Pottinger NOVACAT V 9200 Original Operating Instructions
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Pottinger NOVACAT V 9200 Original Operating Instructions

Pottinger NOVACAT V 9200 Original Operating Instructions

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Original Operating Instructions
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NOVACAT V 9200
3879
Chassis No.: +..00001
3879.en-GB.80Y.0

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Summary of Contents for Pottinger NOVACAT V 9200

  • Page 1 Original Operating Instructions Mower combination NOVACAT V 9200 3879 Chassis No.: +..00001 3879.en-GB.80Y.0...
  • Page 2 Spare parts lists can be obtained exclusively via MyPÖTTINGER. • Individual information, such as operating instructions and maintenance information for your machines, is available on MyPÖTTINGER in "My Machines" at any time after regis- tration. Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 3 The operating instructions are part of the machine, therefore pass them on to any new owner when transferring the machine. Instruct the new owner and make them aware of the regula- tions mentioned. Your PÖTTINGER service team wishes you every success. Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 4 Text sections marked in this way contain advice on the subject of environmental protection. Directions Directions (such as left, right, front, rear) are given based on the normal "working travel direc- tion" of the machine. Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 5 Use of symbols Illustrations may contain additional symbols, arrows and other lines that serve to improve the comprehensibility of the image content or are intended to draw attention to a specific area of the image. Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 6 TINGER. If you have not received this mail, please contact your local dealer. Your dealer can fill in the handover declaration online. Austria PÖTTINGER Landtechnik GmbH Industriegelände 1 4710 Grieskirchen Phone+43 7248 600-0 Fax+43 7248 600-2513 info@poettinger.at Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 7 Amendment index Date Index Amendment reason Amended chapter Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 8: Table Of Contents

    Basic Control / Select Control................... Electrics..........................BASIC CONTROL Terminal..................SELECT CONTROL Terminal..................Noise emission........................Safety and the environment Safety advice........................Personnel qualification...................... Performing maintenance work..................Organisational measures....................Maintaining operational safety..................Special hazards......................... Operational danger area....................Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 9 Data menu - order display................... Test menu......................... Test menu 1.1 - control computer................Test menu 1.2 - CAN-IO module................. Test menu 2 - sensors....................Test menu 3 - lifting..................... Error list........................Configuration menu......................Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 10 Adjustment / conversion....................109 Lower link adjustment....................109 Activating an articulated shaft..................111 Working area overlap....................114 Remove / reposition conveyor cones................114 Rear power lift height....................116 Hydraulic relief setting....................117 10 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 11 Change roller conditioner belt................... 163 Replace conditioner drive V-belt..................164 Tine conditioner, tines and tine fastening assembly work..........167 Rotary tine conditioner fitting positions................172 Predetermined maintenance Before every season......................174 Original Operating Instructions NOVACAT V 9200 | 11 3879.en-GB.80Y.0...
  • Page 12 Check / replenish cutter bar oil level................205 Check / correct mower input drive oil level..............207 Check / fill cutter bar oil level..................208 After every season (winter storage).................. 209 Clean and protect the machine..................210 12 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 13 Cardan shaft cam clutch coupling operation..............216 What to do if........................216 Lighting........................216 Conditioner blockages....................217 Select control - Emergency operation................. 220 Vibrations with tine conditioner during mowing operation........... 221 Plans Electric..........................223 Cable harness......................223 Original Operating Instructions NOVACAT V 9200 | 13 3879.en-GB.80Y.0...

  • Page 14: Factory Standard Tightening Torques

    230 Nm 81000 N 320 Nm 115000 N M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N 14 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 15: Design And Function

    Can be retro-fitted underneath the cutter bar to lustration increase the distance between the knife and the ground. Elements marked as "left" or "right" are present on both sides of the machine. Original Operating Instructions NOVACAT V 9200 | 15 3879.en-GB.80Y.0...

  • Page 16: Accessories Included In The Scope Of Delivery

    Accessories included in the scope of delivery • Operating instructions • Various tools Upgrade program The PÖTTINGER Landtechnik GmbH upgrade program offers many upgrade possibilities. You can receive additional information from your service dealer. 16 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 17: At A Glance

    The following data can be read on the nameplate, depending on the machine type and ver- sion. Data Data Chassis number Year of mfr. Model Model year Vehicle ID number Axle load per axle Type Bearing load Serial number Permissible total weight Basic weight Original Operating Instructions NOVACAT V 9200 | 17 3879.en-GB.80Y.0...

  • Page 18: Description

    Description Declaration of Conformity 18 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 19 Description Original Operating Instructions NOVACAT V 9200 | 19 3879.en-GB.80Y.0...

  • Page 20: Designated Use

    Transporting persons or animals on the machine. • Immersion in liquids during transport, operation or storage of the machine. • Working of roads, stony ground and other surfaces consisting essentially or partially of stone, sand or asphalt. 20 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 21: Technical Data

    Transport width (x) = 2870 mm, permissible ground clearance (y) = 350 mm • with wide arm position: Transport width (x) = 2870 mm, permissible ground clearance (y) = 225 mm Original Operating Instructions NOVACAT V 9200 | 21 3879.en-GB.80Y.0...

  • Page 22: Weights

    The blade equipment used is shown on the sticker on the tool box. The top lines show the blade equipment suitable for disc mowers, the bottom lines show the blade equipment suit- able for drum mowers. 22 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 23: Power Requirements

    1 x headland management (option) ing control valves Electrics Voltage 12 V DC Connections 1x 7-pin plug in accordance with DIN-ISO 1724 (lighting) 1x 3-pin plug in accordance with DIN-ISO 9680 (control) Original Operating Instructions NOVACAT V 9200 | 23 3879.en-GB.80Y.0...

  • Page 24: Basic Control Terminal

    1x plug, 8-pin - CAN-IN Additional interfaces - see the operating instructions for the terminal. Noise emission Model Type Continuous sound pressure level dB(A) NOVACAT V9200 / ED / RC 3879 93.6 24 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 25 Technical data The actual noise level in the workplace may differ from the measured continuous sound lev- el depending on the different tractor designs. We recommend wearing hearing protection during the work! Original Operating Instructions NOVACAT V 9200 | 25 3879.en-GB.80Y.0...

  • Page 26: Safety And The Environment

    Such obligations may pertain to the wearing of personal protective equipment or to road traffic regulations, for example. • Appropriate workshop equipment is required to perform testing, adjustment and repair work. 26 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 27: Maintaining Operational Safety

    Maintenance work, as described in these instructions, must be fully carried out at the given time intervals or have them completed in a specialist workshop. • Do not make any software alterations to the programmable control system. Original Operating Instructions NOVACAT V 9200 | 27 3879.en-GB.80Y.0...

  • Page 28: Special Hazards

    Oils, fats, solvents and cleaning agents may present a health risk. ► Observe the safety regulations applicable to the respective product. ► Provide sufficient ventilation. ► Use personal protective equipment such as protective clothing, gloves /safety goggles. 28 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 29: Operational Danger Area

    ► Check that protective devices are complete and ready for operation before start-up. ► Before start-up and during operation, direct individuals away from the danger zone in and around the machine. Original Operating Instructions NOVACAT V 9200 | 29 3879.en-GB.80Y.0...

