Baileigh Industrial SH-5216A Operator's Manual

Hydraulic shear

Advertisement

Quick Links

OPERATOR'S MANUAL
HYDRAULIC SHEAR
MODEL: SH-5216A
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 06/2015
© 2015 Baileigh Industrial, Inc.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SH-5216A and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Baileigh Industrial SH-5216A

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 TECHNICAL SPECIFICATIONS ..................8 TECHNICAL SUPPORT ....................8 UNPACKING AND CHECKING CONTENTS ..............9 Cleaning ........................10 TRANSPORTING AND LIFTING ..................
  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.
  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 8: Safety Precautions

    SAFETY PRECAUTIONS Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 9 11. Do not overreach. Maintain proper footing and balance at all times. DO NOT reach over or across a running machine. 12. Stay alert. Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired. 13.
  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Maximum Shear Length 52” (1321mm) 16ga. (1.52mm) mild steel* Maximum Material Thickness 20ga. (.912mm) stainless steel** Minimum Material Thickness 24ga. (0.607mm) Strokes/Minute Front Gate Length 24” (610mm) Back Gate Length 24” (610mm) Blade Angle 1° Power Requirements Pneumatic Shipping Dimensions (L x W x H) 75”...
  • Page 11: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete in one crate. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
  • Page 12: Cleaning

    Cleaning WARNING: DO NOT USE gasoline or other petroleum products to clean the machine. They have low flash points and can explode or cause fire. CAUTION: When using cleaning solvents work in a well-ventilated area. Many cleaning solvents are toxic if inhaled. Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed unpainted metal surfaces.
  • Page 13: Transporting And Lifting

    TRANSPORTING AND LIFTING CAUTION: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Choose a location that will keep the machine free from vibration and dust from other machinery.
  • Page 14: Installation

    • The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight. • Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.
  • Page 15: Anchoring The Machine

    • LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface. •...
  • Page 16: Overall Dimensions

    OVERALL DIMENSIONS 63.02" [1600.68mm] 59.75" 0.75" [1517mm] [19.05mm] 75.25" [1911.35mm] 10.50" [266.70mm] 27.00" 0.75" [685.80mm] [19.05mm]...
  • Page 17: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE...
  • Page 18 Item Description Function Material support arm Supports larger sheets of material Air Control Unit Controls main air supply to the shear Footswitch pedestal Houses footswitch Lifting brackets Used for lifting machine Shear table For sliding material into shear blades Side gauge Keeps material perpendicular to blade Front gauge Provides a stop for material entering blades...
  • Page 19: Manual Back Gauge

    Manual Back gauge The back gauge adjusts the setting of the back gauge dimension to control the size of the pieces dropping behind the blades. The manual back gauge assembly will need to be attached to the back end of the shear. There are two blocks with holes in them for this purpose.
  • Page 20: Material Support Arm

    Material Support Arm CAUTION: When handling large piece parts, you may require assistance in handling the piece as it exits the blades. Failure to adequately support the piece The two material support arms (A) attach to the front of the shear. Remove the capscrews and washers, Position each arm and secure with the washer and capscrew.
  • Page 21: Blade Gap Chart

    BLADE GAP CHART The blade gap on the shear was set at the factory. At this setting it will shear mild steel up to 16ga. (1.52mm) and stainless steel up to 20ga. (.912mm). To measure the blade gap, gradually lower the top blade and measure the gap going from left to right while facing the rear of the machine.
  • Page 22: Shearing Strength Of Materials

    SHEARING STRENGTH OF MATERIALS • How to use this table: The shear is rated 16ga. (.0598”) in mild steel. What thickness can it cut of other materials? (.0598) x (material factor) = materials thickness. MATERIAL TONS/SQ. IN. FACTOR Mild Steel (.25 Carbon) 1.00 Mild Steel (.50 Carbon) 0.83...
  • Page 23: Shearing Operation

    SHEARING OPERATION WARNING: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. The shearing blade poses an amputation hazard. Make sure no body part or clothing is near the specific hazard. Failure to follow this warning could result in severed or crushed fingers.
  • Page 24: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Initial Start Up •...
  • Page 25: Lubrication Locations

    Lubrication Locations Located at each end on the top of the shear are two oil fill caps. Keep filled with oil such as Mobil Vactra #2 way oil (or equivalent). The wick inside the fitting helps to slowly distribute the oil to the slide ways. A grease fitting as shown in the figure at right, is located at both ends of the shear.
  • Page 26: Air Control Unit

