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Summary of Contents for Aerotech ECO225LM
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Page 1: Eco225Lm Hardware Manual
ECO225LM Hardware Manual Revision: 1.02.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
ECO225LM Hardware Manual Table of Contents Table of Contents ECO225LM Hardware Manual Table of Contents List of Figures List of Tables Safety Procedures and Warnings EU Declaration of Incorporation Chapter 1: Overview 1.1. Environmental Specifications 1.2. Accuracy and Temperature Effects 1.3. -
Page 4: List Of Figures
ECO225LM Series Stage with Lifting Features Figure 2-3: ECO225LM Dimensions Figure 2-4: ECO225LM Accessory Tabletop Dimensions (-TT3 Option) Figure 2-5: Cantilevered Load Capability of ECO225LM Series Stages Figure 2-6: Stage Orientations Figure 3-1: Ground Connection Points for the -CMS0 Option Figure 3-2:... -
Page 5: List Of Tables
List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: ECO225LM Series Specifications (-0100 to -0300) Table 1-4: ECO225LM Series Specifications (-0400 to -0800) Table 2-1: Stage Mounting Surface Flatness Requirement Table 2-2: Stage to Mounting Surface Hardware... - Page 6 Table of Contents ECO225LM Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. - Page 8 Safety ECO225LM Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
ECO225LM Hardware Manual Declaration of Conformity EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: ECO225LM Linear Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 Declaration of Conformity ECO225LM Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Tabletop with metric dimension mounting pattern and holes -TT2 Tabletop with English dimension mounting pattern and holes -TT3 Accessory tabletop with mounting pattern for Aerotech rotary stages; see drawings for the supported stage types Feedback (Required) Incremental linear encoder; 1 Vpp Incremental linear encoder;... - Page 12 Overview ECO225LM Hardware Manual ECO225LM Linear Motor Stage (continued) Cable Management (required) -CMS0 No cable management system; connector bracket only -CMS1 External cable management system for single axis (-X-CMS) -CMS2 External cable management system for lower-axis of two-axis ECO XY assembly;...
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Page 13: Environmental Specifications
1.2. Accuracy and Temperature Effects The accuracy specification of ECO225LM series stages is measured 25 mm above the table with the stage in an unloaded condition. The stage is assumed to be fully supported by a mounting surface meeting or exceeding the specification in Section 2.3. -
Page 14: Basic Specifications
ECO225LM Hardware Manual 1.3. Basic Specifications N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 15: Table 1-4: Eco225Lm Series Specifications (-0400 To -0800)
3. Axis orientation for on-axis loading is listed. 4. Specifications are for single-axis systems measured 25 mm above the tabletop; performance of multi-axis system is payload and workpoint dependent. Consult the Aerotech factory for multi-axis or non-standard applications. www.aerotech.com Chapter 1... -
Page 16: Vacuum Operation
Special Guidelines To ensure that the ECO225LM will continue to perform well in the vacuum environment, follow the guidelines listed below (in addition to standard handling, installation, and lubrication guidelines outlined in this manual). 1. Do not remove the ECO225LM from the sealed bag until it is ready for use. -
Page 17: Chapter 2: Mechanical Specifications And Installation
Mechanical Specifications and Installation Chapter 2: Mechanical Specifications and Installation W A R N I N G : ECO225LM installation must be in accordance to instructions provided by this manual and any accompanying documentation. Failure to follow these instructions could result in injury or damage to the equipment. -
Page 18: Figure 2-1: Shipping Brackets Used On Single Axis Stages Or Upper Axes Of Xy Systems
Shipping Brackets Used on Single Axis Stages or Upper Axes of XY Systems N O T E : After removing the lifting features or shipping brackets, retain them for future use. Do not transport or ship the ECO225LM without the lifting features or shipping brackets attached. Chapter 2... -
