rotated/moved on a monthly basis. In the case of belt-driven components, slacken the belts. Air handling unit X-CUBE X2 compact 2... -
Page 17: Unpacking
3.5.1 Removing transport protection devices Always move AHU casing units with the transport pro- tection devices in place; remove transport protection devices only when the unit has reached its final position. Air handling unit X-CUBE X2 compact 2... -
Page 18: Setup And Assembly
Wear safety shoes, protective clothing and a – Do not reach between the door and door frame. hard hat. – Wear protective gloves and a hard hat when you – Wear a safety harness. open an inspection access door. Air handling unit X-CUBE X2 compact 2... -
Page 19: Installation Location, Requirements
AHU casing units (check for door closure, properly applicable building regulations and is suitable for the sealed joints). technical systems to be installed. National standards for plant rooms may also apply. The installation room has to be Air handling unit X-CUBE X2 compact 2... -
Page 20: Requirements For Outdoor Installation
(including material and layout plan) selected and Waterproof the edge of the roof under the air han- sized by an expert company. dling unit and also any connections penetrating the roof. Air handling unit X-CUBE X2 compact 2... -
Page 21: Setting Up And Assembling The Air Handling Unit
4.4.1.1 Setting up the AHU or AHU casing units Arrangement of AHU casing units The arrangement of the AHU casing units is shown in the drawings that come with the casing units. Air handling unit X-CUBE X2 compact 2... - Page 22 Fig. 10: Aligning AHU casing units ð The AHU casing units come closer together as Align the AHU casing units so that they are flush you tighten the strap. with one another ( Fig. 10 /1). Air handling unit X-CUBE X2 compact 2...
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Page 23: Assembling Ahu Casing Units
- The adjacent components are bolted to the fan mounting plate. For better accessibility of the through R150 connection points, the fan can be disassembled from the fan mounting plate by loosening the screw connections. Before disassembly, disconnect all necessary cables at the plug connections! Air handling unit X-CUBE X2 compact 2... - Page 24 Ä Chapter 5.5.1 ‘Wiring in AHU ’ on page 39 Installing the pressure measurement point on the rectangular duct For further information, see Ä ‘Tube connections of differential pressure sensors’ on page 40 . Air handling unit X-CUBE X2 compact 2...
- Page 25 – M332AD6 M323AA3 ⑦ Ground cable A00000026651 ⑧ Lock washer, serrated M332KB4 A00000045194 M332KB4 A00000045194 ⑨ Pan head screw M6 × 12 M852AC6 ⑩ ⑪ Socket cap head screw M6 × 30 M852AC4 Air handling unit X-CUBE X2 compact 2...
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Page 26: Additional Assembly Steps For Outdoor Units
Do not remove the other eye nuts; they have to remain in place to pre- vent the ingress of rain into the unit. Air handling unit X-CUBE X2 compact 2... - Page 27 Insulate ducts (including flexible connectors and connecting frames). For outdoor units: Protect ducts (including spigots and connecting frames) against the effects of weather. Air handling unit X-CUBE X2 compact 2...
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Page 28: Installing Accessories
HVAC technician Protective equipment: Industrial safety helmet Protective clothing Hearing protection Safety shoes Protective gloves Proceed as follows to attach an accessory module to the air handling unit: Air handling unit X-CUBE X2 compact 2... - Page 29 Washer M10 Fan mounting plate (removable in the case of Nut M10 size R015-R050) Cheese head screw M6 Cable gland for accessory module Connection nipple for supply air line pressure meas- uring point Air handling unit X-CUBE X2 compact 2...
- Page 30 (supply package: 5 m) to the connection nipple ( Fig. 17 /6); for further informa- Ä Chapter 5.5.2 ‘Connection of accessories ’ on page 41 . tion, see Air handling unit X-CUBE X2 compact 2...