    Air Control Unit The arrow on the lubricator's top surface must point in the direction of air flow. For proper operation, oil must drop through the lubricator sight glass at a rate of 1 to 4 drops per minute. This rate is checked while the air tool is running free.
  • Page 27: Replacing The Shear Blades

    The bottom blade has four usable edges. After all edges have been used, the blade can be reground or replaced. Contact Baileigh Industrial for replacement blades. To Rotate or Replace the Top Blade 1.
  • Page 28: To Rotate Or Replace The Bottom Blade

    To Rotate or Replace the Bottom Blade WARNING: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges. The shearing blade poses an amputation hazard. Make sure no body part or clothing is near the specific hazard. Failure to follow this warning could result in severed or crushed fingers.
  • Page 29: Blade Care

    BLADE CARE The blades are made from High Carbon / High-Chrome Alloy tool steel. The multiple shearing edges available will prolong blade life considerably. NEVER allow the blades to contact one another. Lubricate the blade with a light oil when shearing stainless steel or galvanized material. Brush oil on the lower blade as the upper blade will pick up oil during the shearing cycle.
  • Page 30: Finger Guard

    FINGER GUARD WARNING: DO NOT remove the clear plastic finger guards under any circumstances. They are provided to keep your fingers away from the blades. NEVER put any part of your body under or behind this guard and in the path of the hold downs which can crush.
  • Page 31: Parts Identification Drawing - A

    PARTS IDENTIFICATION DRAWING - A...
  • Page 32: Parts List - A

    Parts List - A Item Description Upper Beam Assembly Hold Down Supporting Pillow Upper Knife 1/2"HHCS – Upper, Knife Lower Knife 1/2" HHCS – Lower, Knife Hold Down Table Platen M6 SHCS Cover Bushing Spring Slide Housing Copper Screw Hard-Wearing Plastic Slide Plate Bearing Spacer...
  • Page 33 Item Description 3/8" Washer Cover - Right Side Washer M6 M6 - Semi-circular Head Screw Cover - Left Side 3/8"Washer 3/8" SHCS Special Screw M12 – Nut F.R.L. – Combination Urethane Oil Cup Pneumatic Cylinder Clevis Quick Blow Off Valve Unit Bottom Base Assembly...
  • Page 34: Front Gauge Parts Identification - B

    FRONT GAUGE PARTS IDENTIFICATION - B Index Description Blot Bottom Base Back Arm Extend Wing Nut Washer Stop Back Material “T” Screw...
  • Page 35: Back Gauge Parts Identification - C

    BACK GAUGE PARTS IDENTIFICATION - C...
  • Page 37: Back Gauge Parts List - C

    Back Gauge Parts List - C Item Description Qty. Handwheel Bushing Drive Gear Link Gear Rack Housing Connecting Collar Set Screw Connecting Shaft Lock Pin Spacer Washer Lock Handle Cap Screw Retaining Washer Jam Nut – Full Thickness Support Arm Shaft Stop Angle Cap Screw Cap Screw...
  • Page 38: Air Control Parts Identification - D

    AIR CONTROL PARTS IDENTIFICATION - D Outlet Inlet Item Description Oil Volume Adjust Ring Pressure Adjust Press Gauge Quick Joint Water Filter Cup Oil Cup Connector...
  • Page 39: Pneumatic Diagram

    PNEUMATIC DIAGRAM Pneumatic Parts List Qty. Item Description Specification Filter/Regulator/Lubricator Assembly BFC-4000-1/2" Foot Pedal Valve, 2 Position 5-Way ST-403 Copper Muffler 3/8" Rapid Exhaust Valve QEV430 Copper Muffler 3/4" Cylinder...
  • Page 40: Troubleshooting

    TROUBLESHOOTING WARNING: Make sure the air supply is OFF before working on the machine. FAULT PROBABLE CAUSE REMEDY Turn or sharpen blades. Dull blades. Adjust blade gap. Excessive blade clearance. BURR ON SHEARED Make adjustment to reduce EDGE Excessive clearance in ram clearance.
  • Page 41 NOTES...
  • Page 42 NOTES...
  • Page 43 NOTES...
  • Page 44 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE www.baileigh.com BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

Table of Contents