  • Page 30: Warning Signs

    For machines to be operated in the USA / CANADA, a conversion kit with warning stickers (to adapt to local applicable regulations) is available from PÖTTINGER in English or French! See also "Supplement to the Operating Instructions USA / CANADA". 30 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 31 Similar positions of warning signs on the right mower unit! Hitching frame and right mower unit. Similar positions of warning signs on the left mower unit! Explanation Pos. Warning signs Meaning 1 (18x) Position of a grease nipple Original Operating Instructions NOVACAT V 9200 | 31 3879.en-GB.80Y.0...

  • Page 32: Traffic Safety Equipment

    USA / CANADA For machines which are operated in the USA / CANADA, a "Flasher Control Module" (to adapt the direction indicator blinking frequency to the current applicable regulations) is available! 32 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 33 Safety and the environment Standard warning sign Pos. Equipment Warning sign Tail light Original Operating Instructions NOVACAT V 9200 | 33 3879.en-GB.80Y.0...

  • Page 34: Handling Hazardous Substances

    In addition to the information in these Instructions, the generally applicable, statutory or oth- erwise binding regulations on environmental protection are to be observed. Fuel efficiency and soil protection Careful adjustment of the machine preserves machine/soil and saves fuel. 34 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 35: Disposal Of The Machine

    Take tyres with and without rims, and other rubber components to the relevant recycling point. Disassembly of heavy parts of the machine • Lift parts of the machine whose weight exceeds 25 kg only by crane. Original Operating Instructions NOVACAT V 9200 | 35 3879.en-GB.80Y.0...
  • Page 36 The checking of settings can cause physical strain if carried out manually. ► Do not lift manually. ► Use a crane, forklift truck or similar equipment together with a suitably sized spring balance. 36 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 37: Basic Control Terminal

    Toggle switch: Preselection left mower unit / both mower units / right mower unit If you only make this preselection with the toggle switch without pressing press but- ton 2, the arms can only move between working and headland position. Original Operating Instructions NOVACAT V 9200 | 37 3879.en-GB.80Y.0...

  • Page 38: Select Control-Terminal

    Preselect side guard folding Preselect lateral displacement Raise / lower preselection left belt unit or fold cross flow preselection Raise / lower preselection right belt unit or fold cross flow preselection 38 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 39 Select Control-Terminal With the selection of input fields that require an input of text, numbers or a selection of pre- defined options, the corresponding input mask is automatically displayed. Original Operating Instructions NOVACAT V 9200 | 39 3879.en-GB.80Y.0...

  • Page 40: Select Control Operator Terminal

    Structure of control unit Menu Tab Sub-Tab Work menu: All relevant displays and settings for mowing operation. Set menu: All settings that have to be adjusted before the start of the mowing op- eration. 40 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 41 Configuration menu: All settings that influence the basic features and functions of the machine In the START menu, press and hold the key for 10 seconds to display the configu- ration menu. Original Operating Instructions NOVACAT V 9200 | 41 3879.en-GB.80Y.0...

  • Page 42: Start Screen

    Loading may take several minutes and is only completed when the Start screen appears on the terminal display. When the ter- minal is switched back on, the display will appear within a few seconds. 42 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 43 05.12.2022 Display of the current date and time. 9:16 Keys Explanation Stop Stops all hydraulic functions. Display WORK menu Display SET menu Display SERVICE menu Display DATA menu Display TEST menu Original Operating Instructions NOVACAT V 9200 | 43 3879.en-GB.80Y.0...

  • Page 44: Pop-Up Messages

    Lubricate the lubrication nipple of the drive shafts and confirm the message by touching the green tick. Lubricate the gearbox and confirm the message by touching the green tick. 44 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 45 Turn on the PTO Move mowers to working position. Move mower units to transport position. Raise mower units to headland. Fold out: Lower mower units from transport to headland position Select a mower. Original Operating Instructions NOVACAT V 9200 | 45 3879.en-GB.80Y.0...
  • Page 46 Swivel the cross conveyor belt down Swing the cross conveyor belt down and confirm the message by touching the green tick. Calibration process successful Calibration process not successful 46 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 47 It is not possible to raise or lower the arm. The tail- gate status is undefined. Wait until the tailgate sta- tus can be identified. Switch off the PTO and confirm the message by touching the green tick. Original Operating Instructions NOVACAT V 9200 | 47 3879.en-GB.80Y.0...

  • Page 48: Open The "Work" Menu

    If a symbol from the symbol explanation below is not displayed, then the equipment is not installed / not available on the machine concerned, or the equipment has been deactivated in the "Configuration" menu. 48 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 49 Screw conveyor cover - cross flow - undefined position Screw conveyor cover - cross flow - closed Display of the current height display. The green range is the normal working range. Original Operating Instructions NOVACAT V 9200 | 49 3879.en-GB.80Y.0...
  • Page 50 Return If you press this key, you switch to the next menu up according to the structure. If you press and hold this key, you switch to the work menu. 50 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 51 Turn off automatic lift only if headland management is active: The comfort function (moving both arms with single control device) is switched off. Press the key to switch comfort function on. Original Operating Instructions NOVACAT V 9200 | 51 3879.en-GB.80Y.0...
  • Page 52 ▷ Additional control device for the left side You can also operate both arms with the standard control device for raising and lifting by means of the comfort function 52 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 53: Set Menu

    Press key to display the SET menu ► Press TAB 1 ► Press Activate the lifting height display in the work menu. Display Symbol Explanation Lifting height display in work menu active / inactive Original Operating Instructions NOVACAT V 9200 | 53 3879.en-GB.80Y.0...

  • Page 54: 1.2 Lifting

    Set the "interval between lifting one mower unit and switching to the other" in the lifting menu. How do I get there? START menu opened ► Press key to display the SET menu ► Press TAB 1 ► Press TAB 1.2 54 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 55: 1.3 Release

    The release menu contains the slide switch to secure the reservoir whilst setting the relief pressure. How do I get there? START menu opened ► Press key to display the SET menu ► Press TAB 1 Original Operating Instructions NOVACAT V 9200 | 55 3879.en-GB.80Y.0...
  • Page 56 Stop Stops the sowing operation and all hydraulic functions. Also deactivates the hydraulics preselection. Return Up one menu level Press and hold the softkey down to change to the work menu 56 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 57: 1.4 Headland Management

    Press key to display the SET menu ► Press TAB 1 ► Press TAB 1.4 Headland management Display Symbol Explanation Headland management active / inactive Softkeys Explanation Stop Stops all hydraulic functions. Original Operating Instructions NOVACAT V 9200 | 57 3879.en-GB.80Y.0...

  • Page 58: Speed Signals

    How do I get there? START menu opened ► Press key to display the SET menu ► Press Define which speed signal will be used. Display Symbol Explanation Adjusting the speed signal 58 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 59: Service Menu

    Service menu This menu provides an overview of the greasing interval counter. How do I get there? ► Press the soft key on the START screen to show the service menu. Original Operating Instructions NOVACAT V 9200 | 59 3879.en-GB.80Y.0...
  • Page 60 Press the key to reset the greasing interval counter to the original interval (grey). (e.g. after a lubrication process) Press the key to reset the greasing interval counter to the original interval (grey). (e.g. after a lubrication process) 60 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 61: Data Menu

    Service time in headland position in h (percentage share of complete time) Service time in transport position in h (percentage share of complete time) Complete worked area (all customer orders combined) Original Operating Instructions NOVACAT V 9200 | 61 3879.en-GB.80Y.0...