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Page 31: Mounting Levelling Feet
Insert the levelling feet from below into the holes on the base frame. Screw on the nut and washer. Then set the device down and align it using the screws. Tighten the locknuts. Air handling unit X-CUBE X2 compact 2... -
Page 32: Installation
Ä ‘Other applicable documentation’ on page 3 Ensure that the installation requirements are met, see the order-specific data sheet for the air handling unit. Have all the required tools ready. Air handling unit X-CUBE X2 compact 2... -
Page 33: Connecting The Condensate Drain
- Distance H [mm]; minimum distance between base frame lower edge and floor - Distance A [mm]; distance between base frame lower edge and condensate drain (centre line); depends on the base frame (GR), see table Air handling unit X-CUBE X2 compact 2... - Page 34 X = 1800 Pa / 10 = 180 mm H = 180 + 60 – 192 mm = 48 mm If the calculation value is negative, no additional instal- lation height H is required. Air handling unit X-CUBE X2 compact 2...
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Page 35: Connecting The Heating Coil/Cooling Coil
Connect heat exchangers in a counter flow arrangement unless a parallel flow arrangement has been specified by the manufacturer. Only a counter flow arrangement ensures that the calculated capacity is achieved. Air handling unit X-CUBE X2 compact 2... - Page 36 (hexagonal profile, Fig. 25 /1) HVAC technician to connect the heat exchanger to the pipework (pipework by others). Protective equipment: Industrial safety helmet Hearing protection Protective clothing Protective gloves Safety shoes Air handling unit X-CUBE X2 compact 2...
- Page 37 Fig. 27: Connecting the frost protection sensor Heat exchanger Heat exchanger return connection T-piece with 1/2" connection (to be provided by others) Frost protection sensor (supply package) Spacer nut for setting the insertion depth Measuring probe Air handling unit X-CUBE X2 compact 2...
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Page 38: Wiring
Grey cable with black M12 plug M12 plug connections connection Fans with < 13 A power consumption Plug together straight and close are pluggable. retainer (protection against working loose). 5-pin power plug connector Air handling unit X-CUBE X2 compact 2... -
Page 39: Wiring In Ahu
Plug the connectors together straight and tighten by hand. Then tighten the screw connections by 90° with the open-end spanners (securing against working loose). Connect the separate cables (output, grey) with 5-pin connectors from the switch cabinet to the fans and the rotor controller and tighten the union nut. Air handling unit X-CUBE X2 compact 2... - Page 40 Pressure tap, atmosphere Switch cabinet 10.3 Pressure tap, connection duct pressure meas- Extract air fan urement Supply air fan 10.4 Tube (supply package) 10.5 Pressure tap, supply air duct (not included in the supply package) Air handling unit X-CUBE X2 compact 2...
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Page 41: Connection Of Accessories
Plug the bus line from the supply air duct sensor into the Y-distributor of the junction box of the accessory module. If not present, plug the connection resistor into the Y-distributor of the supply air duct sensor. Air handling unit X-CUBE X2 compact 2... - Page 42 9.4 2-wire cable (to be provided by others) Insert the connecting cable of the outdoor sensor through the M16 cable gland into the device casing. Open the junction box and disconnect the outdoor air temperature sensor. Air handling unit X-CUBE X2 compact 2...
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Page 43: Connecting The Air Handling Unit To The Power Supply
Avoid screw joints that pierce the outer shell of the unit; if you cannot avoid them, then at least seal them to prevent the ingress of water. The minimum protection level is IP 65. Air handling unit X-CUBE X2 compact 2... -
Page 44: Connecting The Controls To Your Pc Or Local Network
PC or integrate it with a network using the TCP/IP interfaces. Further information on this can be found in the X- CUBE Control operating instructions. Air handling unit X-CUBE X2 compact 2... -
Page 45: Initial Commissioning
The air handling unit has been erected, assembled, and installed according to this manual. Before initial commissioning, check the casing and the following parts for damage and correct position: Inspection access doors and openings Seals Handles and levers Air handling unit X-CUBE X2 compact 2... -
Page 46: Setting Up And Adjusting Ahu Casing Units
Do not change the clearance between the rotor and the – The power consumption must not exceed the bellmouth inlet. specified nominal current. – Make sure that the maximum motor speed is not exceeded. Air handling unit X-CUBE X2 compact 2... - Page 47 You can change the direction of rotation by swap- ping the terminal connections. Ensure that the unit has been correctly earthed. Close all inspection access doors on the air han- dling unit Ä Operating manual. Air handling unit X-CUBE X2 compact 2...
