Page 1 Industrial PC Platform NY-series IPC Machine Controller Industrial Panel PC Hardware User's Manual NY532-1£00-111£13££0 NY532-1£00-112£13££0 NY532-5400-111£13££0 NY532-5400-112£13££0 Industrial Panel PC W557-E2-07...
Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publica- tion.
Page 3: Intended Audience
Introduction Introduction Thank you for purchasing the IPC Machine Controller. This manual contains information that is necessary to use the IPC Machine Controller. Please read this manual and make sure you understand the functionality and performance of the Panel PC before attempting to use it in a control system.
Page 4: Relevant Manuals
Relevant Manuals Relevant Manuals The following sections provide the relevant manuals for the IPC Machine Controller. Read all of the manuals that are relevant to your system configuration and application before you use the IPC Machine Controller. Overview Relevant Manuals Manual Basic Information Purpose of use...
Page 5 Relevant Manuals Manual Basic Information Purpose of use Writing the user program Using motion control Using EtherCAT Using EtherNet/IP Using numerical control Programming error process- Testing operation and debug- ging Using motion control Using EtherCAT Using EtherNet/IP Using numerical control Learning about error manage- ment and corrections Maintenance...
Page 6 Relevant Manuals NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 7: Table Of Contents
CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................1 Relevant Manuals..................... 2 Overview Relevant Manuals ..........................2 Manual Information....................10 Page Structure...............................10 Special Information ............................11 Terms and Conditions Agreement................ 12 Warranty, Limitations of Liability ........................12 Application Considerations ..........................13 Disclaimers ..............................14 Safety Precautions....................
Page 8 CONTENTS Software Licenses and Copyrights ........................31 Versions ........................32 Check Unit Versions ............................32 Check Hardware Revision ..........................32 Related Manuals..................... 34 Related IPC Machine Controller Manuals......................34 Related Products Manuals..........................36 Terminology and Abbreviations ................38 Industrial PC Platform ...........................38 Hardware ..............................38 Software.................................39 Revision History.....................
Page 9 CONTENTS PCIe Card Slot ........................3-14 Connectors ...........................3-15 3-7-1 Power Connector ........................3-15 3-7-2 I/O Connector ..........................3-15 3-7-3 USB Connectors ........................3-16 3-7-4 Ethernet Connectors .........................3-17 3-7-5 DVI Connector...........................3-17 3-7-6 RS-232C Connector (Optional) ....................3-18 3-7-7 DVI-D Connector (Optional) ......................3-18 3-7-8 NY Monitor Link Connector (Optional) ..................3-19 Spare Parts ...........................3-20 3-8-1 Battery ............................3-20...
Page 10 CONTENTS 5-2-1 Install a Drive ..........................5-4 5-2-2 Install the PCIe Card ........................5-8 Mount ............................5-13 5-3-1 Installation Method in Control Panels..................5-13 5-3-2 Product Orientation ........................5-14 5-3-3 Temperature ..........................5-15 5-3-4 Humidity ............................5-17 5-3-5 Vibration and Shock ........................5-17 5-3-6 Atmosphere ..........................5-18 5-3-7 Electrical Environment ......................5-18 5-3-8 Prepare the Mounting Surface ....................5-23 5-3-9...
Page 11 CONTENTS Appendices BIOS ............................A-2 A-1-1 BIOS Overview........................... A-2 A-1-2 BIOS - Main..........................A-4 A-1-3 BIOS - Advanced ........................A-5 A-1-4 BIOS - Chipset ........................... A-8 A-1-5 BIOS - Boot ..........................A-9 A-1-6 BIOS - Security ........................A-10 A-1-7 BIOS - Save & Exit ........................A-10 Allocate a Drive in Windows ....................
Page 12: Manual Information
Manual Information Manual Information This section provides information about this manual. Page Structure The following page structure is used in this manual. 5 Installation Unpack This section provides details on how to unpack the Industrial Panel PC. 5-1-1 Unpack Procedure Check the package for damage.
Page 13: Special Information
Manual Information Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.
Page 14: Terms And Conditions Agreement
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
Page 15: Application Considerations
ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Application Considerations...
Page 16: Disclaimers
Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Page 17: Safety Precautions
Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of the IPC Machine Controller. The safety precautions that are provided are extremely important to safe- Always read and heed the information provided in all safety precautions.
Page 18: Warnings
Safety Precautions Warnings WARNING Disassembly and Dropping Do not attempt to disassemble, repair, or modify the product in any way. Do- ing so may result in malfunction or fire. Installation Always connect to a ground of 100 Ω or less when installing the product. Ensure that installation and post-installation checks of the product are per- formed by personnel in charge who possess a thorough understanding of the machinery to be installed.
Page 19 Safety Precautions Provide measures in the communications system and user program to en- sure safety in the overall system even if errors or malfunctions occur in data link communications or remote I/O communications. If there is interference in remote I/O communications or if a major fault level error occurs, output status will depend on the products that are used.
Page 20: Cautions
Safety Precautions Cautions Caution Installation When installing or removing a PCIe card, ensure to grip the Card Clip on the sides to prevent contact with the sharp edges of the sheet metal frame tab. Injury may result. Wiring The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together.
Page 21: Precautions For Safe Use
Precautions for Safe Use Precautions for Safe Use Disassembly, Dropping, Mounting, Installation and Storage • Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product malfunction or burning. • When unpacking, check carefully for any external scratches or other damages. Also, shake the product gently and check for any abnormal sound.
Page 22: Task Design
• Use an Omron S8BA UPS with the correct revision number to prevent improper system shutdown. • It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON. The out- puts during this time behave according to the slave or Output Unit specifications.
Page 23: Actual Operation
Precautions for Safe Use Actual Operation • Choose a OS password that is not obvious to prevent unauthorized access. • Remember the OS user name and password. The product is inaccessible without it. • Before operating the system , please make sure the appropriate software is installed and config- ured.
Page 24: General Communications
Precautions for Safe Use • Always confirm safety at the connected equipment before you perform the following operations when the device output hold configuration is set to enable. The equipment may operate unexpectedly because the last status for outputs is retained. •...
Page 25: Motion Control
Precautions for Safe Use • Program the Input Data Invalid system-defined variable as an interlock condition in the user pro- gram. • Set the PDO communications timeout detection count setting in the EtherCAT master to at least 2. Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User’s Manual (Cat.
Page 26: Backup
Precautions for Safe Use FirstOnPosition LastOnPosition OnCompensation FirstOnPosition after compensation • If the value of OffCompensation results in exceeding FirstOnPosition, the output timing will be un- stable. FirstOnPosition LastOnPosition OffCompensation LastOnPosition after compensation Backup • We recommend that you back up the present values of variables while the retained variables are not refreshed.
Page 27: Product Replacement
Precautions for Safe Use Product Replacement • Make sure that the required data, including the user program, configurations, settings and variables is transferred to a product that was replaced and to externally connected devices before restarting operation. Be sure to include the tag data link settings and routing tables, which are stored in the product. Cleaning, Maintenance and Disposal •...
Page 28: Precautions For Correct Use
• Ensure the selected operating system supports ACPI to enable operating system shutdown using the power button. • Download the enhanced Video Driver from the OMRON Download Center and install it on the Indus- trial PC. Wiring •...
Page 29: Actual Operation And Operation
Precautions for Correct Use Actual Operation and Operation • After an OS update or a peripheral device driver update for the product is executed, the product be- havior might be different. Confirm that operation is correct before you start actual operation. •...
Page 30: Restoring Data
Precautions for Correct Use Restoring Data • When you edit the restore command file, do not change anything in the file except for the “yes” and “no” specifications for the selectable data groups. If you change anything else in the file, the Control- ler may perform unexpected operation when you restore the data.
Page 31: Sd Memory Cards
Precautions for Correct Use SD Memory Cards • Insert an SD Memory Card completely and ensure it is in place. Debugging • If you use data tracing to sample following variables, correct data may not be sampled: • Structure members whose data size is 16 bits or more, except for system-defined variables for motion control.
