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Zip HydroTap G5 Quick Start Installation Manual

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uick start installation guide
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HydroTap G5
Command Centre
Boiling, Chilled & Sparkling models
AFFIX PRODUCT LABEL HERE
Australia
UK
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Quick Start Installation Guide
1
807119 v1.08 05.23 G5 BCS Quick Start Guide

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  • Page 1 HydroTap G5 Command Centre Boiling, Chilled & Sparkling models AFFIX PRODUCT LABEL HERE Australia Visit our website to download the manuals Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...

  • Page 2: Table Of Contents

    Table of contents SECTION 1: Using these instructions ..............3 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS ..........3 SECTION 3: WARNINGS & REGULATORY INFORMATION ........7 SECTION 4: Technical data ................9 SECTION 5: Parts supplied, consumables and accessories .......11 SECTION 6: Set up the ventilation ..............12 SECTION 7: Fit the carbonation valve ...............

  • Page 3: Section 1: Using These Instructions

    SECTION 1: Using these instructions Before you start This document is a Quick Start Installation Guide. For further details on installing and operating your HydroTap download & read the Command Centre installation and user instructions , which can be found online at: (Australia) www.zipwater.com (UK)
  • Page 4 Children should be supervised to ensure that they do not play with the appliance. Refrigerant The Zip HydroTap Command Centre range uses either HIGHLY FLAMMABLE R290, R600a or R134A refrigerant under pressure. Check the rating plate or contact Zip before commencing work.
  • Page 5 Do not lift the Command Centre by the front cover or any of its connections. Airflow The Zip HydroTap operates within the ambient temperature range 5ºC - 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided. The vent kit supplied must be fitted.
  • Page 6 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS Application The HydroTap G5 Home series is intended to be used in household and similar applications such as: • Staff kitchen areas in shops, offices and other working environments; • Farm houses and by clients in hotels, motels and other residential type environments;...

  • Page 7: Section 3: Warnings & Regulatory Information

    • Never locate the system near, or clean with water jets. • Do not expose the Zip HydroTap to the elements of nature. • The booster complies with protection class IP 20. • For UK, a pressure limiting valve must be fitted for mains water pressures above the maximum limits stated.
  • Page 8 When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician. • Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.

  • Page 9: Section 4: Technical Data

    SECTION 3: WARNINGS & REGULATORY INFORMATION prevention is required for connection to the water supply. • For UK, this appliance only contains materials that conform to the requirements of BS6920:2014 ‘Suitability of non metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of water’.
  • Page 10 SECTION 4: Technical data Electricity supply requirements 220-240V 50Hz AC (for power requirement see table above). Without booster With booster Australia 1x 220 - 240V AC 10A socket 2x 220 - 240V AC 10A sockets 1x 220 - 240V AC 13A socket 2x 220 - 240V AC 13A sockets Water supply connection 1/2”...

  • Page 11: Section 5: Parts Supplied, Consumables And Accessories

    * supplied with 1.2kg cylinder and adjustable regulator combination. Note: Mains water isolation valve is not supplied with the kit. Contact Zip for the full range of consumables and accessories. Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...

  • Page 12: Section 6: Set Up The Ventilation

    SECTION 6: Set up the ventilation Use of tools can be hazardous. Assess the risks before you start. Use instructions supplied with individual kit parts. A clearance envelope around all Command Centres must be provided to allow ventilation for the safe and effective use of the HydroTap system.
  • Page 13 SECTION 6: Set up the ventilation BCS60 and BCS100 models • Cold air is drawn in through the inlet vent and gap provided by the door buffers. • Inlet vent is mounted over cupboard side, door or floor cut-out. • Warm air is exhausted through vent tray. •...
  • Page 14 (supplied) Air inlet All models If cupboard temperature exceeds 35°C, additional ventilation is required. Contact your Zip service provider for options (including additional vents and fan kit). Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...

  • Page 15: Section 7: Fit The Carbonation Valve

    SECTION 7: Fit the carbonation valve Classic, Wave, Celsius Other Avoid Classic Plus, AiO Arc sparkling Elite White tube to SPARKLING outlet of Command Centre Carbonation valve flow adjustment • Use a 6mm Allen key or a large flat-blade screwdriver to adjust the valve.

