Zip HydroTap G5 Quick Start Installation Manual
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Zip HydroTap G5 Quick Start Installation Manual

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HydroTap G5
Command Center
Boiling, Chilled & Sparkling models
AFFIX PRODUCT LABEL HERE
English
French
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Quick Start Installation Guide
1
807119US v1.05 12.23 G5 BCS Quick Start

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  • Page 1 HydroTap G5 Command Center Boiling, Chilled & Sparkling models AFFIX PRODUCT LABEL HERE English French Visit our website to download the manuals Quick Start Installation Guide 807119US v1.05 12.23 G5 BCS Quick Start...

  • Page 2: Table Of Contents

    Table of contents SECTION 1: Using these instructions ..............3 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS ..........4 SECTION 3: WARNINGS & REGULATORY INFORMATION ........7 SECTION 4: Technical data ................9 SECTION 5: Parts supplied, consumables and accessories ......10 SECTION 6: Set up the ventilation ..............11 SECTION 7: Fit the carbonation valve ...............

  • Page 3: Section 1: Using These Instructions

    SECTION 1: Using these instructions Before you start This document is a Quick Start Installation Guide. For further details on installing and operating your HydroTap download & read the Command Center installation and user instructions , which can be found online at: www.na.zipwater.com Read and use the instructions supplied with individual kit components for a safe installation.

  • Page 4: Section 2: Important Safety Instructions

    SECTION 2: IMPORTANT SAFETY INSTRUCTIONS Compliance All Plumbing and Electrical connections must comply with local, state and federal codes. All Plumbing and Electrical connections must be made in accordance with local regulations. Ensure the electrical power supply at the installation site is suitable for your HydroTap.
  • Page 5 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS • Use only in an upright position. • The cylinder must be used with the supplied pressure regulator. • Store in a location with a volume no less than 65 cubic yards (50 cubic meters) for each 5 lb, (2.27kg) cylinder. •...
  • Page 6 Command Center electrically. This safeguard does not offer the same protection to the connecting pipework and fittings. Application The HydroTap G5 Home series is intended to be used in household and similar applications such as: • Staff kitchen areas in shops, offices and other working environments;...

  • Page 7: Section 3: Warnings & Regulatory Information

    • Never locate the system near, or clean with water jets. • Do not expose the Zip HydroTap to the elements of nature. • Due to the process of continuous improvement, Zip reserves the right to change details mentioned in this manual, without notice.
  • Page 8 When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zip service provider or a qualified electrician. • Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.

  • Page 9: Section 4: Technical Data

    SECTION 4: Technical data Technical data Dimensions Weight 220-240V 230V 110-120V Model 50/60Hz 60Hz 50/60Hz W x D x H inch, (mm) lb,(Kg) 15.5 (395) x 18.3 (464) x 13 (333) With Duct 9.5A 90.4 BCS60 17.7 (450) x 18.3 (464) x 13 (333) (2150W) (41) With Duct and Vent Tray:...

  • Page 10: Section 5: Parts Supplied, Consumables And Accessories

    Optional Drip tray Drip tray kit Optional Optional Note: Mains water isolation valve is not supplied with the kit. Contact Zip for the full range of consumables and accessories. Quick Start Installation Guide 807119US v1.05 12.23 G5 BCS Quick Start...

  • Page 11: Section 6: Set Up The Ventilation

    SECTION 6: Set up the ventilation Use of tools can be hazardous. Assess the risks before you start. Use instructions supplied with individual kit parts. A clearance envelope around all Command Centers must be provided to allow ventilation for the safe and effective use of the HydroTap system.
  • Page 12 SECTION 6: Set up the ventilation BCS60 models • Cold air is drawn in through the inlet vent and gap provided by the door buffers. • Inlet vent is mounted over cupboard side, door or floor cut-out. • Warm air is exhausted through vent tray. •...
  • Page 13 (supplied) Air inlet All models If cupboard temperature exceeds 95°F, (35°C) additional ventilation is required. Contact your Zip service provider for options (including additional vents and fan kit). Quick Start Installation Guide 807119US v1.05 12.23 G5 BCS Quick Start...

  • Page 14: Section 7: Fit The Carbonation Valve

    SECTION 7: Fit the carbonation valve Classic, Wave, Celsius Arc & Cube Avoid Classic Plus, AiO Arc Elite Plus White tube to SPARKLING outlet of Command Center Carbonation valve flow adjustment • Use a 6mm Allen key or a large flat-blade screwdriver to adjust the valve.

  • Page 15: Section 8: Connect The Water Supply

    SECTION 8: Connect the water supply Valves and fittings must be sealed with PTFE tape if compression seals are not included. Note: Mixer tap installations also use a ‘tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.

  • Page 16: Section 9: Set The Bypass & Install The Limescale Filter

    SECTION 9: Set the bypass & install the limescale filter Available as optional accessory. For filter head and scale filter installation use the guide supplied with the filter head and filter respectively. Flush filter before use. Water Water Bypass in Bypass out see pages 22-25 see pages 22-25...