Page 32: Regulations And Standards
EMC Directive EMC Directive OMRON devices that comply with EU Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards.
Page 33: Conformance To Kc Standards
Software Licenses and Copyrights This product incorporates certain third party software. The license and copyright information associat- ed with this software is available at http://www.fa.omron.co.jp/nj_info_e/. NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 34: Versions
Versions Versions Hardware revisions and unit versions are used to manage the hardware and software in NY-series products. The hardware revision or unit version is updated each time there is a change in hardware or software specifications. Even when two products have the same model number, they will have func- tional or performance differences if they have different hardware revisions or unit versions.
Page 35 Versions Check Hardware Revision with the Sysmac Studio You can use the Sysmac Studio to check hardware revisions. Additional Information Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User’s Manual (Cat. No. W558) for the Sysmac Studio procedures to determine hardware revi- sions.
Page 36: Related Manuals
Related Manuals Related Manuals The following manuals are related. Use these manuals for reference. Related IPC Machine Controller Manuals This table contains all related manuals, including this manual. Cat. Manual name Model numbers Application Description NY-series W557 NY532-££££ Learning all basic infor- An introduction to the IPC Machine Controller mation about the Indus-...
Page 37 Related Manuals Cat. Manual name Model numbers Application Description NY-series W558 NY532-££££ Learning how to pro- The following informa- IPC Machine Controller NY512-1££££ gram and set up the tion is provided on Ma- Industrial Panel PC / In- Machine Automation chine Automation Con- dustrial Box PC Controller functions in...
Page 38: Related Products Manuals
Related Manuals Cat. Manual name Model numbers Application Description NJ/NY-series G code O031 NJ501-5300 Learning about the The G code/M code in- Instructions Reference NY532-5400 specifications of the G structions are descri- Manual code/M code instruc- bed. Use this manual tions.
Page 39 Related Manuals Industrial Monitor Manual This table contains the related manual of the Industrial Monitor. Cat. Manual name Model numbers Application Description Industrial Monitor Us- W554 NYM15W-C100£ Learning all basic infor- An introduction to the er’s Manual NYM15W-C106£ mation about the Indus- Industrial Monitor is NYM12W-C100£...
Page 40: Terminology And Abbreviations
Term / Abbreviation Description Industrial PC Platform An integrated range of OMRON products designed for use in any industrial applica- tion that will benefit from advanced PC technology Industrial Monitor An industrial monitor with a touchscreen as the user interface designed to work in...
Page 41: Software
Operating System Programmable Logic Controller Software Development Kit Sysmac Studio An OMRON computer software application for setting, programming, debugging and troubleshooting NY series controllers. It also provides operations for motion control and a simulator. TCP/IP Transmission Control Protocol / Internet Protocol, a core member of the Internet...
Page 42: Revision History
Revision History Revision History On the front and back covers of the manual a manual revision code appears as a suffix to the catalog number. W557-E2-07 Cat. No. Revision code Revision Date Revised content code • May 2019 Added several storage devices •...
Page 43: Sections In This Manual
Sections in this Manual Sections in this Manual Introduction to the Industrial Panel PC System Configurations Hardware Overview Specifications Installation Operating Procedures Maintenance Appendices NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 44 Sections in this Manual NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 45: Introduction To The Industrial Panel Pc
Introduction to the Industrial Panel PC This section provides an introduction to the NY-series IPC Machine Controller. Intended Use ....................1-2 Features ......................1-3 1-2-1 Hardware Features ..................1-3 1-2-2 Machine Controller Software Features ............1-4 ID Information Label..................1-5 Product Configuration ...................
Page 46: Intended Use
The IPC Machine Controller is an industrial-grade PC intended for use within factory automation envi- ronments. This Panel PC simultaneously uses the standard Windows operating system and programs alongside OMRON's Sysmac Machine Controller Software to serve as a powerful PC based machine control platform.
Page 47: Features
EtherCAT can be applied to safety devices, vision systems, motion equipment, dis- crete I/O, and more. OMRON offers the new Sysmac Series of control devices designed with unified communications specifications and user interface specifications. The IPC Machine Controller are part of the Sysmac Series.
Page 48: Machine Controller Software Features
1 Introduction to the Industrial Panel PC • NY Monitor Link interface The interface combines video signals and USB signals for a connection to an OMRON Industrial Monitor using a single NY Monitor Link cable up to 100 meter. • 3 Ethernet ports 1Gb/s Three ports support EtherCAT, EtherNet/IP, and Ethernet (for Windows) for interfacing with multiple network types.
Page 49: Id Information Label
A custom ID [NYC£££-££££££££] (Optional) Only for Industrial Monitors and Industrial Panel PCs with a custom logo Standards and QR The applicable standards and a QR code for OMRON internal use code Unit Ver. Unit version of the Machine Controller Software...
Page 50: Product Configuration
9: 64 GB, SSD SLC C: 320 GB, HDD K: 128 GB, SSD iMLC Optional interface 1: RS-232C 2: DVI-D 6: NY Monitor Link Logo 0: OMRON 2: Customization X: No display (Industrial Box PC) NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 51: Overall Operating Procedure
1 Introduction to the Industrial Panel PC Overall Operating Procedure This section gives the overall operating procedure of the IPC Machine Controller. Step 1. Design the Factory Automation Software Design the overall system configuration, machine control programs and Windows applications interacting with the Machine Controller Software.
Page 52 1 Introduction to the Industrial Panel PC Step 4. Install the Panel PC Mount the Panel PC and implement it in the automation environment. Description Reference Step 4-1 Install options 5-2 Install Options on page 5-4 Step 4-2 Mount 5-3 Mount on page 5-13 Step 4-3 Wire 5-4 Wire on page 5-26 Step 4-4 Connect...
Page 53: System Configurations
System Configurations This section provides an overview of the system configurations for the IPC Machine Controller. Basic Configurations ..................2-2 EtherCAT Network Configuration ..............2-3 2-2-1 Related EtherCAT Hardware ................2-4 EtherNet/IP Network Configuration .............. 2-5 2-3-1 Related EtherNet/IP Hardware ............... 2-5 Connection with the Sysmac Studio ............
Page 54: Basic Configurations
• 1 or 2 DVI ports to connect one or two monitors • 1 optional RS-232 port to connect (legacy) peripheral devices and factory automation devices • 1 optional NYML port to connect an Omron Industrial Monitor using a single cable • 2 bays for HDD and/or SSD storage devices •...
Page 55: Ethercat Network Configuration
2 System Configurations EtherCAT Network Configuration The EtherCAT network configuration consists of an IPC Machine Controller and the EtherCAT Slaves. You use the built-in EtherCAT master port on the Panel PC to connect EtherCAT Slaves. NY-series Sysmac Studio Automation Software IPC Machine Controller Port 2 EtherNet/IP...
Page 56: Related Ethercat Hardware
2 System Configurations 2-2-1 Related EtherCAT Hardware IPC Machine Controller The Machine Controller Software located on the Panel PC is the central controller for machine auto- mation. It executes tasks, refreshes I/O for other Units and is the EtherCAT master for all connected EtherCAT slaves.
Page 57: Ethernet/Ip Network Configuration
2 System Configurations EtherNet/IP Network Configuration The EtherNet/IP network configuration consists of an IPC Machine Controller and the EtherNet/IP De- vices. You use the built-in EtherNet/IP port on the Panel PC to connect EtherNet/IP Devices. NY-series Sysmac Studio Automation Software IPC Machine Controller Port 2 EtherNet/IP...
