Effekta THOR II T50 Manual
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Effekta THOR II T50 Manual

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THOR II T50
Uninterruptible power supply
50 – 600 kVA
V1.2
EN

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Summary of Contents for Effekta THOR II T50

  • Page 1 Manual Product name THOR II T50 System Uninterruptible power supply Type 50 – 600 kVA Revision V1.2 Language...
  • Page 2 All rights reserved. The information in this document is subject to change without notice. Publish statement Thank you for purchasing this series UPS. This series UPS is an intelligent, three phase in Three phase out, high frequency online UPS designed by our R&D team who is with years of designing experiences on UPS. With excellent electrical performance, perfect intelligent monitoring and network functions, smart appearance, complying with EMC and safety standards, The UPS meets the world’s advanced level.

  • Page 3: Table Of Contents

    Contents 1．Safety ............................3 1.1 Safety notes ............................3 1.2 Symbols used in this guide ......................3 2．Main Features ........................4 2.1 Summarization ........................... 4 2.2 Functions and Features ........................4 2.3 Model description ..........................5 3．Installation..........................6 3.1 Unpack checking ..........................6 3.2 The appearance of the product .....................

  • Page 4: 1．Safety

    1．Safety Important safety instructions – Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions.

  • Page 5: 2．Main Features

    CAUTION! Read this information to avoid equipment damage 2．Main Features 2.1 Summarization Our UPS is a kind of three-in- three -out high frequency online UPS, it provides three specifications: The 150~600kVA. The products are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment.

  • Page 6: Model Description

    ◆3-Stage intelligent charging ◆Touch-screen Super-large LCD display ◆Remote monitoring via SNMP ◆Optional Accessories available such as Isolation transformer, distribution Panel, SNMP Card, Relay Contact Board, etc... ◆Equip with Maintenance Bypass Switch for easy maintenance purpose. ◆Superior MTTR (Meantime to repair) & Short shutdown time in maintenance ◆Centralized monitoring module is also available ◆EPO and REPO function 2.3 Model description...

  • Page 7: 3．Installation

    3．Installation 3.1 Unpack checking 1. Don’t lean the UPS when moving it out from the packaging 2. Check the appearance to see if the UPS is damaged or not during the transportation, do not switch on the UPS if any damage found. Please contact the dealer right away. 3.
  • Page 8 Front View (internal) 200kVA & 250kVA(Full configuration) , bottom entry Front View Side View Rear View 200kVA (Full configuration) , bottom entry...
  • Page 9 Front View (internal) Front View (Copper bar) 250kVA(Full configuration) , bottom entry Front View (internal) Front View (Copper bar) 200/300/400kVA(Standard and Full configuration) , top or bottom entry...
  • Page 10 Front View Side View Rear View 200kVA(Standard and Full configuration) , top entry...
  • Page 11 standard configuration full configuration Connect copper bar 200kVA(Standard and Full configuration) , bottom entry standard configuration full configuration...
  • Page 12 Connect copper bar 300kVA(Standard and Full configuration) , top entry standard configuration full configuration...
  • Page 13 Connect copper bar 300kVA(Standard and Full configuration) , bottom entry standard configuration full configuration...
  • Page 14 Connect copper bar 400kVA (Standard configuration), top entry Standard configuration Connect copper bar...
  • Page 15 400kVA (Standard configuration), bottom entry Standard configuration Connect copper bar 400/500/600kVA (Standard and Full configuration), top and bottom entry Front View Side View Rear View 400kVA (Full configuration) , top and bottom entry...
  • Page 16 Full configuration Connect coppper bar Mains-bypass common copper bar 500kVA(Standard and Full configuration) , top and bottom entry...
  • Page 17 Standard configuration Full configuration Connect coppper bar Mains-bypass common copper bar 600kVA (Standard and Full configuration) , top and bottom entry...
  • Page 18 Standard configuration Connect copper bar Connect coppper bar Mains-bypass common copper bar (1) LCD panel : Display UPS data and status (2) EPO key : for location energy power stop (3) Front door lock (4) Power module (5) Control unit...
  • Page 19 (6) Mains switch (7) Output switch (8) Maintenance switch (9) Bypass switch (10) Bypass module (11) Mains-A input copper bar (12) Mains-B input copper bar (13) Mains-C input copper bar (14) Input neutral copper bar (15) Battery negative copper bar (16) Battery neutral copper bar (17) Battery positive copper bar (18) Output-A input copper bar...
  • Page 20 (1) PARALLEL port (2) LBS port (3) LED Dry-contact unit (1) EPO port : NO-12V : normaly open port; NC-12V : normaly close port; (2) SWITCH STATUS : OUT-0V : output breaker auxiliary contact singnal port; MT-0V : maintenance breaker auxiliary contact singnal port; BP-0V : bypass breaker auxiliary contact singnal port;...