  • Page 16: Section 8: Connect The Water Supply

    SECTION 8: Connect the water supply Valves and fittings must be sealed with PTFE tape if compression seals are not included. Note Mixer tap installations also use a ‘tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.

  • Page 17: Section 9: Set The Bypass & Install The Limescale Filter

    SECTION 9: Set the bypass & install the limescale filter Available as optional accessory - UK only. For filter head and scale filter installation use the guide supplied with the filter head and filter respectively. Flush filter before use. Water Water Bypass in Bypass out...

  • Page 18: Section 10: Fit The Booster

    SECTION 10: Fit the booster Supplied with selected models, or available as an optional accessory. Booster Note: Take care not to break the clips when removing or installing the booster. Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...

  • Page 19: Section 11: Connect The Booster

    SECTION 11: Connect the Booster Booster Connect electricity Do not switch on electrical power until commissioning. Do not over tighten hose connections. Braided hoses supplied cannot be lengthened. Cold water into booster, Hot water out of booster, connect to Command Centre connect to Command Centre BYPASS OUT BYPASS IN...

  • Page 20: Section 12: Install The Co Cylinder And Regulator

    SECTION 12: Install the CO2 cylinder and regulator Be aware of the risks of hazards which could cause harm when handling compressed CO2. Read the important safety instructions at the start of this instruction manual. Assess the risks before starting the installation. Secure the cylinder Ensure these is sufficient space to safely secure the cylinder and regulator.
  • Page 21 SECTION 12: Install the CO2 cylinder and regulator CO2 regulator identification Universal G5 regulator Cylinder pressure Braided hose Outlet connection pressure Regulator control knob Cylinder connection 1.2kg cylinder non-adjustable regulator Regulator control knob Braided hose connection Cylinder connection Fit the regulator and connect the gas hose •...
  • Page 22 SECTION 12: Install the CO2 cylinder and regulator until you feel the initial resistance to rotation, then turn a 1/2 turn further. Repeated residential bottle changes or overtightening could eventually wear the internal seal. If a leak occurs between the bottle and the tightened regulator, a replacement seal may be required.
  • Page 23 SECTION 12: Install the CO2 cylinder and regulator Adjust the regulator Universal G5 regulator Outlet pressure Regulator control knob • Check the regulator is turned all the way OFF (anti-clockwise). • Turn the gas ON using the cylinder valve (2.64Kg cylinder), (anti-clockwise). •...
  • Page 24 SECTION 12: Install the CO2 cylinder and regulator Test for leaks Care must be taken when working with high pressure carbon dioxide, and in no case should the normal operating pressure of 3.0 bar be exceeded. • Apply soapy water to the gas connections (see below), using a brush. •...

  • Page 25: Section 13: Connect The Command Centre

    SECTION 13: Connect the Command Centre Generic installation instructions For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components. Mains power cable Braided hose HydroTap Command Connections key Centre Installation diagrams are for illustrative purposes only. Hoses are not shown to scale and cannot be lengthened.
  • Page 26 SECTION 13: Connect the Command Centre Booster (selected models) and BCS60, BCS100 models limescale filter (optional) Zip Vented Mixer Tap Fit foam insulation connections Mains (supplied) to the (if supplied) Water BLUE and WHITE pipes BLUE WHITE CLEAR BCS comm...
  • Page 27 SECTION 13: Connect the Command Centre Booster (selected models) and BCS60, BCS100 models limescale filter (optional) All-in-One Vented tap Zip Vented Mixer Tap Fit foam insulation connections Mains (supplied) to the (if supplied) Water BLUE and WHITE pipes BLUE WHITE...
  • Page 28 SECTION 13: Connect the Command Centre BCS20, BCS30, BCS Home models Booster (selected models) and limescale filter (optional) Zip Vented Mixer Tap connections Mains Fit foam insulation (if supplied) Water (supplied) to the BLUE and WHITE pipes BLUE WHITE CLEAR...
  • Page 29 (supplied) to the BLUE and WHITE pipes BLUE WHITE CLEAR MAINS MIXER MIXER BOILING BYPASS VENT BYPASS CHILLED SPARKLING OUTLET OUTLET Example installation Diagram for illustrative purposes only. Zip Reel Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...