Page 58 2 System Configurations EtherNet/IP Cables Use the recommended EtherNet/IP cables to connect the Panel PC to the EtherNet/IP system. Additional Information Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual (Cat. No. W563) for details. NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 59: Connection With The Sysmac Studio
2 System Configurations Connection with the Sysmac Studio This section describes the configurations to connect the Sysmac Studio to an IPC Machine Controller. 2-4-1 Configurations That Allow Online Connections You can connect online from the Sysmac Studio to the built-in EtherNet/IP port of the NY-series Panel Connect with EtherNet/IP 1:N Connections 1:1 Connection...
Page 60: Configurations That Do Not Allow Online Connections
2 System Configurations Additional Information It is not possible to use a USB port of the Panel PC to connect the Sysmac Studio with the Machine Controller Software. 2-4-2 Configurations That Do Not Allow Online Connections This section gives information on configurations that do not provide a connection to the Sysmac Stu- dio.
Page 61: Hardware Overview
Hardware Overview This section provides an overview of the hardware of the IPC Machine Controller. Component Names and Functions ............... 3-2 3-1-1 Front and Top of the Industrial Panel PC............3-2 3-1-2 Back and Bottom of the Industrial Panel PC........... 3-3 LED Indicators ....................
Page 62: Component Names And Functions
3 Hardware Overview Component Names and Functions This section shows views of the IPC Machine Controller with information about all items. 3-1-1 Front and Top of the Industrial Panel PC This section shows the component names and functions for the front and top of the Panel PC. Item Name Description...
Page 63: Back And Bottom Of The Industrial Panel Pc
3 Hardware Overview 3-1-2 Back and Bottom of the Industrial Panel PC This section shows the component names and functions for the back and bottom of the Panel PC. Item Name Description Cover Provides access to: • The battery • The fans (only for Panel PCs that have active cooling) •...
Page 64 3 Hardware Overview Item Name Description Mounting brackets 8 retractable mounting brackets to secure the Panel PC on a mount- ing surface SD Memory Card slot SD Memory Card slot PCIe bay PCI Express mounting slot DVI connector Digital Visual Interface connector 10BASE-T / 100BASE-TX / 3 RJ45 Gb Ethernet interface connectors 1000BASE-T Ethernet con-...
Page 65 3 Hardware Overview Ports for Windows and Ports for the Controller The ports for Windows and the ports for the Machine Controller Software. Item Name Description Windows Operating Ports for the Windows Operating System. System These ports do not give access to the Machine Controller Software. Machine Controller Ethernet ports for the Machine Controller Software.
Page 66: Led Indicators
3 Hardware Overview LED Indicators The Industrial Panel PC has two rows of four LED indicators on the bottom of the Panel PC and two LED indicators on the front of the Panel PC. These LED indicators provide the current operating status of the IPC Machine Controller.
Page 67 3 Hardware Overview ERR LED Indicator The Error LED (ERR) indicates the presence and type of an error within your IPC Machine Controller. Color Status Meaning • Not lit The 24 VDC power is not supplied • No error is present •...
Page 68: Front Led And Led Indicator
3 Hardware Overview 3-2-2 Front LED and LED Indicator The front of the IPC Machine Controller has a logo LED and a Status LED indicator. The Status LED indicator provides the same information as the Power and Error LEDs on the bottom of the IPC Machine Controller.
Page 69 3 Hardware Overview Logo LED The Logo LED brightness can be changed with the Industrial Monitor Utility. Additional Information The Logo LED brightness is adjustable. Refer to Industrial Monitor Utility for brightness details. The Industrial Monitor Utility information is available: •...
Page 70 3 Hardware Overview Status LED Indicator The Status LED indicator provides information about the operating condition of the IPC Machine Con- troller. Color Status Meaning None Not lit One of the following situations: • The 24 VDC power is not supplied. •...
Page 71: Power Button
3 Hardware Overview Power Button The power button is used to manually switch the Panel PC ON and OFF. Additional Information • Refer to 6-2 Power ON on page 6-3 for ON details. • Refer to 6-3 Power OFF on page 6-5 for OFF details. 3-11 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 72: Drive Bays
3 Hardware Overview Drive Bays The drive bays in the IPC Machine Controller accept 2.5 inch Hard Disk Drives (HDD) or Solid State Drives (SSD). Depending on the model one or two drives are supported. Additional Information • Refer to 4-1-4 CPU Specifications on page 4-5 for the number of supported drives. •...
Page 73: Sd Memory Card Slot
3 Hardware Overview SD Memory Card Slot The SD Memory Card slot on the IPC Machine Controller accepts SD Memory Cards with the following specifications. • SDHC type (SD 2.0 specification) • Up to 32 GB capacity Additional Information Refer to 3-9-1 SD Memory Cards on page 3-22 for SD Memory Card details. 3-13 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 74: Pcie Card Slot
3 Hardware Overview PCIe Card Slot The PCI Express (PCIe) Card slot of the IPC Machine Controller accepts various PCIe Cards for spe- cific hardware needs. The PCIe Card connectors are available behind the cover A and the PCIe Card is mounted in the PCIe drawer B .
Page 75: Connectors
3 Hardware Overview Connectors This section gives an overview of the available connectors for the IPC Machine Controller. 3-7-1 Power Connector The power connector on the Panel PC is used to supply 24 VDC power to the Panel PC. The power connector is supplied with the Panel PC. Additional Information •...
Page 76: Usb Connectors
3 Hardware Overview Additional Information • Refer to 4-2-2 I/O Connector Specifications on page 4-9 for specifications. • Refer to 5-4-4 Wire the I/O Connector on page 5-36 for wiring details. • Refer to 5-5 Connect on page 5-39 for connection details. 3-7-3 USB Connectors The USB connectors support USB 2.0 and USB 3.0 specifications.
Page 77: Ethernet Connectors
3 Hardware Overview 3-7-4 Ethernet Connectors The Ethernet connectors provide 3 individual Ethernet ports on the IPC Machine Controller. Each port offers 10BASE-T/100BASE-TX/1000BASE-T Ethernet speeds. Additional Information • Refer to 4-2-4 Ethernet Connector Specifications on page 4-14 for specifications. • Refer to 5-5 Connect on page 5-39 for connection details. 3-7-5 DVI Connector The DVI interfaces supported on this connector are dependent on the configuration of the IPC Ma-...
Page 78: Rs-232C Connector (Optional)
3 Hardware Overview 3-7-6 RS-232C Connector (Optional) Depending on the product configuration an optional RS-232C connector is available. Additional Information • Refer to 1-4 Product Configuration on page 1-6 for configuration details. • Refer to 4-2-7 RS-232C Connector Specifications on page 4-20 for specifications. •...
Page 79: Ny Monitor Link Connector (Optional)
3 Hardware Overview 3-7-8 NY Monitor Link Connector (Optional) Depending on the product configuration an optional NY Monitor Link connector is available. The NY Monitor Link interface connector connects an OMRON Industrial PC to the OMRON Industrial Monitor. Industrial PC Industrial Monitor Additional Information •...
Page 80: Spare Parts
3 Hardware Overview Spare Parts The following spare parts for the IPC Machine Controller are available. 3-8-1 Battery One battery is supplied with the Panel PC. The battery supplies power to the real-time clock. The battery is located inside the Panel PC. Model Appearance Specifications...
Page 81: Accessory Kit
3 Hardware Overview 3-8-3 Accessory Kit The accessory kit for the Panel PC. Model Appearance Specifications NY000-AK00 Accessory Kit containing all accessories sup- plied with the Panel PC. • Power connector • I/O connector • Drive bracket for drive installation •...
Page 82: Optional Hardware
The following optional hardware is available for the IPC Machine Controller. 3-9-1 SD Memory Cards SD Memory Card details are provided below. OMRON is not responsible for the operation, performance or write life of any other brand of SD Memo- ry Card. Model Appearance...
Page 83: Storage Devices
Storage Device Considerations For a storage device that is not an OMRON NY000-A£££ consider the following: • OMRON is not responsible for the operation, performance or write life of any storage device other than those supplied by OMRON. • Test and measure the environmental performance of the intended storage device before actual op- eration, using the SMART monitoring feature of the selected storage device.