  • Page 21: Ups Module Appearance

    (5) LCD port (6) CAN port : BMS port (7) FE : Net port (reserve) (8) RS485 port: for communication (9) RS485 port: for communication (10) BAT_T : battery temperature sensor port (RS485) 3.3 UPS module appearance Front View Side View (1) Module fixed screw (2) LED (3) Module switch...
  • Page 22 ◆Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity, flammable gas and liquid, corrosive. To avoid from high room temperature, a system of room extractor fans is recommended to be installed. Optional air filters are available if the UPS operates in a dusty environment.

  • Page 23: External Protective Devices

    Load coefficient 100% ◆The UPS cooling is depending on fan, so it should be kept in good air ventilation area. There are many ventilation holes on the front and rear, so they should not be blocked by any exotic obstacles. External Protective Devices For safety reasons, it is necessary to install, external circuit breaker at the input A.C.
  • Page 24 ◆ When selecting, connecting, and routing power cables, follow local safety regulations and rules. ◆ If external conditions such as cable layout or ambient temperatures change, perform verification in accordance with the IEC-60364-5-52 or local regulations. ◆ If the rated voltage is 400 V, multiply the currents by 0.95. If the rated voltage is 415 V, multiply the currents by 0.92.
  • Page 25 Crimped OT Grounding 10.5mm 26N•m terminals connector Crimped OT Mains input 10.5mm 26N•m connector terminals Crimped OT Bypass input 10.5mm 26N•m terminals connector Crimped OT Battery input 250k 13.5mm 26N•m terminals connector Crimped OT Output 10.5mm 26N•m terminals connector Crimped OT Grounding 10.5mm 26N•m...
  • Page 26 Crimped OT Output 18mm 120N•m terminals connector Crimped OT Grounding 14mm 470N•m terminals connector 3.6.3 Recommended input front-end and output back-end circuit breakers Component Specifications UPS capacity Mains input circuit breaker 320A 3P 150k Bypass input circuit breaker 320A 3P Output circuit breaker 320A 3P Mains input circuit breaker...

  • Page 27: Power Cable Connect

    3.7 Power cable connect Before equipment has been installed, must comfirm the input source type, common input or Split input, if the input source is dual input, must remove the copper bar that connected bypass and mains. Choose appropriate power cable. (Refer to the table above) and pay attention to the diameter of the connection terminal of the cable that should be greater than or equal to that of the connection poles;...

  • Page 28: Battery Connection

    CAUTION! The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice. 3.9 Battery connection The UPS adopts positive and negative double battery framework, total 30(optional 32/34/36/38/40/42/44/46/48/50) in series. A neutral cable is retrieved from the joint between the cathode of the 15 ) and the anode of the 16 ) of the batteries.

  • Page 29: Online Ups Modules Replacement

    links in each tier. Do not reconnect these links and do not close the battery circuit breaker unless authorized by the commissioning engineer. 3.10 Online UPS Modules Replacement For the UPS, modules must be inserted to make a complete UPS system. The replacement of UPS module is very simple and can be operated online.

  • Page 30: Parallel Cable Installation

    Make sure each UPS input switch is in “off” position and there is no any output from each UPS connected. Battery groups can be connected separately or in parallel, which means the system itself provides both separate battery and common battery. CAUTION! A group of parallel systems is equivalent to a large capacity UPS, but it has higher reliability.

  • Page 31: Lbs Installation (Optional)

    3.12 LBS installation (optional) LBS system contains LCD set, cable connect and STS device. 3.12.1 LCD setting Set every UPS of the systems to be LBS Master or LBS Slave. For instance if the UPS belongs to LBS master system, its LBS setting must be set to Master. 3.12.2 LBS cable installation The two ports of one mesh wire should be plug into RJ45 interface of any one UPS of both master and slave system.

