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Related Manuals for Aerotech PRO165SV Series
Summary of Contents for Aerotech PRO165SV Series
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Page 1: Pro165Sv Hardware Manual
PRO165SV Hardware Manual Revision: 1.00.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
Motor and Feedback Wiring [15-Pin Connector for -E3, -E4, -E5, and -E6] Figure 3-3: Motor and Feedback Wiring [15-Pin Connector for -E7] Figure 3-4: Machine Direction Figure 3-5: Hall Phasing Figure 3-6: Analog Encoder Phasing Reference Diagram Figure 3-7: Encoder Phasing Reference Diagram (Standard) Figure 4-1: Hardcover Removal www.aerotech.com... -
Page 5: List Of Tables
Table of Contents List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: PRO165SV Series Specifications Table 2-1: Stage to Mounting Surface Hardware Table 3-1: Motor Connector Pinout Table 3-2: Part Numbers for the Motor Connector... -
Page 6: Safety Procedures And Warnings
N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 7: Eu Declaration Of Incorporation
PRO165SV Hardware Manual Table of Contents EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: PRO165SV Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 8 Table of Contents PRO165SV Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 10: Environmental Specifications
1.2. Accuracy and Temperature Effects The accuracy specification of PRO165SV series stages is measured 35 mm above the table with the stage in an unloaded condition. The stage is assumed to be fully supported by a mounting surface meeting or exceeding the specification in Section 2.3. -
Page 11: Basic Specifications
Overview 1.3. Basic Specifications N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 12: Vacuum Operation
Overview PRO165SV Hardware Manual 1.4. Vacuum Operation Aerotech can specially prepare the PRO165SV for operation in vacuum environments. Aerotech offers two vacuum preparation options; one for low vacuum (for use in atmospheric pressures to 10 torr) and one for high vacuum (preparation for environments from 10 to 10 torr). -
Page 13: Chapter 2: Mechanical Specifications And Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-less air to remove any dust or debris that has collected during shipping. -
Page 14: Dimensions
Mechanical Specifications and Installation PRO165SV Hardware Manual 2.2. Dimensions Figure 2-1: PRO165SV Dimensions Chapter 2 www.aerotech.com... -
Page 15: Securing The Stage To The Mounting Surface
Table 2-1 are typical values and may not be accurate for your mounting surface. Table 2-1: Stage to Mounting Surface Hardware Typical Screw Mounting Hardware Torque M6 x 25 mm [1/4-20 x 1 in] SHCS 7 N·m www.aerotech.com Chapter 2... -
Page 16: Figure 2-2: Mounting Holes [Qty. 4]
Mechanical Specifications and Installation PRO165SV Hardware Manual Figure 2-2: Mounting Holes [QTY. 4] Chapter 2 www.aerotech.com... -
Page 17: Attaching The Payload To The Stage
N O T E : If your PRO165SV was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the PRO165SV is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 18: Figure 2-4: Load Curve
Mechanical Specifications and Installation PRO165SV Hardware Manual Figure 2-4: Load Curve The approximate torque required to turn the ball screw of PRO165SV series stages can be found from Figure or the equation that follows: (AxialLoad) (LeadofScrew) Torque π (Efficiency) Figure 2-5: Load Torque Equation For PRO165SV series stages, the ball screw efficiency is rated at 90% (0.90). -
Page 19: Chapter 3: Electrical Specifications And Installation
Aerotech motion control systems are adjusted at the factory for optimum performance. When the PRO165SV is part of a complete Aerotech motion control system, setup usually involves connecting the PRO165SV to the appropriate drive chassis with the cables provided. Labels on the system components usually indicate the appropriate connections. -
Page 20: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 21: Table 3-1: Motor Connector Pinout
Motor Phase C Reserved Reserved Reserved Reserved Reserved Frame Ground (motor protective ground) Table 3-2: Part Numbers for the Motor Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector ECK00657 ITT Cannon #DBM9W4SA197 www.aerotech.com... -
Page 22: Table 3-3: 25-Pin Feedback Connector Pinout
Common ground Common ground Reserved Reserved CCW/-LMT Brake + 1. With -BK (Brake) option only Table 3-4: 25-Pin Feedback Mating Connector Part Numbers Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 Amphenol #DB25S064TLF Chapter 3 www.aerotech.com... -