Page 19: Figure 2-2: Eco225Lm Series Stage With Lifting Features
ECO225LM Series Stage with Lifting Features N O T E : After removing the lifting features or shipping brackets, retain them for future use. Do not transport or ship the ECO225LM without the lifting features or shipping brackets attached. www.aerotech.com... -
Page 20: Dimensions
Mechanical Specifications and Installation ECO225LM Hardware Manual 2.2. Dimensions -CMS0 -CMS1 STAGE MOTOR & FEEDBACK CABLES 0.3 M LENGTH FROM CABLE BRACKET SAFETY GROUND OPTIONAL TABLETOP 0.3 M LENGTH -TT1 [-TT2] 37X M6X1.0 [1/4-20] TYP 25 [25.4] HELICOIL 10.7 [11.7] 203.2... -
Page 21: Figure 2-4: Eco225Lm Accessory Tabletop Dimensions (-Tt3 Option)
12.5 6.6 THRU ALL 5.5 THRU ALL -TT3 MOUNTS THE FOLLOWING ADRS ADRT ALAR CCS190DR -150 -150 -100-SP* -240 -200 -200 -100-LP* -260 *SIDE MOUNT NOT AVAILABLE DIMENSIONS: MILLIMETERS Figure 2-4: ECO225LM Accessory Tabletop Dimensions (-TT3 Option) www.aerotech.com Chapter 2... -
Page 22: Securing The Stage To The Mounting Surface
W A R N I N G : Make sure that all moving parts are secure before moving the ECO225LM. Unsecured moving parts may shift and cause bodily injury. W A R N I N G : Do not attempt to manually move the ECO225LM if it is connected to a power source. -
Page 23: Attaching The Payload To The Stage
N O T E : If your ECO225LM was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the ECO225LM is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 24: Speed Capability
Stage Orientations 2.4.1. Speed Capability To help ensure safety and prevent damage to the system, speed limitations are required for the ECO225LM. Achievable speeds are application-dependent and determined by factors such as travel length, payload, amplifier sizing and duty cycle. The Motor Sizer application supplied by Aerotech at https://www.aerotech.com/resources/motor-sizer.aspx can be used to estimate allowable speeds and... -
Page 25: Chapter 3: Electrical Specifications And Installation
Aerotech motion control systems are adjusted at the factory for optimum performance. When the ECO225LM is part of a complete Aerotech motion control system, setup usually involves connecting the ECO225LM to the appropriate drive chassis with the cables provided. Labels on the system components usually indicate the appropriate connections. -
Page 26: Motor And Feedback Connectors
N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. -
Page 27: Table 3-1: Linear Motor Connector Wiring
ECO225LM Hardware Manual Electrical Specifications and Installation Table 3-1: Linear Motor Connector Wiring Description Connector Motor Phase A Motor Phase B Motor Phase C Motor Shield (EMI shield) Reserved Reserved Reserved Reserved Frame ground (motor protective ground) Mating Connector Aerotech P/N... -
Page 28: Table 3-2: Linear Motor Limit And Encoder Connector Wiring
Electrical Specifications and Installation ECO225LM Hardware Manual Table 3-2: Linear Motor Limit and Encoder Connector Wiring (-E1 and -E2 Incremental Encoder Options) Description Connector Signal shield connection Over-Temperature Thermistor sensor +5 V supply input for feedback devices Reserved Reserved Marker-N... -
Page 29: Table 3-3: General Motor Connector Wiring (For Z Or T Axes)
ECO225LM Hardware Manual Electrical Specifications and Installation Table 3-3: General Motor Connector Wiring (for Z or T Axes) Description Connector Motor Phase A Motor Phase B Motor Phase C Motor Shield (EMI shield) Reserved Reserved Reserved Reserved Frame ground (motor protective ground) -
Page 30: Table 3-4: General Feedback Connector Wiring (For Z Or T Axes)
Electrical Specifications and Installation ECO225LM Hardware Manual Table 3-4: General Feedback Connector Wiring (for Z or T axes) Wire Gauge Description Connector AWG [mm Signal shield connection 26 [0.129] Over-Temperature Thermistor sensor 26 [0.129] +5 V supply input for feedback devices 26 [0.129]... -
Page 31: Motor And Feedback Wiring
ECO225LM Hardware Manual Electrical Specifications and Installation 3.2. Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections. THIRD PARTY CONTROLLER STAGE MOTOR CONNECTIONS Pull-Up Pull-Up +LIMIT -LIMIT Pull-Up THERMISTOR COSINE 120 Ω COSINE-N +t° SINE 120 Ω... -