  • Page 32: Ups Installation

    3.12.3 UPS installation The whole systems are showed below. MASTER UPS_1 M、N>=1 UPS_2 Input Output UPS_N Load SLAVE UPS_1 UPS_2 Input Output UPS_M 4．Operation 4.1 Operation Modes...
  • Page 33 The UPS is a double-conversion on-line UPS that may operate in the following alternative modes: ◆ Normal mode The rectifier/charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously. Then, the inverter converts the DC power to AC and supplies to the load.
  • Page 34 load. In the event that the inverter output is not synchronized with the bypass AC source, the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load. This is to avoid paralleling of unsynchronized AC sources. This interruption is programmable but typically set to be less than an electrical cycle e.g.

  • Page 35: Turn On/Off Ups

    the UPS is out of order or in repair. This manual bypass switch is fitted for all UPS modules and bears for equivalent rated load. 4.2 Turn on/off UPS 4.2.1 Restart procedure CAUTION! MAKE SURE GROUNDING IS PROPERLY DONE! Set the Battery Switch to the “ON” position according to the user’s manual. ◆...

  • Page 36: Cold Start Procedure

    CAUTION! The UPS is operating normally. It may take 60 seconds to boost up the system and perform self-test completely. ◆ Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery should feed the inverter without interruption. ◆...

  • Page 37: Shut Down Procedure

    CAUTION! The load is not protected by the UPS when the internal mechanical bypass system is active and the power is not conditioned. Switch to mechanical bypass CAUTION! If the UPS is running normally and can be controlled through the display, carry out steps 1 to 5;...