  • Page 62: Data Menu - Order Display

    Press the soft key on the START screen to show the data menu. ► Press TAB to go to the job overview 1. Job overview ► Press TAB to go to the time or area display 62 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 63 Service time in headland position in h (percentage share of complete time) Service time in transport position in h (percentage share of complete time) Complete worked area (all customer orders combined) Customer order button Change to corresponding customer order (1-20) Original Operating Instructions NOVACAT V 9200 | 63 3879.en-GB.80Y.0...
  • Page 64 Delete data Press this button to reset the selected order value to 0. To start an order with reset values, begin by pressing the [delete] button fol- lowed by the [start[ button. 64 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 65: Test Menu

    Press tabulator 1 in the test menu to change to test menu 1 - voltage supply. ► Press tabulator 1 in the test menu to change to test menu 1.1 - control computer. Original Operating Instructions NOVACAT V 9200 | 65 3879.en-GB.80Y.0...

  • Page 66: Test Menu 1.2 - Can-Io Module

    Press tabulator 1 in the test menu to change to test menu 1 - voltage supply. ► Press tabulator 1.2 in the test menu to change to test menu 1.2 - CAO-IO module. 66 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 67: Test Menu 2 - Sensors

    How do I get there? ► Press the soft key on the START screen to show the test menu. ► Press tabulator 2 in the test menu to change to test menu 2 - sensors. Original Operating Instructions NOVACAT V 9200 | 67 3879.en-GB.80Y.0...

  • Page 68: Test Menu 3 - Lifting

    How do I get there? ► Press the soft key on the START screen to show the test menu. ► Press tabulator 3 in the test menu to change to test menu 3 - lifting. 68 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 69 Y3 raise right mower unit directional control valve • Y13 release right mower unit poppet valve Poppet valve lock hook Softkeys Softkey Explanation Stop Stops the sowing operation and all hydraulic functions. Also deactivates the hydraulics preselection. Original Operating Instructions NOVACAT V 9200 | 69 3879.en-GB.80Y.0...

  • Page 70: Error List

    How do I get there? ► Press the soft key on the START screen to show the test menu. ► Press tabulator 3 in the test menu to change to test menu 3 - hydraulics. 70 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 71 Neither the continued existence of the fault nor a recurrence of it will trigger the alarm message. Delete error list Keep pressed to delete the error list completely. Original Operating Instructions NOVACAT V 9200 | 71 3879.en-GB.80Y.0...

  • Page 72: Configuration Menu

    This menu gives an overview of all current device configuration possibilities. How do I get there? ► Depress soft key in the START screen for 10 seconds to show the configuration menu. 72 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 73: Configuratoin 1.1 - General

    The other unlockable options displayed in this tabulator depend on the selected device type. Speed signal in tractor available Speed signal in tractor available yes Measurement units (metric or imperial) Work lights on / off Original Operating Instructions NOVACAT V 9200 | 73 3879.en-GB.80Y.0...

  • Page 74: Configuration Menu 1.2 - Task Controller

    ► Press tabulator 1 in the configuration menu to change to configuration menu 1. ► Press tabulator 1.2 in the configuration menu to change to configuration menu 1.2 - Task Controller. 74 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 75: Configuration Menu 1.3 - Serial Number

    How do I get there? ► Depress soft key in the START screen for 10 seconds to show the configuration menu. ► Press tabulator 1 in the configuration menu to change to configuration menu 1. Original Operating Instructions NOVACAT V 9200 | 75 3879.en-GB.80Y.0...

  • Page 76: Configuration Menu 2.0 - Factory Settings

    Depress soft key in the START screen for 10 seconds to show the configuration menu. ► Press tabulator 2 in the configuration menu to change to configuration menu 2 - Factory settings. 76 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 77: Configuration Menu 3 - Developer Mode

    Depress soft key in the START screen for 10 seconds to show the configuration menu. ► Press tabulator in the configuration menu to change to configuration menu 3 - developer mode. Original Operating Instructions NOVACAT V 9200 | 77 3879.en-GB.80Y.0...

  • Page 78: Configuration Menu 4.1 - Emergency Operation

    Depress soft key in the START screen for 10 seconds to show the configuration menu. ► Press tabulator 4 in the configuration menu to change to configuration menu 4 - emer- gency operation. 78 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 79: Configuration Menu 5 - Manual Operation

    ► Collision control is switched off in manual operation. Think about the path of the parts that you want to move beforehand and observe the movements precisely so that move- ment can be interrupted if necessary. Original Operating Instructions NOVACAT V 9200 | 79 3879.en-GB.80Y.0...

  • Page 80: Configuration Menu 5.1 Manual Operation - Side Protection Flap

    Adjust the parameters associated with the side protection flap manually in the manual opera- tion - side protection flap menu. How do I get there? ► Depress soft key in the START screen for 10 seconds to show the configuration menu. 80 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 81 Explanation Stop Stops all hydraulic functions. Return Up one menu level Press and hold the key to change to the work menu Softkeys tab Change to the next / previous tab Original Operating Instructions NOVACAT V 9200 | 81 3879.en-GB.80Y.0...

  • Page 82: Configuration Menu 5.2 - Manual Operation - Mower

    Keep the softkey pressed down to diaply the tabs. ► Press tabulator 5.2 in the manual operation configuration menu to change to configura- tion menu 5.2 - manual operation -mower. Display Symbol Explanation Poppet valve lock hook 82 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 83: Configuration Meun 6.1 - Raise / Lower Calibration

    Transport Configuration meun 6.1 - raise / lower calibration You can recalibrate the sensors for raising and lowering in this menu. The sensors are cali- brated in the factory. Original Operating Instructions NOVACAT V 9200 | 83 3879.en-GB.80Y.0...
  • Page 84 Right transport target value (can brated) be calibrated) Headland angle target value. Right headland target value Left headland target value Keys Explanation STOP Stops all hydraulic functions. Return Up one menu level 84 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 85 ► Softkey appears Press and hold the softkey to save the position as transport po- sition. ► The following message appears: ► Move mower units to headland position with control device. Original Operating Instructions NOVACAT V 9200 | 85 3879.en-GB.80Y.0...

  • Page 86: Configuration Menu 6.2 - General Pressure Settings B1

    Depress soft key in the START screen for 10 seconds to show the configuration menu. ► Press tabulator 6 in the configuration menu to change to configuration menu 6 - calibra- tion. ► Press tabulator 6.2 to change to submenu 6.2- "Pressure settings B1". 86 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 87 The value is highly depend- ent on the tractor. B1 pressure sensor • Error-free /error ists • Bar: calculated value [0-250 bar]. Keys Explanation STOP Stops all hydraulic functions. Return Up one menu level Original Operating Instructions NOVACAT V 9200 | 87 3879.en-GB.80Y.0...