  • Page 17: Section 10: Install The Co2 Cylinder And Regulator

    SECTION 10: Install the CO2 cylinder and regulator Be aware of the risks of hazards which could cause harm when handling compressed CO2. Read the safety warnings at the start of this instruction manual. Assess the risks before starting the installation. •...
  • Page 18 SECTION 10: Install the CO2 cylinder and regulator Do not proceed if the seals are damaged. Take care not to cross thread the regulator, a cross threaded regulator poses a potential hazard. Cylinder valve Regulator CO2 Gas hose 5.0lb (2.27 kg) cylinder Regulator Regulator control...
  • Page 19 SECTION 10: Install the CO2 cylinder and regulator Adjust the G5 regulator Cylinder pressure • Check the regulator control is turned all the way OFF (anti-clockwise). • Turn the CO2 gas ON using the cylinder valve, (anti-clockwise). (dual-gauge Outlet regulator). pressure •...

  • Page 20: Section 11: Connect The Command Center

    SECTION 11: Connect the Command Center Generic installation instructions For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components. Mains power cable Braided hose HydroTap Command Connections key Center Warning: HydroTap models are available for either 110-120VAC 50/60Hz or 230VAC 50/60Hz installations.
  • Page 21 SECTION 11: Connect the Command Center John Guest pipe and fittings Take care to use correctly, see below : Insert Remove 2. Pull pipe 1. Cut pipe clean & square 1. Press collet 2. Push pipe to down end stop Installation diagrams are for illustrative purposes only.
  • Page 22 SECTION 11: Connect the Command Center BCS60 models Limescale filter (optional) BOILING BYPASS VENT BYPASS Mains Fit foam insulation Water (supplied) to the BLUE and WHITE pipes Do not BLUE WHITE CLEAR connect without HydroTap BCS comm Venturi kit CHILLED MAINS OUTLET CHILLED...
  • Page 23 SECTION 11: Connect the Command Center BCS20 & BCS Home models Limescale filter BCS comm (optional) Mains Fit foam insulation Water CHILLED SPARKLING MAINS MIXER MIXER BOILING BYPASS VENT BYPASS (supplied) to the OUTLET OUTLET BLUE and WHITE pipes Do not CLEAR BLUE WHITE connect...
  • Page 24 SECTION 11: Connect the Command Center BCS20 & BCS Home models Celsius BCS comm Limescale filter (optional) Mains Fit foam insulation Water CHILLED SPARKLING MAINS MIXER MIXER BOILING BYPASS VENT BYPASS (supplied) to the OUTLET OUTLET BLUE and WHITE pipes Do not CLEAR BLUE WHITE...
  • Page 25 SECTION 11: Connect the Command Center BCS20 & BCS Home models Limescale filter BCS comm All-in-One Plus Pull-Out (optional) Mains Fit foam insulation Water CHILLED SPARKLING MAINS MIXER MIXER BOILING BYPASS VENT BYPASS (supplied) to the OUTLET OUTLET BLUE and WHITE pipes CLEAR BLUE WHITE Leave caps on.