  • Page 38: Startup Procedure For Parallel System

    WARNING! Wait for about 5 minutes for the internal D.C. bus bar capacitors to be completely discharged 4.2.6 Startup procedure for parallel system ◆ Connect parallel cable, input/output cable, and battery cable well; modify the parallel board jumpers correctly. ◆ Measure the positive and negative battery pack voltage. Battery switch is opened temporarily.
  • Page 39 4.3.2 Status: View the voltage and current of the main, bypass, output, battery (can also be entered through by real-time data block), view the status of the switches, dry contacts and module, through clicking on the block, enter the corresponding data window. 4.3.2.1 Main: Click the main block to enter the main data display window, click return to return to the previous window, click home page to return to the main...
  • Page 40 page. 4.3.2.2 Bypass: Click the bypass block to enter the bypass data display window, click return to return to the previous window, click home page to return to the main page. 4.3.2.3 Output: Click the output block to enter the output data display window, click return to return to the previous window, click home page to return to...
  • Page 41 the main page.
  • Page 42 4.3.2.4 Battery: Click the battery block to enter the battery data display window, click return to return to the previous window, click home page to return to the main page.
  • Page 43 4.3.2.5 Status info: Click the status info block to enter the status data display window, click return to return to the previous window, click home page to return to the main page.
  • Page 44 4.3.2.6 Module: Click the module block to enter the module data display window, click return to return to the previous window, click home page to return to the main page.
  • Page 45 4.3.3 Alarm: View the alarm and history of the UPS, and open or close the buzzer. 4.3.3.1 Curr Alarm: Click the curr alarm to enter the current alarm display window, click return to return to the previous window, click home page to return to the main page.
  • Page 46 4.3.3.2 History: Click the history to enter the history recode display window, click return to return to the previous window, click home page to return to the main page. 4.3.3.1 Buzzer: Click the buzzer mute then the buzzer will mute and the red block will change to green, if the buzzer is on, then click the block buzzer will on and the block will change to red.
  • Page 47 4.3.4 Setting: There are two levels, the basic setting for user settings, advanced setting for technical personnel, please contact the relevant technical personnel to enter advanced settings.
  • Page 48 4.3.4.1 Basic Setting: Click basic setting, enter by input the correct password. The user password is “111111”.
  • Page 49 4.3.4.1.1 Language: Click the language block witch you want and click the save config block to save. click return to return to the previous window, click home page to return to the main page. 4.3.4.1.2 Password: Click password block enter user password setting page, input old password and new password, then click save confirm to save the change.
  • Page 50 4.3.4.1.3 Brightness and Backlight time: Click the block to change value. click return to return to the previous window, click home page to return to the main page. Brightness: Click the text to input new value and click the save config block to save. Value range is 1~63, default value is 63.Click return to return to the previous window, click home page to return to the main page.
  • Page 51 4.3.4.1.4 Date and time setting: Click the text to select other value or input new value and click save config block to save. Click return to return to the previous window, click home page to return to the main page. Date format: has 3 formats Date: current date Time: current time...
  • Page 52 4.3.4.2 Advanced Setting: Click advanced setting, enter by input the correct password. The user password is “191210”.
  • Page 53 4.3.4.2.1 System setting: Click the text to select other value or input new value and click save config block to save. Click return to return to the previous window, click home page to return to the main page. Working Mode: Select the work mode of UPS, work mode: Single mode, Parallel mode, ECO mode.
  • Page 54 Temp Sensor Select: temperature sensor type select. Has tow types: NTC and RS485. NTC for single and short distance. Rs485 for multiple and far distance. Basic Unit Numb: power module number for actual configuration, if setting number no the same to actual number, UPS will alarm. Cabinet Power: cabinet power range, the same power range of bypass.
  • Page 55 Cabinet Paral Redunt Units: Parallel redundancy cabinet number, can modify the redundancy cabinet number after set work mode to parallel mode. The value can be 0~5, default value is 0. Output Freq: Output frequency, The value can be 50Hz or 60Hz. Output Volt Level: Output voltage level, The value can be 220V, 230V, 240V.
  • Page 56 Battery Group: Must modify the number to actual configuration, The value can be 1~8, default value is 1. Battery number: Must modify the number to actual configuration, The value can be 30~50, default value is 32. Single Battery Capability: Must modify the value to actual configuration, the value can be 7~2000.
  • Page 57 EOD Battery Volt: End of discharge voltage. The value can be 1.60~1.90, and is 1.80 by default. Float Temp Compen Coeff: modify the voltage of compensation after enable the switch. the value can be 0.001~0.007/cell, and is 0.003 by default. Boost Charge Setting: Boost charge disable or enable, and is enable by default.
  • Page 58 NOTE: When the voltage level is 380 V, the value range is 10%, 15%, 20%, and 25% (default). When the voltage level is 400 V, the value range is 10%, 15%, and 20% (default). When the voltage level is 415 V, the value range is 10% and 15%(default). Bypass Freq Tracking Range: When the difference between the bypass input frequency and the rated frequency is greater than this value, the system determines that the bypass frequency is not normal, and that the bypass is unavailable.
  • Page 59 Battery abnormal BCB trip: Enable or disable BCB trip single output. The default value is Disable. Bypass Feedback: Enable or disable bypass feedback output. The default value is Disable. External Maint. breaker: Enable or disable external maintenance breaker connection detection. The default value is Disable. Output Switch: Enable or disable output breaker connection detection.
  • Page 60 Lightning arrester(SPD) : Enable or disable SPD detection. The default value is Disable. Generator (GEN) : Enable or disable GEN detection. The default value is Disable. OUT01~OUT06: Output dry contact port, modify on the LCD. The default value is Disable. Setting value: Item Item...
  • Page 61 4.3.5 Maint: Software update, Touch correction, history download and battery self-test.
  • Page 62 4.3.5.1 USB Wizard: History Output, download history and setting record by USB 4.3.5.1.1 Alarm Log Output...
  • Page 63 4.3.5.1.2 Setting Log Output: 4.3.5.2 Battery Self-Check: can select check by Timing Daily, Timing Weekly, Cycle mode. The default value is Timing Self-Check Close.
  • Page 64 4.3.5.2.1 Timing Daily: modify the check date, time and check time (10S (default), 10min, EOD). 4.3.5.2.2 Timing Weekly: modify the check date, time and check time (10S (default), 10min, EOD).
  • Page 65 4.3.5.2.3 Timing Cycle mode: modify the cycle date and check time (10S (default), 10min, EOD). 4.3.6 Common: INV ON/OFF, Battery test and Fault clear.
  • Page 66 4.3.6.1 INV ON/OFF Single OFF: Inverter OFF location UPS Single ON: Inverter ON location UPS Parallel OFF: Inverter OFF all parallel UPSs Parallel ON: Inverter ON all parallel UPSs 4.3.6.2 Battery Test 10S: battery test for 10s 10min: battery test for 10min EOD: battery test to EOD -10%: battery test down 10% capability.
  • Page 67 4.3.6.3 Fault clear: Clear the current fault (not for all faults). 4.3.7 About: check the software version 4.3.7.1 Monitor and LCD software version 4.3.7.2 Internal software version Power module software version: PFC DSP, PFC CPLD, INV DSP and INV CPLD. Center control unit (ECU) software version: DSP and PFGA Bypass module software version: DSP and CPLD...