  • Page 88: Configuration Menu 6.3 - Pressure Settings For Headland Management B2

    Depress soft key in the START screen for 10 seconds to show the configuration menu. ► Press tabulator 6 in the configuration menu to change to configuration menu 6 - calibra- tion. ► Press tabulator 6.2 to change to submenu 6.2- "Pressure settings B1". 88 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 89 Up one menu level Tab keys Change to the next / previous tab Reset pressure threshold values to factory settings Keep softkey pressed to reset the pressure threshold values to the factory setting. Original Operating Instructions NOVACAT V 9200 | 89 3879.en-GB.80Y.0...

  • Page 90: Valves / Cover / Auxiliary Equipment

    ► Before start-up and during operation, direct individuals away from the danger zone in and around the machine. Implementation ► Depending on the design, actuate the tractor / control device and / or control terminal to move the relevant guard into the required position. 90 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 91 Connect from part of front protection with eyelets ► Carry out procedure similarly on both sides of the machine. ► Fold down the front protection - carry out the process in reverse order. Original Operating Instructions NOVACAT V 9200 | 91 3879.en-GB.80Y.0...
  • Page 92 Swivel the side protection slightly upwards until the bolt can no longer engage, remove the screwdriver and swivel the side protection backwards as far as it will go. The spring-loaded locking bolt automatically locks the side protection in the raised posi- tion. 92 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 93: Operation Of Parking Supports

    Park the tractor and the machine on level, load-bearing ground. • Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation ► Move rear support stand to transport position: Hold support stand by the handle (3). Original Operating Instructions NOVACAT V 9200 | 93 3879.en-GB.80Y.0...
  • Page 94 • Tractor motor turned off, parking brake applied, ignition key removed and stored. • Support stands swung into parking position. Implementation ► Hold foot with one hand on handle 1. 94 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 95 If the foot is pulled out too far, it may fall out of the guide! ► Move the foot slowly. ► Do not pull the foot out completely. ► Move linch pin to required position. Original Operating Instructions NOVACAT V 9200 | 95 3879.en-GB.80Y.0...
  • Page 96 Move front support stand to one of the parking positions: Repeat the process similarly and make sure that all supports (including rear ones) have been adjusted to the same height so that the machine can be parked horizontally. 96 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 97: Operation

    ► Direct people away from the danger area around the power lift. ► Do not stand between the tractor and the power lift when operating the power lift via external buttons. Original Operating Instructions NOVACAT V 9200 | 97 3879.en-GB.80Y.0...

  • Page 98: Attaching On Tractor

    See "Tractor ballast" on page 102. 3-point coupling Implementation Set rear power lift to position control. Drive the tractor up to just in front of the machine, stop and apply parking brake. 98 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 99 See "Disc mower cutter bar" on page 120.117 11 Operate the rear power lift and raise the machine until the parking supports are unloa- ded. 12 Move parking supports to transport position. Original Operating Instructions NOVACAT V 9200 | 99 3879.en-GB.80Y.0...

  • Page 100: Connect The Tractor Terminal

    Position and connect cable to control the machine (if not already done). Ensure proper cable layout. Cables must not be pulled, squashed or bent during operation. ► Plug the power supply plug into the power socket (12 V) on the tractor. 100 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 101: Mounting The Select Control Isobus Terminal

    ► Stick the plug of the ISOBUS cable in the outlet of the Y cable. ► Stick the power supply plug of the Y cable into the power socket. Original Operating Instructions NOVACAT V 9200 | 101 3879.en-GB.80Y.0...

  • Page 102: Tractor Ballast

    ≤ kg (G Total weight perm kg (T kg (T Front axle load ≤ kg V act V perm kg (T ≤ kg (T Rear axle load ≤ kg H act H perm 102 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 103: Determine The Required Tractor Ballast Weights Using The Weighing Method

    Weigh the total weight ► Drive the tractor onto the scales together with the machine in transport position and the ballast weights, with the front and rear axle on the scales. Original Operating Instructions NOVACAT V 9200 | 103 3879.en-GB.80Y.0...
  • Page 104 ) taking the tyre bearing capacity into account. See the tractor opera- H perm tional instructions. ► Verify if the technical data for the tyres and rims corresponds to the tractor manufacturer requirements. See the tractor operational instructions. 104 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 105: Determine The Required Tractor Ballast Weights Using Calculation

    ► Double the permissible tyre load capacity according to the tractor operating manual or from the tyre manufacturer's documentation (two tyres per axle) and enter in the table of figures. Original Operating Instructions NOVACAT V 9200 | 105 3879.en-GB.80Y.0...

  • Page 106: Determine The Required Tractor Ballast Weights Using The Weighing Method

    Weigh the total weight ► Drive the tractor onto the scales together with the machine in transport position and the ballast weights, with the front and rear axle on the scales. 106 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 107 ) taking the tyre bearing capacity into account. See the tractor opera- H perm tional instructions. ► Verify if the technical data for the tyres and rims corresponds to the tractor manufacturer requirements. See the tractor operational instructions. Original Operating Instructions NOVACAT V 9200 | 107 3879.en-GB.80Y.0...

  • Page 108: Determine The Required Tractor Ballast Weights Using Calculation

    ► Double the permissible tyre load capacity according to the tractor operating manual or from the tyre manufacturer's documentation (two tyres per axle) and enter in the table of figures. 108 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 109: Adjustment / Conversion

    ► During operation and directly after operation, do not touch the gearbox and bearings etc. without personal protective equipment (such as gloves, long work clothes, etc.). Lower link adjustment The lower links are adjusted in the factory for standard 3-point attachment. Original Operating Instructions NOVACAT V 9200 | 109 3879.en-GB.80Y.0...
  • Page 110 ▷ Continue as described in the following section if it is found that the machine cannot be moved into position without a risk of collision. 110 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 111: Activating An Articulated Shaft

    The cardan shaft not consists of 2 halves. Push the lock of the cardan shaft half, with the tractor symbol on the guard tube (1), onto the tractor's PTO shaft until the lock engages. Original Operating Instructions NOVACAT V 9200 | 111 3879.en-GB.80Y.0...
  • Page 112 Shorten cardan shaft Only the service specialist is authorised to make adjustments to the cardan shaft. The cardan shaft manufacturer's instructions must be followed. 112 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 113 Make sure that r.p.m. and direction of rotation of the PTO are correct (see sticker beside the input gearbox). Slowly increase the PTO speed to the nominal speed. • Switch off the PTO immediately if unusual noises or strong vibrations occur. Original Operating Instructions NOVACAT V 9200 | 113 3879.en-GB.80Y.0...

  • Page 114: Working Area Overlap

    We recommend using the conveyor cone to improve output, particularly for heavy, dense quantities of fodder. 114 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 115 Remove the covering cap from the conveyor cone and keep handy. ► Loosen M10x35 screw, remove conveyor cones and keep both handy. Assemble and tighten the cover supplied with the machine with the M10x30 screw. Original Operating Instructions NOVACAT V 9200 | 115 3879.en-GB.80Y.0...