Page 84: Dvi Cables
90 mm 3-9-5 USB Type-A to USB Type-B Cables USB Type-A to USB Type-B cable details are provided below. OMRON is not responsible for the operation or performance of any other brand of USB Type-A to USB Type-B cable. Model Appearance...
Page 85: Ny Monitor Link Cables
3 Hardware Overview 3-9-6 NY Monitor Link Cables The following table lists the recommended cables and connectors for the NY Monitor Link cable appli- cations. Intra cabinet or Inter cabinet and Item light industrial en- Inter cabinet harsh industrial vironment environment Maximum length 25 m...
Page 86: Industrial Monitor
Additional Information Refer to the OMRON website for specifications and manuals. 3-9-8 Power Supply Details for the recommended power supply are provided below. OMRON is not responsible for the operation or performance of any other power supply. Model Appearance Specifications S8VK-G£££24...
Page 87: Ups
• Refer to 4-1-3 Power Consumption Specifications on page 4-4 for power consumption de- tails. • Refer to the OMRON website for S8BA specifications or to the UPS S8BA User's Manual (Cat. No. U702) for the UPS manual. Note that the power consumption details determine the output current/capacity of your UPS.
Page 88 3 Hardware Overview 3-28 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 89: Specifications
Specifications This section provides specifications of the IPC Machine Controller. General Specifications ................. 4-2 4-1-1 Dimensions and Weight .................. 4-2 4-1-2 General Electrical Specifications ..............4-3 4-1-3 Power Consumption Specifications ..............4-4 4-1-4 CPU Specifications ..................4-5 4-1-5 Memory Specifications..................4-5 4-1-6 Storage Device Specifications ................
Page 90: General Specifications
4 Specifications General Specifications This section provides general specifications of the IPC Machine Controller. 4-1-1 Dimensions and Weight The following table provides specification details on dimensions and weights. Model Specifications Item 12.1 Inch 15.4 Inch Dimensions Width X = 332 mm Width X = 401 mm Height Y = 234 mm Height Y = 277 mm...
Page 91: General Electrical Specifications
4 Specifications 4-1-2 General Electrical Specifications The following table provides the general electrical specifications. Item Specifications Rated power supply voltage 24 VDC Allowable power supply voltage range 20.4 to 28.8 VDC Power supply standard SELV Grounding method Ground to less than 100 Ω Inrush current At 24 VDC: 12 A / 6 ms max.
Page 92: Power Consumption Specifications
4 Specifications 4-1-3 Power Consumption Specifications The following tables provide details on the power consumption of the IPC Machine Controller. The total power consumption is the sum of the power consumption of all items that are installed in your Panel PC. Additional Information Refer to 1-4 Product Configuration on page 1-6 for details.
Page 93: Cpu Specifications
4 Specifications 4-1-4 CPU Specifications This section gives the specifications of the CPUs that are available for the IPC Machine Controller. Refer to 1-4 Product Configuration on page 1-6 for product configuration details. ® ™ Intel Core i7-4700EQ CPU Specifications ®...
Page 94: Storage Device Specifications
4 Specifications 4-1-6 Storage Device Specifications This section provides the specifications of the storage devices. Hard Disk Drive Specifications Specifications for the Hard Disk Drive (HDD) are provided in the table below. Model Specifications Item 320 GB 500 GB Model NY000-AH00 NY000-AH01 S.M.A.R.T.
Page 95: Pcie Card Specifications
4 Specifications Model Specifications Item 32 GB 64 GB 128 GB Max. operating humidity 10 to 95% RH 10 to 95% RH 10 to 95% RH 10 to 95% RH (with no condensation) Storage temperature -40 to 100°C -40 to 100°C -40 to 85°C -55 to 95°C Max.
Page 96: Connector Specifications
4 Specifications Connector Specifications This section provides the Connector Specifications of the IPC Machine Controller. 4-2-1 Power Connector Specifications The power supply connector can be locked to prevent unintentional disconnection. The connector can only be inserted the correct way. The connector is a Phoenix Contact type SPC5/2-STCL-7.62 BK (1711708). The Panel PC provides protection against reverse polarity.
Page 97: I/O Connector Specifications
4 Specifications Locking and Removing the Power Connector The power connector automatically locks into place when the black part of the connector is held and pushed in. Pushing both orange sliders B towards the end of the connector A will release the lock when remov- ing the connector.
Page 98 4 Specifications I/O Connector Pin Details The pin details of the I/O connector. The pin layout represents the I/O connector on the Panel PC. The I/O signals connected must be powered from a power supply which conforms to the SELV stand- ards.
Page 99 4 Specifications I/O Connector Power Status Output Details This section provides details of the Power Status Output relay. The Power Status Output is a relay between pin 1 and 2 of the I/O Connector. l Power ON Power Status Output Operation This section provides power ON details of the Power Status Output operation.
Page 100 4 Specifications Product ON Shutdown Shutdown Product OFF start finished Closed (ON) Relay Open (OFF) Power supply removed Closed (ON) Relay Open (OFF) Additional Information Refer to 5-4-4 Wire the I/O Connector on page 5-36 for I/O connector wiring details. Lock and Remove the I/O Connector The I/O connector locks into place when the black part of the connector is held and pushed in.
Page 101: Usb Connector Specifications
4 Specifications 4-2-3 USB Connector Specifications The IPC Machine Controller includes four USB connectors. Two connectors provide version 2.0 per- formance and two connectors provide version 3.0 performance. Details of the USB interface connec- tors are provided below. The connector layout represents the USB connectors on the Panel PC. Interface Connector Details •...
Page 102 4 Specifications 4-2-4 Ethernet Connector Specifications Details of the RJ45 Ethernet connectors are provided below. There are three Ethernet ports, each with a specific function. Following ports are available: • Ethernet (general) This port is available for the Windows Operating System. •...
Page 103: Ethernet Connector Specifications
4 Specifications Ethernet Connector LED Indicators Each connector has LED indicators for speed, link and activity. Indica- Item Color Status Description Link/Act Yellow Not lit No link Link Flashing Link and activity Speed Not lit Not lit 10 Mbps or no link Green 100 Mbps link Orange...
Page 104 4 Specifications Item Specifications Maximum transmission distance between Ethernet 100 m switch and node Maximum number of cascade connections There are no restrictions if an Ethernet switch is used EtherNet/IP Connector Specifications The EtherNet/IP connector is assigned to the Machine Controller Software. This port can be used for communication between the IPC Machine Controller and Ethernet/IP units.
Page 105 4 Specifications EtherCAT Connector Specifications The EtherCAT connector is assigned to the Machine Controller Software. This port can be used for communication between the Machine Controller Software and EtherCAT Slaves. This port acts as an EtherCAT master. Specifications for Units with Machine Controller Software. Item Specifications Ethernet connector number...
Page 106: Dvi Connector Specifications
4 Specifications 4-2-5 DVI Connector Specifications DVI is the standard video interface for the Panel PC. The video interface depends on the model of the Panel PC as specified below: Additional Information • Refer to 4-1-4 CPU Specifications on page 4-5 for graphics controller details. •...
Page 107: Dvi-D Connector Specifications
4 Specifications 4-2-6 DVI-D Connector Specifications The optional video interface on the Panel PC uses a DVI dual link connector. Item Specification Video interface Digital only Resolution Up to 1920 x 1200 pixels at 60 Hz Type Dual link Maximum DVI cable length Dependent upon connected monitor type and resolution Additional Information •...
Page 108: Rs-232C Connector Specifications
4-2-8 NY Monitor Link Connector Specifications The NY Monitor Link connector connects an OMRON Industrial Monitor with an OMRON Industrial PC that has an NY monitor link connector. The NY Monitor Link communication is a combination of video and USB information.
