Zip HydroTap G5 Installation Instructions Manual
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Also See for HydroTap G5:
- User manual (44 pages) ,
- Quick start installation manual (44 pages) ,
- Installation instructions manual (16 pages)
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Summary of Contents for Zip HydroTap G5
- Page 1 Installation Instructions HydroTap G5 Command Centre - UltraCare BCU40, BCU60, BCU100 AFFIX PRODUCT LABEL HERE Australia Visit our website to download the manuals 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 2: Table Of Contents
Enjoy filtered boiling and chilled water from the Zip HydroTap. Zip HydroTap UltraCare adds anti-bacterial components and an ultraviolet module to eliminate bacteria and other micro-organisms. Due to the process of continuous improvement, Zip reserves the right to change details mentioned in this manual, without notice. Visit www.zipwater.com... -
Page 3: Section 1: Using These Instructions
Read and use the instructions supplied with individual kit components for a safe installation. Explanation of symbols Read the WARNING Danger of Hot surface Highly instructions electric shock Flammable Button/ coin battery 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 4: Section 2: Important Safety Instructions
ENCLOSURE OR IN THE BUILT-IN STRUCTURE CLEAR OF OBSTRUCTION. The Zip HydroTap Command Centre range uses either FLAMMABLE R290 (UK & EU markets), or R134a (all other markets) refrigerant under pressure. Check the rating plate or contact Zip before commencing work. - Page 5 5 C when the system is not in use, do not turn off the Command º Centre electrically. This safeguard does not offer the same protection to the connecting pipework and fittings. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 6 SDS is available for download at www.zipwater.com or www.zipwater.co.uk First aid • For advice contact a Poison Control Information Centre • Australia (+61) 131126 • Ireland (+353) 1809 2166 • UK (+44) 171 635 9191 Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 7: Section 3: Warnings & Regulatory Information
• The Zip HydroTap must be earthed. Earthing is provided via the supplied power cord. The resistance of the earth connection to each exposed metal part must be less than 1Ω. Use the power cable supplied. - Page 8 The power cord and general power outlet must be in a safe and accessible position after installation. When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician. •...
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Page 9: Section 4: Technical Data
Note: All models (excluding UK) have an internal pressure limiting device to reduce the maximum mains regulated pressure (700kPa in Australia), protecting the system against pressure surges above 500kPa. Water supply connection 1/2” BSP (G1/2). 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... - Page 10 The system is only designed to reduce normally occurring non-pathogenic nuisance microorganisms. Class B systems are not intended for treatment of contaminated water. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 11 *Figures above show the capacity of the power supply under full load. Less will be drawn when used with the UV-C module Booster specification Specification Rating Power 230V 50/60Hz 2.20kW Power 240V 50/60Hz 2.40kW Flow rate 1.2 L/min 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 12: Section 5: Parts Supplied & Tools Required
Font Font kit Optional Note: Mains water isolation valve is not supplied with the kit. Contact Zip for the full range of consumables and accessories. Tools In addition to standard tools, the following special tools will be required for installation: •... -
Page 13: Section 6: General Layout
Mains water supply (isolation Command Centre valve not supplied) Command Centre mains HydroTap power cable Exhaust duct UV-C module power supply Optional Booster mains Vent tray power cable UV-C module 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 14: Section 7: Set Up The Ventilation
HydroTap system. Command Centre width If cupboard temperature exceeds 35°C, additional ventilation is required. Contact your Zip service provider for options (including additional vents and fan kit). 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... - Page 15 4mm door buffers (supplied) Vent tray Vent tray exhaust cut-out Vent tray dimensions WxDxH (mm): 500 x (515-555) x 40 Absolute min. vent tray depth 490mm (limit of travel, may affect airflow). 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 16: Section 8: Connect The Water Supply
Mixer Tap to connect the water supply if using the mixer tap option. Note correct strainer orientation. Male - Female Isolation valve adaptor (not supplied) Strainer (supplied) (supplied) Connect to Command Centre, see page 21 Connect together Connect to Command Centre, see page 21 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 17: Section 9: Set The Bypass & Install The Limescale Filter
For filter head and scale filter installation use the guide supplied with the filter head and filter respectively. Water Water Bypass in Bypass out see page 21 see page 21 Insert Remove Insert Bypass valve (Rear of the Command Centre) Remove 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 18: Section 10: Fit The Booster
SECTION 10: Fit the Booster • Supplied with selected models, or available as an optional accessory. 10⁰ 15⁰ Note Take care not to break the clips when removing or installing the Booster. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 19: Section 11: Connect The Booster
Command Centre connect to Command Centre BYPASS OUT BYPASS IN see page 21 see page 21 Strainer 3/8" BSP connections Hold connections with spanner while tightening hoses Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 20: Section 12: Connect The Command Centre