  • Page 116: Rear Power Lift Height

    ► Direct people away from the danger area around the power lift. ► Do not stand between the tractor and the power lift when operating the power lift via external buttons. 116 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 117: Hydraulic Relief Setting

    Height adjustments are not generally necessary during normal operation. Hydraulic relief setting Setting the relief correctly allows the anti-collision safety to be triggered at the right time, re- duces wear and encourages clean mowing. Original Operating Instructions NOVACAT V 9200 | 117 3879.en-GB.80Y.0...
  • Page 118 Implementation Preselect both arms in the machine terminal. Only SELECT CONTROL: Push slide switch relief to the right in the SET menu to switch on the required valve for the relief. 118 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 119 Relief pressure Relief pressure (narrow) Relief pressure (wide) V 9200 SF 90 bar 100 bar V 9200 ED 95 bar 110 bar V 9200 RC 105 bar 110 bar Original Operating Instructions NOVACAT V 9200 | 119 3879.en-GB.80Y.0...

  • Page 120: Disc Mower Cutter Bar

    Adjust the upper link and set the cutter bar position (and therefore the "standard cutting height") so that the surface of the skids underneath the cutter bar rest entirely on the ground. Upper link correctly set! 120 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 121: Conditioner (Option)

    Conditioning is achieved by means of 2 parallel, interlocking, flexibly mounted rubber rollers. Conditioning intensity is adjusted by means of the spring tension of the upper roller. The fol- lowing settings may be used for optimum adjustment to existing conditions. Original Operating Instructions NOVACAT V 9200 | 121 3879.en-GB.80Y.0...
  • Page 122 Reduce the conditioning intensity using the crank (see "setting the conditioning intensi- ty"). ► Set the gap width at the adjusting screws (1, 2 ) to a value of 2 - 4 mm between the roller flanges. 122 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 123 The swath boards shape the cut and conditioned fodder to the desired swath width. The most appropriate setting is determined during operation. Implementation ► Loosen and adjust the adjusting screw (1) to set the swatch width. Original Operating Instructions NOVACAT V 9200 | 123 3879.en-GB.80Y.0...
  • Page 124 Mount guide plates ▷ Attach guide plates to brackets (L) ▷ Guide plates that are not needed can be stored in the parking position (2, 3) at the top of the hood. 124 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 125: Tine Conditioner Settings

    ► Use suitable supports to prevent accidental lowering / swinging of hydraulically control- led machine parts. ► On completion of the work, check tightness of loosened screw connections and check that safety / protective equipment function correctly. Original Operating Instructions NOVACAT V 9200 | 125 3879.en-GB.80Y.0...
  • Page 126 ► Check the setting and if necessary set the swath and guiding plates to be wider Implementation ► Adjust the conditioning intensity to the required setting using the adjustment lever (1) on the tine conditioner. 126 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 127 Loosen ring nut (1) on both sides, adjust impact plate to inclined position and tighten ring nuts again. ► Carry out procedure similarly on both sides of the machine. Setting the swath width The most appropriate setting is determined during operation. Original Operating Instructions NOVACAT V 9200 | 127 3879.en-GB.80Y.0...
  • Page 128 The most appropriate setting is determined during operation. Implementation ► Adjust wide spread placement: Swing swath discs (2) completely out 2 = toggle nut ► Adjust position of guide plates on ring nuts (3). 128 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 129 Carry out procedure similarly on both sides of the machine. ► Adjust swath deposit: Pivot swath plates (2) inwards depending on required swath width. 2 = toggle nut ► Adjust guide plates (4) as shown. Original Operating Instructions NOVACAT V 9200 | 129 3879.en-GB.80Y.0...

  • Page 130: Changing From Conditioner To Swath Former

    Swath former operation (option) is only possible without a conditioner (option) and only if the rear protection (option) is used. 130 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 131 Repeat procedure correspondingly on both sides of the machine. Open protection. Loosen the belt tension using the blade wrench (1) and remove the belt (2) on the condi- tioner belt pulley. Original Operating Instructions NOVACAT V 9200 | 131 3879.en-GB.80Y.0...
  • Page 132 Push chassis (5) into the bracket on both sides as far as the end stop. Remove retaining bolt and set aside for use on the rear protection or if the conditioner is to be re-assembled at a later stage. 132 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 133 These safeguards are not included in the scope of delivery for a new machine with conditioner. The parts must be or- dered additionally (see spare parts list, component: "REAR PROTECTION“). Original Operating Instructions NOVACAT V 9200 | 133 3879.en-GB.80Y.0...
  • Page 134 Replace the hydraulic cylinder If you wish to change between a conditioner and a swath former, you also need to change the lift-out cylinder to ensure that the anti-collision safety and relief are operational. 134 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 135 ► Remove lower cylinder attachment (1): Loosen glued-in screw and remove washer (5). Original Operating Instructions NOVACAT V 9200 | 135 3879.en-GB.80Y.0...
  • Page 136 Make sure that sufficient distance is maintained from the lighting during folding proce- dures; otherwise the lighting supports will have to be adapted to the new space condi- tions. Only necessary if the machine has been delivered from the factory without a condition- 136 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 137: Change From Swath Former To Conditioner

    See "Check / correct conditioner drive and tension roller run" on page 182. Install belt, tension and attach protective cover. Original Operating Instructions NOVACAT V 9200 | 137 3879.en-GB.80Y.0...

  • Page 138: Swath Former (Option)

    Only necessary if the machine has been delivered from the factory without a condition- Swath former (option) A narrow swath is formed when using the swath plates while mowing. This avoids driving over the crop with wide tractor tyres. 138 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 139 Adjust the working depth using the bolts (1) in the slotted hole so that the swath discs run under the lower edge of the cutter bar at a maximum distance of 10 mm. Original Operating Instructions NOVACAT V 9200 | 139...
  • Page 140 Carry out procedure similarly on both sides of the machine. Set spring tension of additional swath discs Determine optimum setting during operation. Z = additional swath discs Prerequisite • Machine is fully attached and properly secured to a suitable tractor. 140 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 141: Swath Comb (Option)

    Adjust the swath comb tine height using the hole pattern so that the tines do not destroy the swath from the front mower. 1 = highest position 6 = lowest position ► Insert the bolts in the desired hole and secure with spring pin. Original Operating Instructions NOVACAT V 9200 | 141 3879.en-GB.80Y.0...

  • Page 142: Work Assignment

    No-one is permitted to travel on the machine during operation. ► Turn PTO shaft off and wait for the drive to come to a standstill before raising the ma- chine. 142 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 143: Turning Manoeuvres On Slopes

    Damage to hitching frame and mowing unit! The anti-collision safety is not effective if the machine is driven backwards in working posi- tion! ► Always raise machine to headland position if driving backwards in normal operation! Original Operating Instructions NOVACAT V 9200 | 143 3879.en-GB.80Y.0...

  • Page 144: Establish Working Position

    ► Before starting the machine functions, direct people away from the danger area around the machine. Prerequisite • Machine is fully attached to a suitable tractor • Tractor PTO drive switched off 144 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 145: Mowing Work

    Accelerate the tractor and adapt the drive speed to the crop and terrain. Carry out turning manoeuvre Implementation ► Reduce speed and raise the machine to headland position at the end of the mowing area. Original Operating Instructions NOVACAT V 9200 | 145 3879.en-GB.80Y.0...