  • Page 30: Section 14: Commissioning

    SECTION 14: Commissioning The HydroTap Clean process HydroTap Clean is a first to market cleaning process for HydroTap systems comprised of the HydroTap Clean solution, dosing adaptor and smart firmware. The HydroTap Clean process is automated and gently cleans the chilled and sparkling water paths during the commissioning of a new HydroTap Command Centre.
  • Page 31 • Familiarise yourself with the operation of the tap and GUI screen in preparation for use, see the user guide. • Initial commissioning screen touch COMMISSIONING 12:12 PM Language option. HydroTap G5 Language 024-H5v0.1.16 BCS100 0000000000000 H50063000AU • Optional screen shown if the...
  • Page 32 SECTION 14: Commissioning 14.3 Install the filter cartridge • Unpack filter cartridge. • Remove dust cap and set aside in a clean area for use later. • Write today’s date where shown on the label. • Avoid touching the filter o-rings and filter opening as this may cause bacterial contamination of the cartridge.
  • Page 33 SECTION 14: Commissioning 14.5 Filter flush • Follow the steps on-screen to flush the filter. • Open filter door & uncoil flush line. • Direct flush line into bucket. • Place a cloth or towel under the filter cartridge to catch any water that may spill.
  • Page 34 SECTION 14: Commissioning 14.6 System priming • Read the on screen information. SYSTEM PRIMING 12:12 PM The system reticulation will be primed • For sparkling models disconnect the CO with mains water. bottle or turn off the CO regulator (see Ambient water will automatically be dispensed from the tap.
  • Page 35 SECTION 14: Commissioning HYDROTAP CLEAN PREPARATION 12:12 PM Step 3. Install HydroTap Clean adapter (1) into filter head. Step 4. Insert HydroTap Clean can (2) into adapter (1). Filter head • Check the adapter seal is present and correctly positioned in the adapter. •...
  • Page 36 SECTION 14: Commissioning Filter head and HydroTap Clean adapter (1) • Screw the HydroTap Clean can (2) into the adapter (already installed into the filter head). HydroTap Clean can (2) HYDROTAP CLEAN PREPARATION 12:12 PM • Confirm installation of the Confirm that the HydroTap Clean can has been installed? HydroTap Clean can by...
  • Page 37 SECTION 14: Commissioning 14.8 Boiling calibration and cleaning • Read the on screen information. BOILING CALIBRATION & CLEANING 12:12 PM Info • BCS models offer combined boiling This will optimise the performance of the boiling unit and perform chilled cleaning. calibration and cleaning.
  • Page 38 SECTION 14: Commissioning • This screen is shown after completion of 12:12 PM RE-INSTALL FILTER If the below steps have not been completed. the boiling calibration and or cleaning Follow the instructions below. Step 1. processes. Ensure cloth is below HydroTap Clean can (2). Step 2.
  • Page 39 SECTION 14: Commissioning 14.9 Tank flush • Read the on screen information and TANK FLUSH 12:12 PM Fresh water will be flushed through the instructions. tank/s multipe times as shown by the cycle counter/s. Enabling ‘Auto Dispense’ will fill/empty • Touch the green arrow to run. the tank/s automatically.
  • Page 40 SECTION 14: Commissioning • Monitor the on screen information. TANK FLUSH 12:12 PM • The hot tank will cycle twice. Sparkling Tank Hot Tank Cycle 1/1 Cycle 0/2 100.0 • The sparkling tank will cycle once Dispense hot water to empty on both the chilled and sparkling tank.
  • Page 41 SECTION 14: Commissioning 14.10 Select the booster • Read the on screen instructions. EXTERNAL BOOSTER 12:12 PM • Select the appropriate option. Has an external booster been installed ? • BCS 100 & 30 models select Booster installed. • All other models, Booster not installed. installed Not installed 14.11 Safety sensor calibration...
  • Page 42 Notes Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...
  • Page 43 Notes Quick Start Installation Guide 807119 v1.08 05.23 G5 BCS Quick Start Guide...
  • Page 44 0345 6 005 005 sales@zipindustries.co.uk specify.zipwater.co.uk As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.

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