Page 109 4 Specifications Industrial PC Industrial Monitor NY Monitor Link Connector LED Indicators The connector has LED indicators Connected A and Video B . NYML Indica- Item Color Status Description Con- Yellow Not lit Not connected nected Connected USB communication active Video Green Not lit...
Page 110: Display Specifications
4 Specifications Display Specifications This section provides the display specifications of the Industrial Panel PC. WARNING Do not use the input functions of the touchscreen in applications that in- volve human life, in applications that may result in serious injury, or for emergency stop switches.
Page 111: Environmental Specifications
4 Specifications Environmental Specifications This section provides environmental specifications of the IPC Machine Controller. 4-4-1 Operation Environment Specifications The following table provides general environmental specifications for the Industrial Panel PC. Item Specifications Ambient operating temperature 0 to 55°C Ambient storage temperature -20 to 70°C Ambient operating humidity 10% to 90% (with no condensation)
Page 112: Temperature And Humidity Specifications
4 Specifications 4-4-2 Temperature and Humidity Specifications The allowed ambient operating temperature and ambient humidity depend on product type, CPU type, mounting orientation, and storage device type. The following sections provide temperature and humidity details per CPU type. Temperature and Humidity Graphs The maximum ambient operating temperature and ambient humidity are specified per CPU type, mounting orientation and storage device type.
Page 113 4 Specifications • Operate the Panel PC with a SSD within the ambient temperature and humidity ranges as shown in the following graph. Operating temperature- Operating humidity range temperature-humidity range Temperature [°C] Additional Information Refer to the ambient temperature and humidity specifications per CPU type for CPU-specific limitations.
Page 114: Recycling Specifications
4 Specifications ® ™ Temperature Specifications with an Intel Core i7-4700EQ CPU ® ™ Ambient operating temperature specifications for a Panel PC with an Intel Core i7-4700EQ CPU. Configuration Product Orientation Mounting Angle With 1 or 2 SSD's With 1 HDD Landscape and Portrait 0°...
Page 115: Installation
Installation This section provides all installation details for the IPC Machine Controller. Unpack ......................5-2 5-1-1 Unpack Procedure ..................5-2 5-1-2 Items Supplied ....................5-3 Install Options ....................5-4 5-2-1 Install a Drive ....................5-4 5-2-2 Install the PCIe Card..................5-8 Mount......................
Page 116: Unpack
5 Installation Unpack This section provides details on how to unpack the IPC Machine Controller. 5-1-1 Unpack Procedure Check the package for damage. If there is any visible damage: • Take photos of the package and save them. • Inform your supplier immediately. Open the package.
Page 117: Items Supplied
5 Installation 5-1-2 Items Supplied This section describes the items supplied with your Industrial Panel PC. • Industrial Panel PC • Documentation: • Safety Precautions sheets (English and Japanese) • EU Compliance sheet • Standards and Certifications sheet • Bag with: •...
Page 118: Install Options
5 Installation Install Options This section describes the installable options for the IPC Machine Controller. 5-2-1 Install a Drive A drive is a storage device for the IPC Machine Controller. Additional Information • Depending on the product configuration a drive is already installed. Refer to 1-4 Product Configuration on page 1-6 for storage details.
Page 119 5 Installation Pull the metal shielding cover out of the Panel PC. Align the connectors of the drive as shown A on the bracket. Then insert the replacement drive in the bracket and insert the 4 mounting screws . Tighten these screws with a tor- que of 0.35 N·m.
Page 120 5 Installation Insert the bracket with the drive in the correct bay. • A drive for the operating system has to be inserted in bay A • The drive for additional storage can be inserted in bay B Ensure the bracket is completely in the Panel PC with an extra push. The drive bracket will lock into place when it is fully inserted.
Page 121 5 Installation Mount the drive cover. The lock lever will click when closed correctly. Finalize the drive installation when the Panel PC installation is completed. • If the drive is inserted in bay A: 1) Install an operating system 2) Power OFF and then Power ON 3) Ensure the drive is functional and confirm normal operation.
Page 122: Install The Pcie Card
5 Installation 5-2-2 Install the PCIe Card Prepare the following items: • The PCIe Card. A PCIe Card is not supplied with the Panel PC. Additional Information Refer to 4-1-7 PCIe Card Specifications on page 4-7 for PCIe specifications. • The PCIe Card mounting material: Card Support. This item is supplied with the Panel PC.
Page 123 5 Installation Grip the Card Clip on the sides . Pull the middle of the Card Clip to unlock it and remove from the PCIe Drawer. Caution When installing or removing a PCIe card, ensure to grip the Card Clip on the sides to prevent contact with the sharp edges of the sheet metal frame tab.
Page 124 5 Installation Place the PCIe Card in the PCIe Drawer. Ensure to insert the PCIe Card in the correct opening. Ensure the thin sheet metal frame is positioned between the PCIe Card and the PCIe Drawer to ensure a good conductive contact. Place the Card Clip in the PCIe Card and PCIe Drawer , grip the Card Clip on the sides and then rotate the Clip...
Page 125 5 Installation Slide the Card Support so that it supports the side of the PCIe Card. The card should be in small groove so there is support below and above the card. Rotate the Card Support to lock it in place. Insert the PCIe Drawer in the Panel PC and then insert the two crosshead screws that hold the PCIe Drawer in place.
Page 126 5 Installation Remove the PCIe cover if the PCIe Card has external connectors. 1) Push the lock lever 2) Tilt the PCIe cover 3) Remove the PCIe cover The PCIe Card is installed. 5-12 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 127: Mount
5 Installation Mount This section describes how to mount the IPC Machine Controller in either a landscape or portrait ori- entation in a control panel. WARNING Ensure that installation and post-installation checks of the product are performed by personnel in charge who possess a thorough understand- ing of the machinery to be installed.
Page 128: Product Orientation
5 Installation 5-3-2 Product Orientation The IPC Machine Controller can be mounted in a landscape A or portrait B orientation. Do not install the IPC Machine Controller in any of the following orientations. 5-14 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 129: Temperature
5 Installation 5-3-3 Temperature The temperature inside a control panel may be at least 10 to 15°C higher than outside the panel. Im- plement the following measures against overheating at the installation site and in the control panel, and allow a sufficient margin for the temperature. Distance for Cooling Adequate airflow around the Industrial Panel PC is required.
Page 130 Panel PC. • Do not install the Panel PC directly above any heat-generating equipment, such as heaters or transformers. • Do not install the Panel PC in a location exposed to direct sunlight. OMRON product OMRON product...
Page 131: Humidity
5 Installation OMRON product OMRON product Forced Air Circulation l Room Cooling Cool the entire room where the control panel is located. Cooler Control panel Room Cooling Low Temperatures The Panel PC may not start normally if the temperature is below 0°C when the power is turned ON.
Page 132: Atmosphere
Installation Location Install the Panel PC as far away as possible from high-voltage (600 V or higher) and power devices to ensure safe operation and maintenance. Example of Recommended Equipment Arrangement OMRON product Control panel Control panel High-voltage...
Page 133 • Keep the wiring between the transformer and the Panel PC as short as possible, twist the wires well, and keep the wiring separate from high-voltage and power lines. Power circuits Power supply for general operations circuits I/O power supply for Omron product I/O power supply for Omron product Noise Unit power supply for Omron product...
Page 134 5 Installation Wire External I/O Signal Lines Observe the following points when wiring the external I/O signal lines. • To absorb reverse electromotive force when an inductive load is connected to an output signal, con- nect a surge suppressor near the inductive load in an AC circuit, or connect a diode near the induc- tive load in a DC circuit.
Page 135 5 Installation • Power lines and signal lines • Input signals and output signals • Analog signals and digital signals • High-level signals and low-level signals • Communications lines and power lines • DC signals and AC signals • High-frequency devices (such as Inverters) and signal lines (communications) l (Routing of) Wiring Observe the following points when wiring power supply and signal cables.