  • Page 146: Trigger / Reset Anti-Collision Safety

    The anti-collision safety is triggered and the cutter bar concerned pivots backwards by around 12 °. ▷ Stop tractor immediately and switch off PTO drive. Make sure that the PTO shaft brake is not switched on. 146 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 147: Establish Transport Position

    Replace all damaged parts / have them replaced by a specialist workshop before con- tinuing to work with the machine. Establish transport position Symbol illustration of mower units in transport position Original Operating Instructions NOVACAT V 9200 | 147 3879.en-GB.80Y.0...
  • Page 148 Instructions on turning maneuvers on slopes read and understood. See "Turning ma- noeuvres on slopes" on page 143. Implementation Move guards to transport protection if required See "Apron carrier operation" on page 90. 148 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 149 Slowly raise cutter bar to transport position. ▷ Make sure that the transport safeguard has locked the arm to prevent acciden- tal lowering. Set double-acting tractor control device to float position. Original Operating Instructions NOVACAT V 9200 | 149 3879.en-GB.80Y.0...

  • Page 150: Uncoupling

    Falling due to slipping / tripping! Stepping on the parked machine can cause serious injuries. ► Do not step on the parked machine. ► Prevent children from stepping on the machine using suitable measures. 150 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 151: Uncouple The Cardan Shaft

    Move parking supports to the parking position corresponding to the device setting. "Operation of parking supports" on page 93. Make sure that the front and rear support stands are adjusted to the same height and correct adjustment if necessary. Original Operating Instructions NOVACAT V 9200 | 151 3879.en-GB.80Y.0...
  • Page 152 ▷ Make sure that there are no connections remaining on the machine and drive off slowly with the tractor taking care to observe the coupling point. 152 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 153: Remove The Basic Control Terminal

    Remove the power supply plug from the power socket (12 V) on the tractor. ► Disconnect the machine control cable. ► Install the covering caps. ► Remove the terminal from the bracket, take it out of the tractor cab and keep it safe. Original Operating Instructions NOVACAT V 9200 | 153 3879.en-GB.80Y.0...

  • Page 154: Mounting The Select Control Terminal

    Remove and store the cable from the cab. Separate the tractor terminal Implementation ► Pull the plug of the ISOBUS cable out of the tractor outlet. ► Install the covering caps. 154 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 155: Put Machine Out Of Operation At End Of Season

    Falling due to slipping / tripping! Stepping on the parked machine can cause serious injuries. ► Do not step on the parked machine. ► Prevent children from stepping on the machine using suitable measures. Original Operating Instructions NOVACAT V 9200 | 155 3879.en-GB.80Y.0...

  • Page 156: Maintain Operational Readiness

    Not wearing personal protective equipment! ► Use personal protective equipment (protective clothing, work gl Maintain operational readiness Regular care and maintenance is a basic requirement for the machine to remain functional and safe to operate. 156 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 157: General Tips

    In principle, the instructions in this manual apply for the maintenance of cardan shafts If there are no special instructions in this manual, then the instructions in the manual supplied by the relevant cardan shaft manufacturer apply. Original Operating Instructions NOVACAT V 9200 | 157 3879.en-GB.80Y.0...

  • Page 158: Cardan Shaft

    Brand-new cardan shafts or ones that have been stationary for a long time before com- missioning should be cleaned and greased with universal grease with lubricant code (IV) until grease flows from the bearings. See "Equipment specification" on page 214. 158 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 159 Maintenance Symbol illustration of possible lubrication points ▷ Dispose of escaping lubricant correctly. ► Cardan shafts should then be greased regularly according to the manufacturer's instruc- tions / lubrication plan. Original Operating Instructions NOVACAT V 9200 | 159 3879.en-GB.80Y.0...

  • Page 160: Maintenance Based On Actual Condition

    3 = mower blade 4 = blade holder Preparation • Remove blade wrench from the toolbox / bracket. • If necessary, mark new mower blades with the corresponding direction of rotation. 160 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 161 ► Always replace worn mower blades, never re-sharpen them and likewise with mowing discs / mowing drums, always replace them with new ones to avoid imbalances. ► Always note direction of rotation markings when fitting new mower blades. Original Operating Instructions NOVACAT V 9200 | 161 3879.en-GB.80Y.0...
  • Page 162 Ensure that the blade can move on the blade bolt and that the blade rests fully on the cutting disc and the blade holder on the blade. ► Remove the knife wrench and store it. 162 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 163: Change Roller Conditioner Belt

    3 = Disc Implementation Remove cover ▷ Remove side protection: Remove 2 screws (14) ▷ Lift side protection up and away using the grip (15) ▷ Remove inner covering: Remove 2 screws (16) Original Operating Instructions NOVACAT V 9200 | 163 3879.en-GB.80Y.0...

  • Page 164: Replace Conditioner Drive V-Belt

    The tension roller must run in alignment with the driving belts, see illustration Replace conditioner drive V-belt When the drive belts show signs of damage or wear, they must be replaced. 164 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 165 Remove inner side protection: Remove 2 screws (S). Lift side protection up and away using the grip (G). Remove inner covering: Remove 3 screws (S). Push lever (H) forward to activate the latch. Original Operating Instructions NOVACAT V 9200 | 165 3879.en-GB.80Y.0...
  • Page 166 Adjust belt tension to factory setting: Pointer tip (Z) = parallel with the bottom edge of the washer under the adjusting nut (M). 10 Reassemble the machine unit in reverse sequence. 166 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 167: Tine Conditioner, Tines And Tine Fastening Assembly Work

    ► If worn tine attachments are replaced with new ones, the same number of tine attach- ments must also be replaced on the 180 ° opposed rotor side. Symbol illustration of possible tine assembly positions on the rotor Original Operating Instructions NOVACAT V 9200 | 167 3879.en-GB.80Y.0...
  • Page 168 Attach the fitting aid and counteract the pressure of the internal rubber buffer using the fitting aid. Fitting aid SK08936-0379 ► Tap out spring pin with pin punch, adapt applied pressure on fitting aid accordingly if re- quired. 168 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 169 Maintenance based on actual condition ► Remove fitting aid. ► Remove individual parts. ► Replace faulty individual parts with new ones if required. ► Carry out the same procedure on all conditioner tines if required. Original Operating Instructions NOVACAT V 9200 | 169 3879.en-GB.80Y.0...
  • Page 170 8 = spring pin 13x36 mm 9 = bolt M8x55 DIN931 Implementation ► Assemble individual parts paying particular attention to the fitting position of brackets (1), rubber buffers (2) and tines (5-6) as shown! 170 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 171 Spring pin assembly position ► Knock the dowel pin in until it stops and remove the fitting mandrel. Original Operating Instructions NOVACAT V 9200 | 171 3879.en-GB.80Y.0...

  • Page 172: Rotary Tine Conditioner Fitting Positions

    Fit and tighten the cover (2) and bolt (1) M8x55 (1). ► Carry out the same procedure on all conditioner tines if required. Rotary tine conditioner fitting positions Overview of the individual fitting positions of the rotor tines. 172 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 173 Maintenance based on actual condition = Fitting position with tines = Fitting position without tines Original Operating Instructions NOVACAT V 9200 | 173 3879.en-GB.80Y.0...