Page 32: Figure 3-3: Motor And Feedback Wiring For A Typical Vertical Or Rotary Axis Stage
Electrical Specifications and Installation ECO225LM Hardware Manual Typical Aerotech Vertical or Rotary Axis Stage THIRD PARTY CONTROLLER 16 AWG 16 AWG MOTOR 16 AWG CONNECTIONS 16 AWG HALL A 26 AWG (typ) HALL B 26 AWG (typ) HALL C 26 AWG... -
Page 33: Motor And Feedback Specifications
Requires external pull-up to +5 V (10 kΩ recommended) Notes: If the ECO225LM is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. www.aerotech.com... -
Page 34: Table 3-6: Eco225Lm Linear Motor Specifications (Blm-203-A)
5. All performance and electrical specifications ±10% 6. Maximum winding temperature is 125°C. 7. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 8. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. -
Page 35: Limits, Marker, And Machine Direction
Electrical Specifications and Installation 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 36: Feedback Phasing
Electrical Specifications and Installation ECO225LM Hardware Manual 3.5. Feedback Phasing 0° 90° 180° 270° 360° 450° 540° 630° 720° 810° SIN-N 0° 90° 180° 270° 360° 450° 540° 630° 720° 810° COS-N 0° 90° 180° 270° 360° 450° 540° 630°... -
Page 37: Chapter 4: Maintenance
4.1. Service and Inspection Schedule Inspect the ECO225LM once per month. A longer or shorter inspection interval may be required depending on the specific application, and conditions such as the duty cycle, speed, and environment. -
Page 38: Cleaning And Lubrication
When cleaning and/or lubricating components of the ECO225LM series stages: 1. Be sure to use a clean, dry, soft, lint-free cloth for cleaning. 2. Before using a cleaning solvent on any part of the ECO225LM, blow away small particles and dust with clean, dry, compressed air. -
Page 39: Figure 4-1: Hardcover Screw Removal
ECO225LM Hardware Manual Maintenance N O T E : During the lubrication procedure, inspect the linear motion guides for any damage or signs of wear. The lubrication and cleaning process is outlined in the steps that follow. D A N G E R : To minimize the possibility of bodily injury or death, disconnect all electrical power prior to performing any maintenance or making adjustments to the equipment. -
Page 40: Figure 4-2: Hardcover Removal
Maintenance ECO225LM Hardware Manual Figure 4-2: Hardcover Removal Chapter 4 www.aerotech.com... -
Page 41: Troubleshooting
ECO225LM Hardware Manual Maintenance 4.3. Troubleshooting Symptom Possible Cause and Solution Stage will not move Shipping restraints still installed. Remove the red anodized shipping brackets. In Limit condition. Check limits (refer to Chapter 3) and refer to controller documentation for polarity and compatibility requirements (Example: voltage requirements). - Page 42 Maintenance ECO225LM Hardware Manual This page intentionally left blank. Chapter 4 www.aerotech.com...
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Page 43: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 44 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 45: Appendix B: Revision History
ECO225LM Hardware Manual Revision History Appendix B: Revision History Revision Description 1.02.00 Product updates The following sections have been updated: Section 1.1. Environmental Specifications 1.01.00 Section 3.1. Motor and Feedback Connectors Section 3.2. Motor and Feedback Wiring 1.00.00 New manual www.aerotech.com... - Page 46 Revision History ECO225LM Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 47: Index
ECO225LM Hardware Manual Index Index Lifting Instructions Limit Switch Specifications 2010 lubricants vacuum operation Accuracy and Temperature Effects Lubrication acetone (caution) lubrication schedule Altitude Ambient Temperature Maximum Achievable Velocity Attaching the Payload Motor Specifications mounting surface BLM-203-A Motor Specifications multiaxis combinations Braycote®... - Page 48 Index ECO225LM Hardware Manual Technical Support Unpacking and Handling the Stage vacuum vacuum guidelines Vibration Warranty and Field Service Index www.aerotech.com...