Take care when positioning before cutting and make a clean cut straight across the hose, using a sharp blade. • The hoses must not be under tension when installed. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... - Page 21 Mains connections Water (if supplied) UV-C Module CLEAR Installation Diagram for illustrative purposes only. Hoses are not shown to scale, as the booster hoses cannot be lengthened. Optional booster and limescale filter 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 22 • Connect the UV-C power supply to the power outlet • Ensure the self adhesive L-shaped bracket (supplied) is fitted in position, this will Self adhesive protect the power supply from L-shaped bracket accidental disconnection. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 23: Section 13: Commissioning
HydroTap Clean instructions Parts identification WARNING ! Do not connect the parts together before carefully reading/following instructions. HydroTap Clean HydroTap Clean HydroTap Clean adapter (1) can (2) instructions Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... - Page 24 • Read the commissioning information, touch the forward arrow to go to the next screen. • (Touch the back arrow to go back to previous menu). Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 25 • Note This selection will determine if Container water is dispensed Font Sink automatically or requires operation of the tap during the tank flush process. • Touch the arrow to continue. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 26 • Once the filter flush is finished, close the stop cock valve. • Wipe up any spills. • Close the door to secure the appliance. Stop cock valve closed Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 27 • Once the filter flush is finished, reconnect the limescale filter OUT hose to the Command Centre manifold. • Touch the arrow to go to the next screen. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 28 • Read the on screen information. • Place a cloth under the filter. • Remove the filter, refit the dust cap, and set aside in a clean environment. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 29 HydroTap Clean adapter (1) • Remove the lid from the HydroTap Clean can (2). HydroTap Clean can (2) Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 30 Clean can (2) into the adapter (already installed into the filter head). HydroTap Clean can (2) • Confirm installation of the HydroTap Clean can by selecting YES on the screen. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 31 • Note This is automatic unless ‘Font’ was selected in the drain away option selection screen (see section 13.4). In this case a manual dispense action may be requested. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 32 • This screen is shown after completion of the boiling calibration and or cleaning processes. • Unscrew the HydroTap Clean can (2). • Ensure to hold the adapter in place while unscrewing the can. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 33 SECTION 13: Commissioning • Remove the HydroTap Clean adapter (1) from filter head. • Remove the dust cap and re-install the filter. • Touch forward arrow on screen to continue. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 34 • Note For all models, the on screen cycle counter displays the number of remaining cycles in the tank flush process. • Monitor the on screen information. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 35 13.10 Select the booster • Read the on screen instructions. • Select the appropriate option. • BCU100 models select Booster installed. • All other models, Booster not installed. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 36 • Pull both tap levers to the forward position. • Turn the power on. • The safety sensor will calibrate. • Return the levers to the neutral position. Quick Start Installation Guide 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 37: Troubleshooting
Troubleshooting The HydroTap tap lights will flash to indicate when service is required. Refer to the LCD screen in the Command Centre. Call your local Zip service provider for assistance, service, spare parts or enquiries. System fault message Possible cause... - Page 38 UV PCB is faulty UV Comms Error Communication b. Ribbon cable connecting No communication restored. the UV PCB and the LCD to the UV IO PCB. PCB is faulty. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
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Page 39: Operation & Maintenance
(UK) specify.zipwater.co.uk The Zip filter should be replaced as recommended on the filter label, or earlier if you notice a persistent reduction in water flow from the tap or an increase in chlorine, taste or odour in the water. Not changing the filter cartridges when required may affect the water quality. -
Page 40: Cleaning
Failure to remove the cleaning liquid may damage the finish of the tap. Touch-Free Wave Tap • Do not use abrasives to clean the sensor lenses at the sides, top and rear of the tap. • This could cause permanent malfunction and void warranty. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 41: Performance Data Sheet
Class B systems are not intended for the disinfection of contaminated water. While testing was performed under standard laboratory conditions,actual performance may vary. General UV-C module installation instructions See pages 20-22. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... -
Page 42: End Of Life Disposal
The refrigerating system is filled with HC R290 – Propane: a natural gas that does not contribute to global warming and that, thanks to its specific characteristics, allows for substantial energy savings to be made. 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions... - Page 43 Notes 807042 v1.02 08.22 HydroTap G5 UltraCare Install Instructions...
- Page 44 0345 6 005 005 sales@zipindustries.co.uk specify.zipwater.co.uk As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.