  • Page 68: Display Messages/Troubleshooting

    4.4 Display Messages/Troubleshooting This section lists the event and alarm messages that the UPS might display. The messages are listed in alphabetical order. This section is listed with each alarm message to help you troubleshoot problems. Fault Information Fault Cord UPS Alarm Warning Buzzer REC Over Temperature...
  • Page 69 Fault Cord UPS Alarm Warning Buzzer DC bus abnormal Beep continuously Fault LED lit INV DSP Power Fault Beep continuously Fault LED lit INV Over Temperature Twice per second Fault LED lit Load Sharing Fault Twice per second Fault LED lit Cabinet mode Fault Beep continuously Fault LED lit...

  • Page 70: Options

    Alarm Cord UPS Alarm Warning Buzzer Par. cable abnormal Once per 2 seconds Alarm LED lit ECU Par. cable Once per 2 seconds Alarm LED lit abnormal ECU Abnormal Once per 2 seconds Alarm LED lit Once per second Alarm LED lit BPS Phase Reversed Once per second Alarm LED lit...

  • Page 71: Appendix 1 Specifications

    Typical topology of the UPS Network Management Appendix 1 Specifications Model 150kVA 200kVA 250kVA 50k~150k / 50k~200k / 50k~250k / Cabinet capacity (VA/W) 50k~150k 50k~200k 50k~250k Module capacity (VA/W) 50k / 50k Max. module number Phase 3 Phase 4 Wires and Ground Rated Voltage 380/400/415Vac 138~485Vac...
  • Page 72 no power derating; 32~34 pcs output power factor 0.9;30 pcs output power factor 0.8;) Module charge current max. Transfer Time Utility to Battery : 0ms; Utility to bypass: 0ms Short Circuit Hold Whole System Line Mode: Switch to Bypass; Backup Mode: Shut down Overheat UPS immediately Battery Low...
  • Page 73 305–485Vac and is derated load when the voltage is 305–138Vac Frequency Range 40Hz-70Hz Power Factor ≥0.99 Current THDi ≤3%(100% nonlinear load) Max.voltage: 220V:+25 %( optional +10%, +15%, +20%); 230V:+20 %( optional +10%, +15%); Bypass Voltage 240V:+15 %( optional +10%); Range Min.

  • Page 74: Appendix 2 Problems And Solution

    Operating 0℃～40℃ Temperature Storage Temperature -25℃～55℃ Environment Humidity 0～95% non condensing Altitude < 1500m Audible & Visual Line Failure, Battery Low, Overload, System Fault Status LED UPS Fault, Alarm and normal Display Input Voltage, Input Frequency, Output Voltage, Output Reading On the LCD Frequency, Load Percentage, Battery Voltage, parameter set, history record…...
  • Page 75 Utility normal but The input switch of the Utility LED does not Modules are not switched Switch on the input switch; light on, and the UPS Make sure the input cable is well operates at battery input cable is not well connected.

  • Page 76: Appendix 3 Can Communication Port Definition

    Appendix 3 CAN communication port definition Definition of port: Connection between the Device’s CAN converter port and UPS CAN port. UPS（RJ45） Description PIN 1 PIN 1 CAN_H PIN 2 PIN 2 CAN_L PIN 3/7 PIN 3/7 CAN_GND Available function of CAN ◆...

  • Page 77: Appendix 5 Com Communication Port Definition

    Baud rate ---------- 9600bps Byte length ---------- 8bit End bit ---------- 1bit Parity check ---------none Appendix 5 COM communication port definition Definition of port : Connection between the Device’s RS485 port and UPS COM port. device(RJ45) UPS(RJ45) Description Pin 1/5 Pin 1/5 485+ “A”...

  • Page 78: Appendix 7 Repo Instruction

    CAUTION! Two or more LBS cables must be used to form a ring when two or more LBS in non-parallel system. And the cables must use horizontal line. Appendix 7 REPO instruction Definition of port Normally open : Normally close : Connection between the button and UPS REPO port.
  • Page 79 stops all units at once. ◆Additionally, a second system (not provided) can be connected to the remote switch to disconnect the main input and the secondary (bypass) input sources.

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