  • Page 174: Predetermined Maintenance

    For full cardan shaft cleaning and maintenance information, observe its manufacturer's op- erating manual which is enclosed with this cardan shaft! Daily maintenance Maintenance is to be carried out at the beginning of each working day before using the ma- chine. 174 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 175: Check Hydraulic System

    If this does not stop the leak, the hydraulic component concerned must be replaced immediately. ▷ Depressurize the hydraulic system before carrying out any maintenance and repair work on the hydraulics. Original Operating Instructions NOVACAT V 9200 | 175 3879.en-GB.80Y.0...

  • Page 176: Check / Change Lighting / Illuminants

    ► Fit new light in reverse order. ► Carry out function test. ► Correctly dispose of the defective light. Changing the tail light/brake light (USA lights) LED lights with built-in bulbs. 176 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 177: Check / Replace Warning Signs, Warning Triangles, Warning Sheets

    Warning signs, triangles and sheets consist of a slide (different materials) with a layer of light-reflecting material applied on top. The design and assembly positions may differ depending on the machine and country of destination. Original Operating Instructions NOVACAT V 9200 | 177 3879.en-GB.80Y.0...
  • Page 178 Replace all warning signs, triangles and sheets that have been damaged by ad- verse weather or mechanical influences (see spare parts list). When replacing the warning signs, observe the mounting direction of the warning sign strips! 178 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 179: Once After 1 Hour

    Tractor engine turned off, ignition key removed and stored, and parking brake applied. • Drive shafts uncoupled if necessary. • Covering removed from transmission to be verified. Implementation ► Read and note lasered bushing numbers on all installed taper bushings. Original Operating Instructions NOVACAT V 9200 | 179 3879.en-GB.80Y.0...

  • Page 180: Retighten Blade Bolts

    CAUTION Danger of lacerations from cutter blades! ► Never hold cutter by the cutting edges! ► During all work with and on the cutters use cut protection gloves. 180 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 181 120 Nm before moving to the next adjacent mowing disc. ▷ Repeat the process as many times are necessary until all blade bolts on all mowing discs of the entire mower unit have been checked. Original Operating Instructions NOVACAT V 9200 | 181 3879.en-GB.80Y.0...

  • Page 182: Once, After 8 Hours

    Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation Remove inner side protection: Remove 2 screws (S). Lift side protection up and away using the grip (G). Remove inner covering: Remove 3 screws (S) 182 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 183 If the tension roller does not run exactly parallel, then repeat the procedure from step 4. Carry out assembly in the reverse order! Repeat procedure correspondingly on both sides of the machine. Original Operating Instructions NOVACAT V 9200 | 183 3879.en-GB.80Y.0...

  • Page 184: Every 50 Hours

    Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation ► Remove inner side protection: Remove 2 screws (S). ► Lift side protection up and away using the grip (G). 184 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 185: Lubricate Roller Conditioner Roller Bearings

    Tractor motor turned off, ignition key removed and stored, an parking brake applied. Implementation ► Grease all available lubrication points on drive side. Lubrication nipple (S) ► Grease all available lubrication points on the side opposite the drive. Original Operating Instructions NOVACAT V 9200 | 185 3879.en-GB.80Y.0...

  • Page 186: Mowing Blade Holder Wear Check

    Remove blade bolts If it is confirmed that the blade bolts have obliviously already worked loose, replace the blade bolt with a new bolt and nut rather than carrying out the check. 186 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 187 The mower blade holder may show some traces of wear and tear in the area of the holes but this must not reach the extent of the marking as shown in the picture below. Original Operating Instructions NOVACAT V 9200 | 187...

  • Page 188: Lubricate Tine Conditioner

    ► Clean lubricant nozzle before the lubrication process. ► Contaminated lubricant should not be used and should be disposed of correctly. Implementation ► Clean any impurities from the lubricating nipples (1, 2). 188 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 189: Lubricate Roller Conditioner

    ► Clean lubricant nozzle before the lubrication process. ► Contaminated lubricant should not be used and should be disposed of correctly. Implementation ► Clean any impurities from the lubricating nipples (19). Original Operating Instructions NOVACAT V 9200 | 189 3879.en-GB.80Y.0...

  • Page 190: Initially After 50 Hours, Then Every 100 Hours

    Tractor motor turned off, parking brake applied, ignition key removed and stored. • Cover removed 1 = adjusting nut 2 = console 3 = Disc Implementation Check that the edge of the bracket(2) is flush with the washer (3). 190 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 191: Every 100 Hours

    Park machine on level and stable ground in a close working position. • Tractor lower link height adjusted to approximately 750 mm. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. Original Operating Instructions NOVACAT V 9200 | 191 3879.en-GB.80Y.0...

  • Page 192: Cleaning The Roller Conditioner

    Tractor motor turned off, parking brake applied, ignition key removed and stored. Implementation ► Open and remove the covers on the maintenance openings (4, 5, 6) on both sides of the roller conditioner. 192 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 193: Check / Adjust Roller Conditioner V-Belt Tension

    Tractor motor turned off, parking brake applied, ignition key removed and stored. • Cover removed 1 = adjusting nut 2 = console 3 = Disc Implementation Check that the edge of the bracket(2) is flush with the washer (3). Original Operating Instructions NOVACAT V 9200 | 193 3879.en-GB.80Y.0...

  • Page 194: Change Roller Conditioner Belt

    • Park tractor and machine on level and stable ground, and secure against rolling. • PTO turned off • Tractor motor turned off, parking brake applied, ignition key removed and stored. 194 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 195 ▷ Remove side protection: Remove 2 screws (14) ▷ Lift side protection up and away using the grip (15) ▷ Remove inner covering: Remove 2 screws (16) Open crank lock (1) Original Operating Instructions NOVACAT V 9200 | 195 3879.en-GB.80Y.0...

  • Page 196: After 100 Hours The First Time And Then Annually

    Park machine on level and stable ground in a close working position. • Tractor lower link height adjusted to approximately 750 mm. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. 196 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 197: Every 300 Hours

    A = Waste oil drain plug E = Filler plug WARNING Burns due to hot surfaces and operating materials! ► Use protective gloves and eye protection. ► Allow housing and lubricant to cool down if possible. Original Operating Instructions NOVACAT V 9200 | 197 3879.en-GB.80Y.0...

  • Page 198: Change The Gear Oil In The Roller Conditioner

    So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15 °C. 62...Filling screws 63...Drain plugs 198 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 199: Change Cutter Bar Gear Oil

    Clean dirt away from the area around the filler plug. ► Dispose of lubricant contaminated cleaning paper and other lubricant residues properly. Change cutter bar gear oil 1 = Cutter bar input gear Original Operating Instructions NOVACAT V 9200 | 199 3879.en-GB.80Y.0...
  • Page 200 Loosen oil level inspection plug, but do not remove yet. Place catch pan underneath. Open drain splug and drain lubricant completely. Reinsert cleaned oil drain plug and tighten. Clean oil residue away from the area around the drain plug. 200 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 201 12 Clean oil residue away from the area around the oil level control plug. 13 Reattach the guide plate and tighten the screws. Symbol illustration 14 Dispose of lubricant contaminated cleaning paper and other lubricant residues properly. Original Operating Instructions NOVACAT V 9200 | 201 3879.en-GB.80Y.0...