Page 136 Ground of 200 mm 100 Ω or less Example: Separating an OMRON product from Power Lines l Wiring Ducts Whenever possible, route the cables and wires through wiring ducts. Install the wiring ducts so that it is easy to route the wires from the IPC Machine Controller directly into the duct.
Page 137: Prepare The Mounting Surface
5 Installation 5-3-8 Prepare the Mounting Surface The IPC Machine Controller can be mounted in a landscape or portrait orientation. The mounting hardware is integrated into the back of the Panel PC. Model Specifications Item 12.1 Inch models 15.4 Inch models Panel cutout dimen- -0 +1 -0 +1...
Page 138 5 Installation Ensure the mounting surface conforms to following requirements. Standards conformance Material Mounting panel requirements IP65 Steel Thickness 1.6 to 6.0 mm Aluminum Thickness 2.5 to 6.0 mm Create an opening in the mounting surface. The table before step 1 gives an overview of the cut out dimensions for the Panel PC. Prepare a rectangular cut out with the dimensions X1 and Y1.
Page 139: Mount The Panel Pc
5 Installation 5-3-9 Mount the Panel PC Ensure the panel cut out is ready before beginning the mounting procedure. Tools required: Torque screw driver with hexagon 2 mm bit. The Panel PC is equipped with 8 retractable mounting brackets A on the back of the Panel PC. These brackets are used to fasten and secure the Panel PC to the mounting surface.
Page 140: Wire
5 Installation Wire This section describes how to wire the IPC Machine Controller. 5-4-1 Wiring Warnings and Cautions This section describes the Warnings and Cautions when wiring the IPC Machine Controller. WARNING If external power supplies for slaves or other devices are overloaded or short-circuited, the voltage will drop, outputs will turn OFF, and the sys- tem may be unable to read inputs.
Page 141: Ground
5 Installation 5-4-2 Ground This section describes how to ground the IPC Machine Controller. WARNING Always connect to a ground of 100 Ω or less when installing the prod- uct. Caution The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together.
Page 142 5 Installation The Panel PC has a protection ground connection because the metal part of the Panel PC outside of the enclosure must be part of the protection grounding of that enclosure (for example a cabinet). There are no power supply voltages used in the Panel PC which require protection grounding. Considerations for Earthing Methods Local potential fluctuations due to lightning or noise occurred by power devices will cause potential fluctuations between ground terminals of devices.
Page 143 5 Installation Equipotential Bonding System Equipotential bonding is an earthing method in which steel frames and building structures, metal ducts and pipes, and metal structures in floors are connected together and make connections to the earth trunk line to achieve a uniform potential everywhere across the entire building. We recommend this earthing method.
Page 144 5 Installation Star Earthing If the earthing method used for the building is not equipotential bonding or the earthing system is un- known, choose (a) from among the earthing methods given below. a. Connecting devices and noise sources to separate earth electrodes This is an earthing method to separately ground an earth electrode of the device that is connected with a communications cable or other devices and an earth electrode of a high-power device that could be a noise source, such as a motor or inverter.
Page 145 5 Installation Daisy Chain This is an earthing method to connect the device that is connected with a communications cable, other devices, and a device that could be a noise source using a daisy-chain topology to a common earth electrode. This earthing method is not recommended because the device that could be a noise source may inter- fere electromagnetically with other devices.
Page 146 5 Installation Ground Connection Details This section provides details about the ground connection. Use the ground terminal on the backside of the monitor to ground your IPC Machine Controller. The washers and screw A are pre-mounted at the IPC Machine Controller. Remove the pre-mounted washers and screw A and then mount the ground connection wire C to the Panel PC B using the washers and screw A .
Page 147: Wire The Power Connector
5 Installation 5-4-3 Wire the Power Connector This section describes how to wire the power connector. Precautions for Safe Use • Do not perform a dielectric strength test. • Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption.
Page 148 Maximum AWG according to UL/cUL • Power Supply Connector DC Power Supply The OMRON S8VK-series power supply is recommended for use with the IPC Machine Controller. Additional Information • Refer to 3-9-8 Power Supply on page 3-26 for more information.
Page 149 5 Installation Power Connector Wiring Procedure Use the following procedure to wire the power connector. 7 mm Remove the sheath from the power supply wires. Precautions for Safe Use Observe the following precautions to prevent broken wires. • When you remove the sheath, be careful not to damage the conductor. •...
Page 150: Wire The I/O Connector
5 Installation 5-4-4 Wire the I/O Connector This section describes how to wire the I/O connector. I/O Connector Wiring Materials Use the supplied I/O connector to connect the inputs and outputs to the IPC Machine Controller. Recommended I/O conductor sizes for the connector are provided in the table. Wire type Conductor cross-section Solid conductor...
Page 151 5 Installation Description Internal Circuit Details Power ON Input The Power ON Input and the UPS Mode Input are bi-di- rectional and isolated. Each input can be wired as sinking (NPN) or sourcing (PNP). Wire these according to the UPS Mode Input output device connected to the inputs.
Page 152 5 Installation I/O Connector Wiring Procedure Use the following procedure to wire the I/O connector. 7 mm Remove the sheath from the wires. Precautions for Safe Use Observe the following precautions to prevent broken wires. • When you remove the sheath, be careful not to damage the conductor. •...
Page 153: Connect
5 Installation Connect This section describes how to connect the IPC Machine Controller. 5-39 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 154: Connector Identification
5 Installation 5-5-1 Connector Identification The Industrial Panel PC connections are shown below. Item Name Description Power connector Lockable power connector I/O connector 2 inputs (UPS signal and power OFF control) and 1 output (power state) USB 3.0 connector 2 USB 3.0 connectors USB 2.0 connector 2 USB 2.0 connectors 10BASE-T/100BASE-TX/...
Page 155: Connection Procedure
5 Installation Item Name Description Option port Interface connection options for peripheral devices or an additional monitor: • RS-232C connector (default) • DVI-D connector • NY Monitor Link connector 5-5-2 Connection Procedure Use the following procedure to connect the IPC Machine Controller. Ensure the Panel PC is securely fastened to the mounting surface.
Page 156 5 Installation Connect the I/O connector. Hold the black part A when inserting the connector, this enables the auto-locking mechanism. Do not tilt the orange levers B because this will unlock the connector. Connect an external monitor such as the Industrial Monitor. Connect the monitor to the DVI connector and tighten the fastening screws or use the optional NYML connector.
Page 157: Ethernet Connection Procedure
5 Installation 5-5-3 Ethernet Connection Procedure Use the following procedure to connect the Ethernet connectors of the IPC Machine Controller. Remove the dust caps from the Ethernet ports to be connected. Connect Ethernet Port 1 of the Panel PC to a normal Ethernet network. Connect Ethernet port 2 of the Panel PC to the Ethernet/IP network.
Page 158: Connect Ups
• Always use an uninterruptable power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption. • Use an Omron S8BA UPS with the correct revision number to prevent improper system shut- down.
Page 159 • Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption. • Use an Omron S8BA UPS with the correct revision number to prevent improper system shut- down.
Page 160 5 Installation Additional Information First execute the Initial Power ON Procedure and Initial Settings procedure before continuing with the next step when the Panel PC is powered ON for the first time. • Refer to 5-6 Initial Power ON on page 5-47 for Initial Power ON details. •...
Page 161: Initial Power On
Ensure that an optional connected monitor(s) is powered ON. Connect an optional keyboard and/or mouse. • If using an OMRON Industrial Panel PC this is not required because it has touch functionali- • Do not connect additional storage devices before the installation of the operating system completed.
Page 162 5 Installation 5-48 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 163: Operating Procedures
Operating Procedures This section provides the operating procedures for the IPC Machine Controller. Touchscreen Operation ................. 6-2 Power ON ......................6-3 6-2-1 Power ON Using the Power Button ..............6-3 6-2-2 Power ON Using the Power ON/OFF Input ............ 6-3 6-2-3 Power ON Using Safe Mode................