Page 23: Table 3-5: 15-Pin Direct Feedback Connector Pinout [-E3, -E4, -E5, -E6]
Absolute Clock+ (Ma+) Reserved Reserved Reserved Reserved Absolute Data- (Slo-) Reserved Absolute Clock- (Ma-) Table 3-7: 15-Pin Feedback Mating Connector Part Numbers Mating Connector Aerotech P/N Third Party P/N Backshell ECK01021 Amphenol #17E-1725-2 Connector ECK00326 Amphenol #DA15S064TLF www.aerotech.com Chapter 3... -
Page 24: Motor And Feedback Wiring
Electrical Specifications and Installation PRO165SV Hardware Manual 3.2. Motor and Feedback Wiring Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring [25-Pin Connector] Chapter 3 www.aerotech.com... -
Page 25: Figure 3-2: Motor And Feedback Wiring [15-Pin Connector For -E3, -E4, -E5, And -E6]
PRO165SV Hardware Manual Electrical Specifications and Installation Figure 3-2: Motor and Feedback Wiring [15-Pin Connector for -E3, -E4, -E5, and -E6] www.aerotech.com Chapter 3... -
Page 26: Figure 3-3: Motor And Feedback Wiring [15-Pin Connector For -E7]
Electrical Specifications and Installation PRO165SV Hardware Manual Figure 3-3: Motor and Feedback Wiring [15-Pin Connector for -E7] Chapter 3 www.aerotech.com... -
Page 27: Motor And Feedback Specifications
Brake Specifications 24 VDC ±10%, ripple free (if brake supply is 21V or less, brake release may not Supply Voltage operate) Supply Current (typical) 0.69 A (Current required to release the brake and allow motion) www.aerotech.com Chapter 3... -
Page 28: Table 3-9: Motor Specifications
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 29: Limits, Marker, And Machine Direction
Electrical Specifications and Installation 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 30: Motor And Feedback Phasing
Electrical Specifications and Installation PRO165SV Hardware Manual 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-5: Hall Phasing Chapter 3 www.aerotech.com... -
Page 31: Figure 3-6: Analog Encoder Phasing Reference Diagram
PRO165SV Hardware Manual Electrical Specifications and Installation Figure 3-6: Analog Encoder Phasing Reference Diagram Figure 3-7: Encoder Phasing Reference Diagram (Standard) www.aerotech.com Chapter 3... - Page 32 Electrical Specifications and Installation PRO165SV Hardware Manual This page intentionally left blank. Chapter 3 www.aerotech.com...
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Page 33: Chapter 4: Maintenance
Re-tighten loose connectors. Replace or repair damaged cables. Clean the PRO165SV and any components and cables as needed. Repair any damage before operating the PRO165SV. Inspect and perform an operational check on all safeguards and protective devices. www.aerotech.com Chapter 4... -
Page 34: Cleaning And Lubrication
W A R N I N G : Further disassembly of the stage is not recommended because proper assembly and calibration can only be done at the factory. In addition, a laser interferometer is required for post assembly verification to maintain warranties. Contact Aerotech for more information. -
Page 35: Figure 4-1: Hardcover Removal
PRO165SV Hardware Manual Maintenance Figure 4-1: Hardcover Removal www.aerotech.com Chapter 4... -
Page 36: Troubleshooting
Chapter 3 and Controller Stage moves uncon- documentation). trollably Motor Connections (refer to Chapter 3 and the Controller documentation). Stage oscillates or Gains misadjusted (refer to the Controller documentation). squeals Encoder signals (refer to the Controller documentation). Chapter 4 www.aerotech.com... -
Page 37: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 38 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 39: Appendix B: Revision History
PRO165SV Hardware Manual Revision History Appendix B: Revision History Revision Description 1.00.00 New manual www.aerotech.com Appendix B... - Page 40 Revision History PRO165SV Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 41: Index
Dimensions Directive 2006/42/EC orthogonality Electrical Installation part number Electrical Specifications Performance Specifications S-76 S-76 EN 60204-1 2010 Possible Cause EN ISO 12100 2010 Protection Rating Encoder Specifications protective ground connection Global Technical Support S-76 grease 12,34 Electrical Specifications www.aerotech.com Index... - Page 42 PRO165SV Hardware Manual Performance Specifications serial number Solution solvents Specifications stabilizing stage stage distortion stabilizing Support Symptom Technical Support Temperature Effects Thermistor Specifications torque Troubleshooting Unpacking and Handling the Stage vacuum vacuum guidelines Vacuum Operation Vibration Warranty and Field Service Index www.aerotech.com...
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