  • Page 202: Cutter Bar Oil Change

    So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15 °C. Change oil Prerequisite • Oil has reached operating temperature 202 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 203: Change Mower Input Gear Oil

    So that the oil can be drained as completely as possible, it is necessary to bring it almost up to operating temperature. We recommend carrying out the change on warm days of >15 °C. 1 = Oil filler plug 2 = Oil drain plug Original Operating Instructions NOVACAT V 9200 | 203 3879.en-GB.80Y.0...
  • Page 204 Reinsert oil drain plug and tighten. ► Remove oil filler plug and fill with fresh oil. ► Reinsert oil fill plugs and tighten. ► Dispose of used oil and oily waste paper responsibly. 204 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 205: Annually

    Park tractor and machine on level and stable ground in working position. • Tractor motor turned off, ignition key removed and stored, an parking brake applied. • Machine secured against unintentional lowering by positioning. • Gear oil close to operating temperature. Original Operating Instructions NOVACAT V 9200 | 205 3879.en-GB.80Y.0...
  • Page 206 When propping up, make sure that the cutter bar is not inclined on the broad side but is in a fully horizontal position. Otherwise the oil level shown at the oil filler plug will be in- correct. Symbol illustration Horizontally incorrectly aligned! Symbol illustration Horizontally correctly aligned! 206 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 207: Check / Correct Mower Input Drive Oil Level

    Clean dirt away from the area around the filler plug. ► Dispose of cleaning paper which has been contaminated with lubricant correctly. Check / correct mower input drive oil level 1 = Oil filler plug 2 = Oil drain plug Original Operating Instructions NOVACAT V 9200 | 207 3879.en-GB.80Y.0...

  • Page 208: Check / Fill Cutter Bar Oil Level

    Gear oil according to operational materials specification / lubrication plan. • Waste oil collecting pan with a minimum capacity of 2 litres. • Cleaning paper or similar Prerequisite • Machine is correctly and fully attached to a suitable tractor. 208 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 209: After Every Season (Winter Storage)

    Therefore, the machine must be protected from dust deposits (especially from artificial fertiliser and seed dressing), not be parked near stables and be protected from the weather. Original Operating Instructions NOVACAT V 9200 | 209 3879.en-GB.80Y.0...

  • Page 210: Clean And Protect The Machine

    ► Do not direct water jet directly at electrical or hydraulic components, bearings, suc- tion openings, cardan shafts, stickers and tyres. After wet cleaning let the machine dry. Touch-up any possible coating damage. 210 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 211: Every 4 Years

    Check at least every 4 years in a specialist workshop, and correct if necessary. The required filling pressure can be read from a sticker on the pressure accumulator or can be taken from the accompanying hydraulic diagram. Original Operating Instructions NOVACAT V 9200 | 211 3879.en-GB.80Y.0...

  • Page 212: Every 6 Years

    See "operating material specification" section for the operating curved brackets e.g. material code; see "lubricants and fill quantities" section for fill (III), (IV), etc. quantities Observe the manufacturer's safety instructions! Lubricate every "X" operating hours 212 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 213 Predetermined maintenance Symbol Explanation _____ Solid connecting lines - standard part - - - - Dotted connecting lines - optional part Original Operating Instructions NOVACAT V 9200 | 213 3879.en-GB.80Y.0...

  • Page 214: Operating Materials

    Mower central lubrica- (IV) Lithium universal NLGI 12 If required tion system (optional) grease Roller conditioner chain Hydraulic oil HEES 46 or As required drive central lubrication HLP 46 214 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 215 GL 5 Conditioner transmision Fully synthetic ISO-VG-class 0.7 litres gear oil for high temperature lu- brication Cutter bar angular gear (VIII)- Gear oil 75W-90 GL5 1.2 litres Gas container Nitrogen As required Original Operating Instructions NOVACAT V 9200 | 215 3879.en-GB.80Y.0...

  • Page 216: Help And Advice

    / protective equipment function correctly. Lighting Lighting complete without function Causes and remedies ► Defective fuse. ▷ Replace with fuse of identical specification. ► Present contact error of the cable. 216 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 217: Conditioner Blockages

    This can also lead to situations in which blockages occur which would not normal- ly be problematic. Unsuitable drive speeds increase the possibility of blockages and reduce the conditioner quality. Original Operating Instructions NOVACAT V 9200 | 217 3879.en-GB.80Y.0...
  • Page 218 If the blockage is difficult to remove, it can be helpful to break down the fodder manually. Remove blockages in the tine conditioner Example: right tine conditioner. 4-level adjustment lever for conditioning intensity Adjustment lever for swath boards (swath width). Conditioner tines 218 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 219 Reduce the conditioning intensity of the conditioner to make it easier to remove the blockage by turning the crank (1)! Make a note of the number of turns completed so that the original value can be re- stored after the blockage has been removed. Original Operating Instructions NOVACAT V 9200 | 219 3879.en-GB.80Y.0...

  • Page 220: Select Control - Emergency Operation

    Carry out the desired hydraulic function • -Screw the allocated valve button in • - Active control valve on tractor (the hydraulic function is carried out) • Finally, unscrew the allocated valve button. 220 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 221: Vibrations With Tine Conditioner During Mowing Operation

    Seat valve - Left hydraulic relief Vibrations with tine conditioner during mowing operation If tines are lost from the tine conditioner, the conditioner rotor will become unbalanced and noticeable, partially audible, vibrations will occur during operation. Original Operating Instructions NOVACAT V 9200 | 221 3879.en-GB.80Y.0...
  • Page 222 ▷ Replace lost or damaged tines / tine fastenings immediately. ► Carry out assembly work according to maintenance instructions. See "Tine conditioner, tines and tine fastening assembly work" on page 167. 222 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...

  • Page 223: Electric

    SV Cross Flow right SV Cross Flow left Left cross flow Swath comb Left current control valve Right current control valve Right cross flow SV Cross Flow left SV Cross Flow right Original Operating Instructions NOVACAT V 9200 | 223 3879.en-GB.80Y.0...
  • Page 224 Plans Legend Valve Function Auto pressure switch Right raising angle E2.2 Left raising angle E2.1 PTO speed input E1.2 Right side angle E1.1 Left side angle Optional electric lubrication pump 224 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 225 Left excavation angle Connection options X1 A CAN I / O connection Right excavation angle Terminal connection Side protection seat valve Y4.1 Transport folding Left mower seat valve Left shock absorber seat valve Original Operating Instructions NOVACAT V 9200 | 225 3879.en-GB.80Y.0...
  • Page 226 Plans 3879 cable harness MW NC V8400-9200 basic_MB03 Legend Valve Function Fuse box Y4.1 Transport folding Left mower seat valve Terminal connection Right mower seat valve Transport folding Seat valve lock 226 | Original Operating Instructions NOVACAT V 9200 3879.en-GB.80Y.0...
  • Page 227 PÖTTINGER Service Partner A worldwide network of well established Service Specialist Centres is at your disposal. This regional proximity guarantees the prompt supply of spare parts, enables optimum product delivery and machine configuration by expert personnel. Our service features include: •...
  • Page 228 3879.en-GB.80Y.0...

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