  • Page 26: Section 12: Commissioning

    SECTION 12: Commissioning The HydroTap Clean process HydroTap Clean is a first to market cleaning process for HydroTap systems comprised of the HydroTap Clean solution, dosing adaptor and smart firmware. The HydroTap Clean process is automated and gently cleans the chilled and sparkling water paths during the commissioning of a new HydroTap Command Center.
  • Page 27 • Familiarise yourself with the operation of the tap and GUI screen in preparation for use, see the user guide. • Initial commissioning screen touch COMMISSIONING 12:12 PM Language option. HydroTap G5 Language 024-H5v0.1.16 BCS100 0000000000000 H50063000US • Optional screen shown if the...
  • Page 28 SECTION 12: Commissioning 12.3 Install the filter cartridge • Unpack filter cartridge. • Remove dust cap and set aside in a clean area for use later. • Write today’s date where shown on the label. • Avoid touching the filter o-rings and filter opening as this may cause bacterial contamination of the cartridge.
  • Page 29 SECTION 12: Commissioning 12.5 Filter flush • Follow the steps on-screen to flush the filter. • Open filter door & uncoil flush line. • Direct flush line into bucket. • Place a cloth or towel under the filter cartridge to catch any water that may spill.
  • Page 30 SECTION 12: Commissioning 12.5.1 Limescale filter flush (if optional limescale filter is installed) • Follow the steps on-screen. • (Selecting NO advances the screen to the next process). LIMESCALE FILTER OPTION 12:12 PM Do you have a limescale filter installed with your HydroTap ? •...
  • Page 31 SECTION 12: Commissioning 12.6 System priming • Read the on screen information. SYSTEM PRIMING 12:12 PM • For sparkling models disconnect the CO2 The system reticulation will be primed with mains water. bottle or turn off the CO2 regulator (see Ambient water will automatically be dispensed from the tap.
  • Page 32 SECTION 12: Commissioning HYDROTAP CLEAN PREPARATION 12:12 PM Step 3. Install HydroTap Clean adapter (1) into filter head. Step 4. Insert HydroTap Clean can (2) into adapter (1). Filter head • Check the adapter seal is present and correctly positioned in the adapter. •...
  • Page 33 SECTION 12: Commissioning Filter head and HydroTap Clean adapter (1) • Screw the HydroTap Clean can (2) into the adapter (already installed into the filter head). HydroTap Clean Gently cleans for pure tasting water HydroTap Clean can (2) HYDROTAP CLEAN PREPARATION 12:12 PM •...
  • Page 34 SECTION 12: Commissioning 12.8 Boiling calibration and cleaning • Read the on screen information. BOILING CALIBRATION & CLEANING 12:12 PM Info • BCS systems offer combined boiling This will optimise the performance of the boiling unit and perform chilled cleaning. calibration and cleaning.
  • Page 35 SECTION 12: Commissioning • This screen is shown after completion of 12:12 PM RE-INSTALL FILTER If the below steps have not been completed. the boiling calibration and or cleaning Follow the instructions below. Step 1. processes. Ensure cloth is below HydroTap Clean can (2). Step 2.
  • Page 36 SECTION 12: Commissioning 12.9 Tank flush • Read the on screen information and TANK FLUSH 12:12 PM Fresh water will be flushed through the instructions. tank/s multipe times as shown by the cycle counter/s. Enabling ‘Auto Dispense’ will fill/empty • Touch the green arrow to run. the tank/s automatically.
  • Page 37 SECTION 12: Commissioning • Monitor the on screen information. TANK FLUSH 12:12 PM • The hot tank will cycle twice. Hot Tank Sparkling Tank Cycle 0/2 Cycle 1/1 212.0 • The sparkling tank will cycle once Dispense hot water to empty on both the chilled and sparkling tank.
  • Page 38 SECTION 12: Commissioning 12.10 Adjust the carbonation valve • See section 7. 12.11 Safety sensor calibration (Classic boiling models only) Optional, in cases where light recalibration is required. Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation.
  • Page 39 SECTION 12: Commissioning Backflow Prevention All HydroTap models that have sparkling/carbonated water functionality include the following integral Backflow Prevention. Main Water Inlet The Dual Check Valve (DCV) on the Mains Water inlet connection is designed to ensure a uniform direction of flow throughout the HydroTap.
  • Page 40 SECTION 12: Commissioning Some authorities require additional Backflow Prevention to be installed to comply with the Local, State or Federal plumbing code requirements. Both the Universal Plumbing Code (UPC) and National Standard Plumbing Code (NSPC) require the use of an American Society of Sanitary Engineers (ASSE) 1022 backflow preventer on the supply to carbonators under UPC 603.5.12 and NSPC 10.5.8.

  • Page 41: Section 13: Performance Data Sheets

    SECTION 13: Performance data sheets Performance Data Sheet Zip HydroTap G5 BCS Home with ARC XX, CUBE XX, Celsius AIO XX, Classic XX, Wave XX, Classic Plus XX, Elite Plus XX, ARC Plus XX, and CUBE Plus XX faucets. Manufacturer: Zip Heaters (Aust) Pty Ltd...
  • Page 42 SECTION 13: Performance data sheets Performance Data Sheet Zip HydroTap G5 BCS60, HydroTap G5 BCS20 with ARC XX, CUBE XX, Celsius AIO XX, Classic XX, Wave XX, Classic Plus XX, Elite Plus XX, ARC Plus XX, and CUBE Plus XX faucets.

  • Page 43: Warranty

    Two (2) Year Limited Warranty - Any warranty claims for Zip Products must be received by Zip within 15 months from the date of purchase or within 12 months from date of installation. This warranty guarantees that if any part...
  • Page 44 • Zip Products covered by third party “Extended Warranties”, which are sold separately by dealers, distributors or other third parties. • Freight or shipping charges for sending a Zip Product to a Zip Repair Center. • Products installed in cabinetry and other types of built-in applications that are not accessible to the service technician.
  • Page 45 Limited Warranty, the Zip service agent will either repair (if possible) or make arrangements for the repair of the Zip Product at no cost to you. This will include parts and labor. Zip reserves the right to charge for exceptional shipping or transportation costs (e.g., ferries, plane trips or excess mileage) as...
  • Page 46 Notes Quick Start Installation Guide 807119US v1.05 12.23 G5 BCS Quick Start...
  • Page 47 Notes Quick Start Installation Guide 807119US v1.05 12.23 G5 BCS Quick Start...
  • Page 48 Images in this booklet have been modified and may not be true representations of the finished goods. The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. BCS60, BCS20, and BCS Home systems certified by IAPMO R&T against NSF/ANSI Standard 42, NSF/ANSI Standard 53, NSF/ANSI Standard 372, CSA B483.1, ASSE 1023, and ASSE 1087.

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Bcs60Bcs20Bcs home

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