Page 164: Touchscreen Operation
6 Operating Procedures Touchscreen Operation WARNING Water or other liquid present on the touchscreen surface may create false touch behavior and unexpected operation. Wipe away liquid on the touchscreen before operation. Caution When using a system with multiple touchscreens, multiple users can perform simultaneous operations.
Page 165: Power On
6 Operating Procedures Power ON This section provides Power ON details. Precautions for Correct Use Do not turn ON the power supply to the product when a part of a human body or a conductive object is touching the surface of the touchscreen. Doing so will cause the touchscreen function- ality to be disabled.
Page 166: Power On Using Safe Mode
6 Operating Procedures 6-2-3 Power ON Using Safe Mode Start condition: The IPC Machine Controller is OFF. Additional Information Use this procedure to start the Panel PC without starting the Machine Controller Software. Remove the power supply connector. Press and hold the power button on the Panel PC. Connect the power supply connector while pressing the power button.
Page 167: Power Off
6 Operating Procedures Power OFF This section provides Power OFF details. Before following power OFF procedures below, check that the IPC Machine Controller is ON by exam- ining the LED indicators on the Panel PC. 6-3-1 Power OFF Using the Power Button Ensure all programs are closed.
Page 168: Forced Power Off Using The Power Button
6 Operating Procedures 6-3-3 Forced Power OFF Using the Power Button Precautions for Safe Use Press the power button for several seconds to force the product shutdown. Always back up files in the planned way to prevent data loss or system file corruption. Ensure all programs are closed.
Page 169: Maintenance
Maintenance This section provides an overview of all maintenance tasks for the IPC Machine Con- troller. Preventive Maintenance ................7-2 7-1-1 Preventive Maintenance Schedule ..............7-2 7-1-2 Clean the Touchscreen Surface..............7-4 7-1-3 Clean the Panel PC ..................7-4 7-1-4 Check the Gasket Seal ...................
Page 170: Preventive Maintenance
Refer to 3-2 LED Indicators on page 3-6 for LED details. Monitor storage devices that do not Refer to Storage Device Considerations on page 3-23 for details. comply to the Omron specifications Clean the display Refer to 7-1-2 Clean the Touchscreen Surface on page 7-4 for display cleaning details.
Page 171 7 Maintenance Periodically but at least every 6 Reference months Check the backup and repair me- Refer to the NY-series IPC Machine Controller Industrial Panel PC / In- dia. dustrial Box PC Setup User’s Manual (Cat. No. W568) for Rescue Disk details.
Page 172: Clean The Touchscreen Surface
7 Maintenance 7-1-2 Clean the Touchscreen Surface Clean the touchscreen surface of the IPC Machine Controller when necessary to keep it in the best operating condition. • Ensure the IPC Machine Controller is OFF before cleaning. • Wipe the IPC Machine Controller daily with a dry, soft cloth. If the touchscreen is very dirty and you try to clean it with a dry cloth, you may scratch the surface.
Page 173: Check The Gasket Seal
7 Maintenance 7-1-4 Check the Gasket Seal The gasket prevents liquid from penetrating the mounting surface. A damaged gasket can lead to Panel PC or other hardware failure. Check the gasket on all 4 sides of the Panel PC. The gasket should be visible as a thin black line that has no dents or damage. Precautions for Safe Use As the rubber gasket will deteriorate, shrink, or harden depending on the operating environ- ment, periodical inspection is necessary.
Page 174: Corrective Maintenance
7 Maintenance Corrective Maintenance Corrective maintenance covers all actions to correct problems that cause downtime. WARNING Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. Additional Information Refer to the NY-series Troubleshooting Manual (Cat. No. W564) for troubleshooting details. NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 175: Remove The Cover
7 Maintenance 7-2-1 Remove the Cover The Cover of the IPC Machine Controller provides access to the following items. • Battery • Fan Unit (applies to products with active cooling) The inside of the Cover contains the following information. • Battery replacement date •...
Page 176: Replace The Fan Unit
7 Maintenance 7-2-2 Replace the Fan Unit The fans are mounted in the Fan Unit. Use the following procedure to replace the Fan Unit. Precautions for Safe Use If the replacement Fan Unit has been stored over 6 months then check the performance of the Fan Unit after replacement.
Page 177 7 Maintenance Replace the complete Fan Unit. 1) Push the lever to unlock the Fan Unit. 2) Lift the lever to tilt the Fan Unit. 3) Remove the complete Fan Unit. Insert the new Fan Unit in the Panel PC. Ensure the end of the Fan Unit A is positioned under the fan guide B .
Page 178: Replace The Battery
7 Maintenance 7-2-3 Replace the Battery Precautions for Safe Use • The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or incinerate the Battery or subject it to strong shock. • Dispose of any Battery that has been dropped on the floor or otherwise subjected to exces- sive shock.
Page 179 7 Maintenance Lift the battery from the compartment. Disconnect the battery from the battery connector Connect the new battery to the battery connector. Place the new battery in the Panel PC. Ensure the wires are at the side of the battery and not on top of the battery. If the wires are on top of the battery this might make closing and opening the cover more difficult.
Page 180: Replace A Drive
7 Maintenance 7-2-4 Replace a Drive Use the following procedure to replace a drive. Prepare the new drive. Additional Information • Refer to 1-4 Product Configuration on page 1-6 for the installed drive model. • Refer to 3-9-3 Storage Devices on page 3-23 for the available drive models. •...
Page 181 7 Maintenance Pull the metal shielding cover out of the Panel PC. Insert the drive cover in the drive bracket bay and move it down so that it locks in the drive bracket. 7-13 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 182 7 Maintenance Remove the drive bracket from the Panel PC using the drive cover. Remove the 4 mounting screws and then remove the drive from the drive bracket. 7-14 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 183 7 Maintenance Align the connectors of the replacement drive as shown A on the bracket. Then insert the re- placement drive in the bracket and insert the 4 mounting screws . Tighten these screws with a torque of 0.35 N·m. Insert the bracket with the replacement drive into the correct bay of the Panel PC.
Page 184 7 Maintenance Insert the metal shielding cover. Mount the drive cover. The lock lever will click when closed correctly. Restore the drive data. • For products NYB£ and NYP£: • For an Industrial PC with RTOS Controller restore the drive data from a backup. •...
Page 185: Replace The Pcie Card
7 Maintenance 7-2-5 Replace the PCIe Card Use the following procedure to replace the PCIe Card. Prepare: • The PCIe Card Additional Information Refer to 4-1-7 PCIe Card Specifications on page 4-7 for PCIe specifications. • The PCIe Card mounting materials: Card Clip and Card Support These are supplied with the IPC Machine Controller.
Page 186 7 Maintenance Push the notch at the bottom of the Card Support up and rotate the Card Support. Slide the Card Support away from the card to create space and to remove it. Grip the Card Clip on the sides .
Page 187 7 Maintenance Remove the PCIe Card from the PCIe Drawer. The PCIe Card is now removed. Place the replacement PCIe Card in the PCIe Drawer. Ensure the PCIe Card is inserted into the correct opening. 7-19 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 188 7 Maintenance Place the Card Clip in the PCIe Card and PCIe Drawer , grip the Card Clip on the sides and then rotate the Clip to lock it in place. Caution When installing or removing a PCIe card, ensure to grip the Card Clip on the sides to prevent contact with the sharp edges of the sheet metal frame tab.
Page 189 7 Maintenance Insert the PCIe Drawer in the Panel PC and then insert the two crosshead screws that hold the PCIe Drawer in place. Remount the Panel PC. Confirm normal operation. The PCIe Card is replaced. 7-21 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 190: Correct Display Functionality When Nothing Is Displayed
7 Maintenance 7-2-6 Correct Display Functionality when Nothing is Displayed When it seems the display is not functional, check the ERR LED. • If the ERR LED is OFF • Check if the power supply is present. Refer to 4-1-2 General Electrical Specifications on page 4-3 for power supply specifications. •...