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Page 48: Filter
Use appropriate measures to protect the water they are tightly seated. system from frost. Frost protection can be achieved ð The filter has been set up. with a water glycol mixture or with a special anti-frost thermostat. Air handling unit X-CUBE X2 compact 2... -
Page 49: Electric Air Heater
If the air heater is not properly vented, air bub- bles may form and impair the performance. Close any vents. Clean the condensate drip tray and drain. Set up the droplet eliminator. Fill the drain trap with water. Air handling unit X-CUBE X2 compact 2... -
Page 50: Multileaf Dampers
HVAC technician documentation. Protective equipment: Industrial safety helmet Protective clothing Protective gloves Safety shoes Check that the friction locking of the linkage is cor- rect. Air handling unit X-CUBE X2 compact 2... -
Page 51: Plate Heat Exchanger
Check and, if necessary, clean the plate heat exchanger to remove foreign matter and contami- Setting up the drive equipment nation. Personnel: ð The plate heat exchanger has been set up. Skilled qualified electrician Air handling unit X-CUBE X2 compact 2... -
Page 52: Electrical System
Has the rotary heat exchanger been set up? Has the run around coil system been correctly filled? Has the plate heat exchanger been set up? Are the environmental conditions for correct use being met? Air handling unit X-CUBE X2 compact 2... -
Page 53: Configuring The Air Handling Unit
ð The ‘Set up a connection or network’ window opens. Fig. 34: Setting up a new network Select ‘Set up a new network’ ( Fig. 34 /1), then click ‘Next’ ( Fig. 34 /2). Air handling unit X-CUBE X2 compact 2... - Page 54 Select ‘Internet Protocol Version 4 (TCP/IPv4)’ ( Fig. 36 /1), then click on the ‘Properties’ ( Fig. 36 /2) button. ð The ‘Internet Protocol Version 4 (TCP/IPv4) Properties’ window opens. Fig. 37: Internet protocol properties Air handling unit X-CUBE X2 compact 2...
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Page 55: Removal And Disposal
– Lift any load carefully and keep an eye on it to see whether it will stay in place. If required, change the lashing point(s). Air handling unit X-CUBE X2 compact 2... -
Page 56: Disassembly
Incorrect disposal can harm the environment. – Have electronic waste, electronic components and operating fluids (refrigerant, compressor oil, lubricants etc.) disposed of by an approved spe- cialist disposal company. Air handling unit X-CUBE X2 compact 2... - Page 57 Compressor oil Compressor oil must not enter sewerage systems or bodies of water. Commission a specialist disposal com- pany to dispose of hazardous substances and mate- rials. Air handling unit X-CUBE X2 compact 2...
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Page 58: Glossary
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Page 59: Index
Disposing of packaging..........17 Limitation of liability............. 3 Electric air heater Noise................. 10 Commissioning............. 49 Noise insulation............20 Electrical connection..........43 Electric current............10 Other applicable documentation......... Environmental protection Chemicals............Electrical and electronic components....56 Air handling unit X-CUBE X2 compact 2... - Page 60 Setting up the drive equipment......Vibration, preventing..........Service................ 3 Setting up network communication......53 Warranty claims............3 Setup and assembly..........18 Wiring................ 38 Sound attenuator............50 Specific hazards............9 X-CUBE............... 6 Starting..............52 X-CUBE components..........6 Air handling unit X-CUBE X2 compact 2...
- Page 61 Air handling unit X-CUBE X2 compact 2...
- Page 62 Air handling unit X-CUBE X2 compact 2...
- Page 63 Air handling unit X-CUBE X2 compact 2...
- Page 64 TROX GmbH Phone: +49 (0) 2845 2020 Heinrich-Trox-Platz +49 2845 202-265 47504 Neukirchen-Vluyn E-mail: trox-de@troxgroup.com Germany http://www.troxtechnik.com © TROX GmbH 2022...
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