Page 191: Correct Touchscreen Functionality
7 Maintenance 7-2-7 Correct Touchscreen Functionality The touchscreen functionality can have several unwanted situations. 1. With one display: • No touch response Refer to Correct Touchscreen Functionality with No Touch Response on page 7-23 for details. • The touch response is at a different position than the actual touch Refer to Calibrate Touchscreen on page 7-24 for details.
Page 192 7 Maintenance Calibrate Touchscreen When the resolution of the touchscreen monitor is changed the touch functionality might not scale ac- cordingly. The result is that touching the touchscreen monitor will display the touch at incorrect loca- tions. Use the following procedure to calibrate the touchscreen functionality of your IPC Machine Controller. Select the Windows Start Button.
Page 193 7 Maintenance Correct Touchscreen Functionality with Multiple Monitors When more than one monitor is connected then Windows can not determine which monitor has the touch functionality. The result is that touching the touchscreen monitor can result in actions on a differ- ent connected monitor.
Page 194 7 Maintenance Select the Enter key. Check the touchscreen functionality. Calibrate the touch functionality if the touch indicator does not appear at the location that you touch. Refer to Calibrate Touchscreen on page 7-24 for calibration details. The touchscreen functionality is available on the correct monitor. 7-26 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 195 Appendices BIOS ....................... A-2 A-1-1 BIOS Overview ....................A-2 A-1-2 BIOS - Main ....................A-4 A-1-3 BIOS - Advanced .................... A-5 A-1-4 BIOS - Chipset....................A-8 A-1-5 BIOS - Boot..................... A-9 A-1-6 BIOS - Security ..................... A-10 A-1-7 BIOS - Save & Exit ..................A-10 Allocate a Drive in Windows ...............A-11 DVI Connector Pin Details ................
Page 196: A-1 Bios
Appendices A-1 BIOS This section provides the BIOS information of the IPC Machine Controller. WARNING Changing BIOS information is only allowed for the engineer in charge that possesses a thorough understanding of the BIOS settings because it can change the behavior of the product. A-1-1 BIOS Overview The BIOS contains settings that influence the behavior of the IPC Machine Controller.
Page 197 Appendices Refer to A-1-5 BIOS - Boot on page A-9 for Boot details. • Security Refer to A-1-6 BIOS - Security on page A-10 for Security details. • Save & Exit Refer to A-1-7 BIOS - Save & Exit on page A-10 for Save and Exit details. BIOS - Navigation and Function Keys The right part of the BIOS screens is divided in two parts.
Page 198: A-1-2 Bios - Main
Appendices BIOS Password & Write Protection A BIOS password protects the BIOS setup program from unauthorized access. This ensures that users cannot change the system configuration without authorization. With an assigned BIOS pass- word, the BIOS prompts the user for a password on a setup entry. If the password entered is wrong, the BIOS setup program will not launch.
Page 199: A-1-3 Bios - Advanced
Appendices A-1-3 BIOS - Advanced This section provides advanced BIOS information. Changeable BIOS Advanced parameters and their factory default values: Item Default / Remark Machine Control Enabled Graphics Primary Graphics Device Auto Internal Graphics Device Auto IGD Pre-Allocated Graphics Memory IGD Total Graphics Memory 256M Default...
Page 200 Appendices Item Default / Remark PCI & PCI Express PCI Express Gen 2 Set- Completion Timeout Default tings ARI Forwarding Disabled AtomicOp Requester En- Disabled able AtomicOp Egress Block- Disabled IDO Request Enable Disabled IDO Completion Enable Disabled LTR Mechanism Enable Disabled End-End TLP Prefix Disabled...
Page 201 Appendices Item Default / Remark PCI & PCI Express GbE Channel 0 PCI Express Port 0 Enabled ASPM Disabled GbE Channel 1 PCI Express Port 1 Enabled ASPM Disabled PCI Express Port 0, 1 (x4 PEG1 Speed Auto Gen3) PEG1 ASPM Disabled PEG1 De-emphasis Con- -3.5 dB...
Page 202: A-1-4 Bios - Chipset
Appendices Item Default / Remark XHCI Mode Enabled Overcurrent Protection Disabled USB Ports Per-Port Disa- USB Ports Per-Port Disa- Enabled ble Control ble Control - USB Port 0...6 Enabled - USB 3.0 Port 0...1 Enabled Legacy USB Support Enabled External USB Controllers Support Enabled XHCI Hand-off Enabled...
Page 203: A-1-5 Bios - Boot
Appendices A-1-5 BIOS - Boot Provides Boot information and configuration settings. Changeable BIOS Boot parameters and their factory default values: Item Default / Remark Quiet Boot Disabled Setup Prompt Timeout Bootup NumLock State Battery Support Auto (Battery Manager) Remain Off Power Loss Control CSM &...
Page 204: A-1-6 Bios - Security
Appendices A-1-6 BIOS - Security Provides security information like BIOS Password and HDD information. WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security set- tings. Selecting non-recommended security settings can put your sys- tem at risk.
Page 205: A-2 Allocate A Drive In Windows
Appendices A-2 Allocate a Drive in Windows An added drive must be allocated before it becomes visible in Windows. To allocate a drive in Windows: Ensure the Panel PC is ON. Select the Windows Start Button. In the search field, input partition. Select Create and format hard disk partitions.
Page 206: A-3 Dvi Connector Pin Details
Appendices A-3 DVI Connector Pin Details This section provides the pin details for the DVI-I and the DVI-D connectors. A-3-1 DVI-I Connector Pin Details Pin details of the DVI-I connector. C1 C2 C3 C4 The pin layout represents the DVI-I connector on the IPC Machine Controller. Pin numbers increase from left to right for every row.
Page 207: A-3-2 Dvi-D Connector Pin Details
Appendices Signal Name Function TMDS clock+ Digital clock+ TMDS clock− Digital clock− Analog red ® ™ For Intel Core i7-4700EQ CPU type Analog green ® ™ For Intel Core i7-4700EQ CPU type Analog blue ® ™ For Intel Core i7-4700EQ CPU type Analog horizontal sync ®...
Page 208 Appendices Signal Name Function Hot plug detect TMDS data 0− Digital blue− (link 1) and digital sync TMDS data 0+ Digital blue+ (link 1) and digital sync 0 VDC TMDS data 0/5 shield Not connected Not connected 0 VDC TMDS clock shield TMDS clock+ Digital clock+ TMDS clock−...
Page 209: A-4 Rs-232C Connector Pin Details
Appendices A-4 RS-232C Connector Pin Details The pin layout represents the RS-232C connector on the Panel PC. Signal Name 0 VDC The 0 VDC pin is internally connected to the ground connection. Additional Information Refer to 5-4-2 Ground on page 5-27 for grounding details. A-15 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 210 Appendices A-16 NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 211 Index NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 212 Index Index Accessory kit ..............3-21 Fan error ..............3-7, 3-10 Fan Unit ................3-20 Replace .................7-8 Battery low ...............3-7, 3-10 Battery ..............3-20, 7-7 Replace ...............7-10 Hardware revision ..............32 Replacement ..............7-7 HDD LED ................3-7 BIOS .................A-2 HDD ................3-23 Specifications ..............4-6 Humidity ................4-24 Cables Communication S8BW ..........3-27...
Page 213 Index Wiring ..............5-33, 5-35 Wire ................5-26 Power consumption ............4-4 Wiring Power OFF ............... 6-5 Warnings ..............5-26 Forced with power button ..........6-6 Input signal ..............6-5 Power button ..............6-5 Power ON ................. 6-3 Automatic ..............6-4 Details ................. 4-11 First time ..............
Page 214 Index NY-series Industrial Panel PC Hardware User's Manual (W557)
Page 216 The Netherlands Hoffman Estates, IL 60169 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 Tel: (31)2356-81-300/Fax: (31)2356-81-388 © OMRON Corporation 2016-2019 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No.

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